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Sulzer N, Polterauer D, Hone CA, Kappe CO. Preparation of Sulfonyl Chlorides by Oxidative Chlorination of Thiols and Disulfides using HNO 3/HCl/O 2 in a Flow Reactor. CHEMSUSCHEM 2024:e202400292. [PMID: 38477977 DOI: 10.1002/cssc.202400292] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/12/2024] [Revised: 03/07/2024] [Accepted: 03/08/2024] [Indexed: 03/14/2024]
Abstract
A continuous flow metal-free protocol for the synthesis of sulfonyl chlorides from thiols and disulfides in the presence of nitric acid, hydrochloric acid and oxygen was developed. The influence of the reaction parameters was investigated under batch and flow conditions. Online 19F NMR was successfully implemented to investigate different reaction conditions within a single experiment. The sulfonyl chlorides were isolated (mostly in 70-81 % yield) after performing a simple aqueous washing procedure. In particular, the protocol was successfully operated for >6 hours to convert diphenyl disulfide to its corresponding sulfonyl chloride, achieving a throughput of 3.7 g h-1. The environmental impact of the protocol was assessed and compared to an existing continuous flow protocol using 1,3-dichloro-5,5-dimethylhydantoin (DCH) as reagent. The process mass intensity (PMI) for the newly-developed flow protocol (15) compared favorably to the DCH flow process (20).
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Affiliation(s)
- Niklas Sulzer
- Center for Continuous Flow Synthesis and Processing (CCLOW), Research Center Pharmaceutical Engineering GmbH (RCPE), Inffeldgasse 13, 8010, Graz, Austria
- Institute of Chemistry, University of Graz, Heinrichstrasse 28, 8010, Graz, Austria
| | - Dominik Polterauer
- Center for Continuous Flow Synthesis and Processing (CCLOW), Research Center Pharmaceutical Engineering GmbH (RCPE), Inffeldgasse 13, 8010, Graz, Austria
- Institute of Chemistry, University of Graz, Heinrichstrasse 28, 8010, Graz, Austria
| | - Christopher A Hone
- Center for Continuous Flow Synthesis and Processing (CCLOW), Research Center Pharmaceutical Engineering GmbH (RCPE), Inffeldgasse 13, 8010, Graz, Austria
- Institute of Chemistry, University of Graz, Heinrichstrasse 28, 8010, Graz, Austria
| | - C Oliver Kappe
- Center for Continuous Flow Synthesis and Processing (CCLOW), Research Center Pharmaceutical Engineering GmbH (RCPE), Inffeldgasse 13, 8010, Graz, Austria
- Institute of Chemistry, University of Graz, Heinrichstrasse 28, 8010, Graz, Austria
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Polterauer D, Roberge DM, Hanselmann P, Littich R, Hone CA, Kappe CO. A continuous flow investigation of sulfonyl chloride synthesis using N-chloroamides: optimization, kinetics and mechanism. REACT CHEM ENG 2022. [DOI: 10.1039/d2re00280a] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
We develop a continuous flow protocol for the synthesis of sulfonyl chlorides from disulfides and thiols, using 1,3-dichloro-5,5-dimethylhydantoin (DCH) as a dual-function reagent for oxidative chlorination.
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Affiliation(s)
- Dominik Polterauer
- Center for Continuous Synthesis and Processing (CCFLOW), Research Center Pharmaceutical Engineering GmbH (RCPE), Inffeldgasse 13, A-8010 Graz, Austria
- Institute of Chemistry, University of Graz, NAWI Graz, Heinrichstrasse 28, A-8010 Graz, Austria
| | | | - Paul Hanselmann
- Chemical Manufacturing Technologies, Lonza AG, CH-3930 Visp, Switzerland
| | - Ryan Littich
- Chemical Manufacturing Technologies, Lonza AG, CH-3930 Visp, Switzerland
| | - Christopher A. Hone
- Center for Continuous Synthesis and Processing (CCFLOW), Research Center Pharmaceutical Engineering GmbH (RCPE), Inffeldgasse 13, A-8010 Graz, Austria
- Institute of Chemistry, University of Graz, NAWI Graz, Heinrichstrasse 28, A-8010 Graz, Austria
| | - C. Oliver Kappe
- Center for Continuous Synthesis and Processing (CCFLOW), Research Center Pharmaceutical Engineering GmbH (RCPE), Inffeldgasse 13, A-8010 Graz, Austria
- Institute of Chemistry, University of Graz, NAWI Graz, Heinrichstrasse 28, A-8010 Graz, Austria
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Li B, Barnhart RW, Dion A, Guinness S, Happe A, Hayward CM, Kohrt J, Makowski T, Maloney M, Nelson JD, Nematalla A, McWilliams JC, Peng Z, Raggon J, Sagal J, Weisenburger GA, Bao D, Gonzalez M, Lu J, McLaws MD, Tao J, Wu B. Process Development of a Second Generation β-Amyloid-Cleaving Enzyme Inhibitor—Improving the Robustness of a Halogen-Metal Exchange Using Continuous Stirred-Tank Reactors. Org Process Res Dev 2021. [DOI: 10.1021/acs.oprd.1c00126] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
Affiliation(s)
- Bryan Li
- Chemical Research & Development, Worldwide Research Development & Medical, Pfizer Inc., Eastern Point Road, Groton, Connecticut 06340, United States
- Chemical Research & Development La Jolla Laboratory, Worldwide Research Development & Medical, Pfizer Inc., Science Center Drive, San Diego, California 92121, United States
| | - Richard W. Barnhart
- Chemical Research & Development, Worldwide Research Development & Medical, Pfizer Inc., Eastern Point Road, Groton, Connecticut 06340, United States
| | - Amelie Dion
- Chemical Research & Development, Worldwide Research Development & Medical, Pfizer Inc., Eastern Point Road, Groton, Connecticut 06340, United States
| | - Steven Guinness
- Chemical Research & Development, Worldwide Research Development & Medical, Pfizer Inc., Eastern Point Road, Groton, Connecticut 06340, United States
| | - Alan Happe
- Chemical Research & Development Worldwide Research Development & Medical, Pfizer Inc., Ramsgate Road, Sandwich CT13 9ND, U.K
| | - Cheryl M. Hayward
- Chemical Research & Development, Worldwide Research Development & Medical, Pfizer Inc., Eastern Point Road, Groton, Connecticut 06340, United States
| | - Jeffrey Kohrt
- Chemical Research & Development, Worldwide Research Development & Medical, Pfizer Inc., Eastern Point Road, Groton, Connecticut 06340, United States
| | - Teresa Makowski
- Chemical Research & Development, Worldwide Research Development & Medical, Pfizer Inc., Eastern Point Road, Groton, Connecticut 06340, United States
| | - Mark Maloney
- Chemical Research & Development, Worldwide Research Development & Medical, Pfizer Inc., Eastern Point Road, Groton, Connecticut 06340, United States
| | - Jade D. Nelson
- Chemical Research & Development, Worldwide Research Development & Medical, Pfizer Inc., Eastern Point Road, Groton, Connecticut 06340, United States
| | - Asaad Nematalla
- Chemical Research & Development, Worldwide Research Development & Medical, Pfizer Inc., Eastern Point Road, Groton, Connecticut 06340, United States
| | - J. Christopher McWilliams
- Chemical Research & Development, Worldwide Research Development & Medical, Pfizer Inc., Eastern Point Road, Groton, Connecticut 06340, United States
| | - Zhihui Peng
- Chemical Research & Development, Worldwide Research Development & Medical, Pfizer Inc., Eastern Point Road, Groton, Connecticut 06340, United States
| | - Jeffrey Raggon
- Chemical Research & Development, Worldwide Research Development & Medical, Pfizer Inc., Eastern Point Road, Groton, Connecticut 06340, United States
| | - John Sagal
- Chemical Research & Development, Worldwide Research Development & Medical, Pfizer Inc., Eastern Point Road, Groton, Connecticut 06340, United States
| | - Gerald A. Weisenburger
- Chemical Research & Development, Worldwide Research Development & Medical, Pfizer Inc., Eastern Point Road, Groton, Connecticut 06340, United States
| | - Denghui Bao
- Asymchem Life Science Co. Limited, No. 71, 7th Street, TEDA, Tianjin 300457, China
| | - Miguel Gonzalez
- Asymchem Life Science Co. Limited, No. 71, 7th Street, TEDA, Tianjin 300457, China
| | - Jiangping Lu
- Asymchem Life Science Co. Limited, No. 71, 7th Street, TEDA, Tianjin 300457, China
| | - Mark D. McLaws
- Asymchem Life Science Co. Limited, No. 71, 7th Street, TEDA, Tianjin 300457, China
| | - Jian Tao
- Asymchem Life Science Co. Limited, No. 71, 7th Street, TEDA, Tianjin 300457, China
| | - Baolin Wu
- Asymchem Life Science Co. Limited, No. 71, 7th Street, TEDA, Tianjin 300457, China
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Hu C. Reactor design and selection for effective continuous manufacturing of pharmaceuticals. J Flow Chem 2021; 11:243-263. [PMID: 34026279 PMCID: PMC8130218 DOI: 10.1007/s41981-021-00164-3] [Citation(s) in RCA: 12] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/21/2021] [Accepted: 04/14/2021] [Indexed: 11/23/2022]
Abstract
Pharmaceutical production remains one of the last industries that predominantly uses batch processes, which are inefficient and can cause drug shortages due to the long lead times or quality defects. Consequently, pharmaceutical companies are transitioning away from outdated batch lines, in large part motivated by the many advantages of continuous manufacturing (e.g., low cost, quality assurance, shortened lead time). As chemical reactions are fundamental to any drug production process, the selection of reactor and its design are critical to enhanced performance such as improved selectivity and yield. In this article, relevant theories, and models, as well as their required input data are summarized to assist the reader in these tasks, focusing on continuous reactions. Selected examples that describe the application of plug flow reactors (PFRs) and continuous-stirred tank reactors (CSTRs)-in-series within the pharmaceutical industry are provided. Process analytical technologies (PATs), which are important tools that provide real-time in-line continuous monitoring of reactions, are recommended to be considered during the reactor design process (e.g., port design for the PAT probe). Finally, other important points, such as density change caused by thermal expansion or solid precipitation, clogging/fouling, and scaling-up, are discussed.
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Affiliation(s)
- Chuntian Hu
- CONTINUUS Pharmaceuticals, Woburn, MA 01801 USA
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