Synthesis of Carbonate Esters by Carboxymethylation Using NaAlO2 as a Highly Active Heterogeneous Catalyst

Carboxymethylation of Cinnamyl Alcohol with Dimethyl Carbonate over Graphitic Carbon Nitrides

A set of graphitic carbon nitride samples was prepared using a straightforward experimental procedure without templates and any subsequent treatments. The materials were studied in-depth using a range of physical and chemical methods such as X-ray diffraction, FTIR spectroscopy, elemental analysis (CHN), nitrogen physisorption, SEM, XPS, TPD CO2. The resulting g-C3N4 was shown to be highly efficient in carboxymethylation of cinnamyl alcohol with dimethyl carbonate yielding up to ca. 82 % of the desired cinnamyl methyl carbonate. In the studied conditions, an increase in the surface N atomic content leads to an increase in selectivity towards the desired carbonate, while a higher surface O content was beneficial for side products. Metal-free graphitic carbon nitride was shown to be one of the most productive (ca. 2 mol/h kgcat) in the investigated reaction among studied heterogeneous catalysts.

Bifunctional Au-Sn-SiO2 catalysts promote the direct upgrading of glycerol to methyl lactate

Valuable alkyl lactates can be obtained from (waste) glycerol, through a two-step process that entails (i) the oxidation of glycerol to dihydroxyacetone (DHA) catalyzed by support Au nanoparticles and (ii) a rearrangement of DHA with an alcohol effectively catalyzed by Sn-based heterogeneous catalysts. To solve selectivity and processing issues we propose to run the process as a cascade reaction, in one step, and with a single bifunctional catalyst. Tackling the challenge associated with the preparation of such bifunctional catalysts, here, an aerosol-assisted sol-gel route is exploited. The catalysts feature small Au nanoparticles (3-4 nm) embedded at the surface of mesoporous Sn-doped silica microspheres. The preparation successfully leads to insert both active sites in their most active forms, and in close proximity. With the bifunctional catalysts, the yield for the final product of the cascade reaction (methyl lactate) is higher than the DHA yield when only the first reaction is carried out. This highlights a beneficial substrate channeling effect which alleviates side reactions. Interestingly, the bifunctional catalysts also markedly outcompeted mechanical mixtures of the corresponding monofunctional Au- and Sn-based catalysts. Thus, the spatial proximity between the two active sites in bifunctional catalysts is identified as a key to stir the cascade reaction towards high lactate yield.

Lipase-mediated flow synthesis of nature-inspired phenolic carbonates

A facile and convenient lipase-catalyzed flow approach for the chemoselective synthesis of tyrosol and hydroxytyrosol methyl carbonates has been developed in neat dimethylcarbonate. The products were obtained in quantitative yield with high catalyst productivity. The biocatalytic approach was then exploited for the preparation of value-added symmetrical tyrosol and hydroxytyrosol carbonates.

Carboxymethylation of cinnamylalcohol with dimethyl carbonate over the slag-based catalysts

The carboxymethylation of cinnamylalcohol with dimethyl carbonate was performed using low-cost catalysts obtained from desulfurization slag. Processing of steel slag performed by different techniques was resulted in a wide range of the catalysts with different morphological and structural properties. Catalytic evaluation of the slag catalysts illustrated diversity of the obtained results strongly dependent on the surface area, crystal morphology and basicity. Catalytic materials demonstrated high variability of the conversion (8–85%) exhibiting similar selectivity to the desired product – cinnamyl methyl carbonate (ca. 80%). A significant impact of ultrasonication on catalytic activity was observed. Comparison of the synthesized samples with commercial basic materials illustrated competitive ability of the slag catalysts. Based on the results of catalytic evaluation and product analysis the reaction network was proposed and verified by thermodynamic analysis. A kinetic model was developed to describe concentration dependencies in carboxymethylation.

Ultrasound irradiation as an effective tool in synthesis of the slag-based catalysts for carboxymethylation

Waste minimization strategy was applied in the current work for synthesis of the catalysts from industrial solid waste, namely desulfurization slag. The starting slag material comprising CaCO₃, Ca(OH)₂, SiO₂, Al₂O₃, Fe₂O₃, and TiO₂ was processed by various treating agents systematically varying the synthesis parameters. A novel efficient technique - ultrasound irradiation, was applied as an additional synthesis step for intensification of the slag dissolution and crystallization of the new phases. Physico-chemical properties of the starting materials and synthesized catalysts were evaluated by several analytical techniques. Treatment of the industrial slag possessing initially poor crystal morphology and a low surface area (6 m²/g) resulted in formation of highly-crystalline catalysts with well-developed structural properties. Surface area was increased up to 49 m²/g. High basicity of the neat slag as well as materials synthesized on its basis makes possible application of these materials in the reactions requiring basic active sites. Catalytic performance of the synthesized catalysts was elucidated in the synthesis of carbonate esters by carboxymethylation of cinnamyl alcohol with dimethyl carbonate carried out at 150 °C in a batch mode. Ultrasonication of the slag had a positive effect on the catalytic activity. Synthesized catalysts while exhibiting similar selectivity to the desired product (ca. 84%), demonstrated a trend of activity increase for materials prepared using ultrasonication pretreatment. The choice of the treating agent also played an important role in the catalytic performance. The highest selectivity to the desired cinnamyl methyl carbonate (88%) together with the highest activity (TOF₃₅ = 3.89*10^-7 (mol/g*s)) was achieved over the material synthesized using 0.6 M NaOH solution as the treating agent with the ultrasound pre-treatment at 80 W for 4 h.

CO2 Hydrogenation to Methanol with Ga- and Zn-Doped Mesoporous Cu/SiO2 Catalysts Prepared by the Aerosol-Assisted Sol-Gel Process*

The preparation of copper-based heterogeneous catalysts dedicated to the hydrogenation of CO₂ to methanol typically relies on multi-step procedures carried out in batch. These steps are precisely tailored to introduce the active phase (Cu) and the promoters (e. g., zinc, gallium) onto a preformed support to maximize catalyst performance. However, each process step can be associated with the formation of waste and with the consumption of energy, thereby negatively impacting the environmental performance of the overall catalyst preparation procedure. Here, a direct and continuous production process is proposed for the synthesis of efficient catalysts for the CO₂ -to-methanol reaction. Gallium- and zinc-promoted mesoporous Cu-SiO₂ catalysts were prepared in one step by the aerosol-assisted sol-gel process. The catalysts consisted of spherical microparticles and featured high specific surface area and pore volume, with interconnected pores of about 6 nm. A strong promoting effect of Ga and Zn was highlighted, boosting the selectivity for methanol at the expense of CO. Upon calcination, it was shown that Cu species (initially trapped in the silica matrix) underwent a migration towards the catalyst surface and a progressive sintering. After optimization, the catalysts obtained via such direct, continuous, simple, and scalable route could compete with the best catalysts reported in the literature and obtained via multi-step approaches.

Solid acid catalyzed carboxymethylation of bio-derived alcohols: an efficient process for the synthesis of alkyl methyl carbonates

Acid catalyzed carboxymethylation of alcohols is an emerging organic transformation that has grabbed the attention of scientific community in recent years. In the present study, sulfonated mesoporous polymer (MP-SO₃H) is presented as a highly active solid acid catalyst to convert a wide range of alcohols into alkyl methyl carbonates. The remarkable catalytic activity of MP-SO₃H is comparable to that of reported homogeneous acid catalysts. A good correlation was established between the catalytic activity and textural properties of the material. An exceptional catalytic activity of MP-SO₃H was observed for DMC mediated carboxymethylation of bio-derived alcohols which is unmatchable to conventional resins and zeolites. This superior activity of MP-SO₃H is ascribed to its intrinsic mesoporosity, high acid strength and uniform coverage of surface area by active sites. The catalyst is recyclable, resistant towards leaching and can be used in successive runs without losing the original activity. To the best of our knowledge, MP-SO₃H is the first solid acid catalyst to exemplify highest activity for the synthesis of different alkyl methyl carbonates using DMC. The protocol developed herein opens up new avenues to transform wide range of bio-alcohols into useful organic carbonates in the future.

Carbamate Synthesis Using a Shelf-Stable and Renewable C1 Reactant

4-Propylcatechol carbonate is a shelf-stable, renewable C₁ reactant. It is easily prepared from renewable 4-propylcatechol (derived from wood) and dimethyl carbonate (derived from CO₂ ) using a reactive distillation system. In this work, the 4-propylcatechol carbonate is used for the two-step synthesis of carbamates under mild reaction conditions. In the first step, 4-propylcatechol carbonate is treated with an alcohol at 50-80 °C in the presence of a Lewis acid catalyst, such as Zn(OAc)₂ ⋅2 H₂ O. With liquid alcohols, no solvent is used and with solid alcohols 2-methyltetrahydrofuran is used as solvent. In the second step, the alkyl 2-hydroxy-propylphenyl carbonate intermediates obtained react with amines at room temperature in 2-methyltetrahydrofuran, forming the target carbamates and the byproduct 4-propylcatechol, which can be recycled into a carbonate reactant.