1
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Zhao Q, Pan Y, Xiong Y, Xu P, Sun Q, Yin H, Xue F. Solubility, Thermodynamic Parameters, and Dissolution Properties of 17-α Hydroxyprogesterone in 13 Pure Solvents. ACS OMEGA 2024; 9:16106-16117. [PMID: 38617637 PMCID: PMC11007714 DOI: 10.1021/acsomega.3c09922] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 12/12/2023] [Revised: 03/08/2024] [Accepted: 03/13/2024] [Indexed: 04/16/2024]
Abstract
The static gravimetric method was used to measure the solubility of 17-α hydroxyprogesterone (OHP) in 13 pure solvents ranging from 278.15 to 323.15 K. The results indicate that the experimental solubility of OHP increases with increasing temperature. The experimental solubility data were correlated by the selected van't Hoff model, λh model, modified Apelblat model, Yaws model, and nonrandom two-liquid (NRTL) model. The fitting results show that the Yaws model can give better correlation results by fitting 13 different pure solvent systems. Based on the NRTL equation, the thermodynamic analysis of solubility data showed that the mixing process was spontaneous. The Hansen solubility parameters (HSPs) and solvent effect were applied to explore these solubility characteristics. Finally, the thermodynamic properties ΔsolH°, ΔsolS°, ΔsolG°, %ξH, and %ξTS were calculated by the van't Hoff model equation. The results showed that ΔsolH°, ΔsolS°, and ΔsolG° are all positive values, indicating that the dissolution of OHP in the selected solvent is an endothermic reaction with increasing entropy.
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Affiliation(s)
- Qi Zhao
- School of Pharmaceutical
Sciences, Shandong Analysis and Test Center, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250014, P. R. China
| | - Yinhu Pan
- School of Material
Science and Engineering, Shandong Jianzhu
University, Jinan 250101, P. R. China
| | - Yankai Xiong
- Shandong Provincial Center for Solid Waste and Hazardous Chemical
Pollution Control, Jinan 250014, P. R. China
| | - Ping Xu
- School of Pharmaceutical
Sciences, Shandong Analysis and Test Center, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250014, P. R. China
| | - Qianyun Sun
- Shandong Institute of Metrology, Jinan 250014, P. R. China
| | - Hemei Yin
- School of Pharmaceutical
Sciences, Shandong Analysis and Test Center, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250014, P. R. China
| | - Fumin Xue
- School of Pharmaceutical
Sciences, Shandong Analysis and Test Center, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250014, P. R. China
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2
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Liao H, Huang W, Zhou L, Fang L, Gao Z, Yin Q. Ultrasound-assisted continuous crystallization of metastable polymorphic pharmaceutical in a slug-flow tubular crystallizer. ULTRASONICS SONOCHEMISTRY 2023; 100:106627. [PMID: 37813044 PMCID: PMC10568301 DOI: 10.1016/j.ultsonch.2023.106627] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/19/2023] [Revised: 09/12/2023] [Accepted: 09/29/2023] [Indexed: 10/11/2023]
Abstract
Metastable polymorphic pharmaceuticals have garnered significant attention in recent years due to their enhanced physicochemical properties, including solubility, bioavailability, and intellectual property considerations. However, the manufacturing of metastable form pharmaceuticals remains a formidable challenge. The stable preparation of metastable carvedilol (CVD) form Ⅱ crystals during CVD production is elusive, leading to substantial inconsistencies in product quality and regulatory compliance. In this study, we successfully prepared metastable CVD Form Ⅱ crystals using a continuous tubular crystallizer. Our findings demonstrate that the tubular crystallizer exhibits high efficiency and robustness for generating metastable crystal Form Ⅱ. We optimized the crystallization process by incorporating air bubble segments and employing ultrasonic irradiation strategies to overcome blockages and wall sticking issues encountered during operation. Ultimately, we developed an ultrasound-assisted continuous slug-flow tubular crystallization method and evaluated its performance. The results indicate that the CVD crystals produced through this process are resilient, sustainable, and uninterrupted products with promising potential for producing metastable polymorphic pharmaceuticals while effectively addressing encrustation problems associated with continuous tubular crystallization.
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Affiliation(s)
- Huadong Liao
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, PR China
| | - Wenfeng Huang
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, PR China; Zhejiang Huahai Pharmaceutical Co, Ltd, Zhejiang 317024, PR China
| | - Ling Zhou
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, PR China
| | - Lan Fang
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, PR China
| | - Zhenguo Gao
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, PR China; Haihe Laboratory of Sustainable Chemical Transformations, Tianjin 300192 PR China.
| | - Qiuxiang Yin
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, PR China; Haihe Laboratory of Sustainable Chemical Transformations, Tianjin 300192 PR China.
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3
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Du X, Xie C, Liu B, Yuan P, Sun H. Continuous Crystallization Process of Cefminox Sodium in MSMPR Crystallizer. CRYSTAL RESEARCH AND TECHNOLOGY 2023. [DOI: 10.1002/crat.202200256] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/12/2023]
Affiliation(s)
- Xue Du
- College of Chemical and Pharmaceutical Engineering Hebei University of Science and Technology Shijiazhuang Hebei 050018 P. R. China
| | - Chenxin Xie
- College of Chemical and Pharmaceutical Engineering Hebei University of Science and Technology Shijiazhuang Hebei 050018 P. R. China
| | - Baoshu Liu
- College of Chemical and Pharmaceutical Engineering Hebei University of Science and Technology Shijiazhuang Hebei 050018 P. R. China
| | - Peiquan Yuan
- College of Chemical and Pharmaceutical Engineering Hebei University of Science and Technology Shijiazhuang Hebei 050018 P. R. China
| | - Hua Sun
- College of Chemical and Pharmaceutical Engineering Hebei University of Science and Technology Shijiazhuang Hebei 050018 P. R. China
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4
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Devos C, Brozzi E, Van Gerven T, Kuhn S. Characterization of a Modular Microfluidic Section for Seeded Nucleation in Multiphase Flow. Org Process Res Dev 2023. [DOI: 10.1021/acs.oprd.2c00341] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/11/2023]
Affiliation(s)
- Cedric Devos
- Department of Chemical Engineering, KU Leuven, 3001 Leuven, Belgium
| | - Elena Brozzi
- Department of Chemical Engineering, KU Leuven, 3001 Leuven, Belgium
| | - Tom Van Gerven
- Department of Chemical Engineering, KU Leuven, 3001 Leuven, Belgium
| | - Simon Kuhn
- Department of Chemical Engineering, KU Leuven, 3001 Leuven, Belgium
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5
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Scott D, Briggs NEB, Formosa A, Burnett A, Desai B, Hammersmith G, Rapp K, Capellades G, Myerson AS, Roper TD. Impurity Purging through Systematic Process Development of a Continuous Two-Stage Crystallization. Org Process Res Dev 2023. [DOI: 10.1021/acs.oprd.2c00317] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/05/2023]
Affiliation(s)
- Drew Scott
- Department of Chemical and Life Science Engineering, Virginia Commonwealth University, Richmond, Virginia23284, United States
| | - Naomi E. B. Briggs
- On Demand Pharmaceuticals, 1550 E Gude Drive, Rockville, Maryland20850, United States
| | - Anna Formosa
- On Demand Pharmaceuticals, 1550 E Gude Drive, Rockville, Maryland20850, United States
| | - Annessa Burnett
- Department of Chemical and Life Science Engineering, Virginia Commonwealth University, Richmond, Virginia23284, United States
| | - Bimbisar Desai
- TCG GreenChem, Inc., 701 Charles Ewing Boulevard, Ewing, New Jersey08628, United States
| | - Greg Hammersmith
- On Demand Pharmaceuticals, 1550 E Gude Drive, Rockville, Maryland20850, United States
| | - Kersten Rapp
- On Demand Pharmaceuticals, 1550 E Gude Drive, Rockville, Maryland20850, United States
| | - Gerard Capellades
- Henry M. Rowan College of Engineering, Rowan University, Glassboro, New Jersey08028, United States
| | - Allan S. Myerson
- Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts02139, United States
| | - Thomas D. Roper
- Department of Chemical and Life Science Engineering, Virginia Commonwealth University, Richmond, Virginia23284, United States
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6
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García-Lacuna J, Baumann M. Inline purification in continuous flow synthesis – opportunities and challenges. Beilstein J Org Chem 2022. [DOI: 10.3762/bjoc.18.182] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/23/2022] Open
Abstract
Continuous flow technology has become the method of choice for many academic and industrial researchers when developing new routes to chemical compounds of interest. With this technology maturing over the last decades, robust and oftentimes automated processes are now commonly exploited to generate fine chemical building blocks. The integration of effective inline analysis and purification tools is thereby frequently exploited to achieve effective and reliable flow processes. This perspective article summarizes recent applications of different inline purification techniques such as chromatography, extractions, and crystallization from academic and industrial laboratories. A discussion of the advantages and drawbacks of these tools is provided as a guide to aid researchers in selecting the most appropriate approach for future applications. It is hoped that this perspective contributes to new developments in this field in the context of process and cost efficiency, sustainability and industrial uptake of new flow chemistry tools developed in academia.
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7
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Development of machine learning model and analysis study of drug solubility in supercritical solvent for green technology development. ARAB J CHEM 2022. [DOI: 10.1016/j.arabjc.2022.104346] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022] Open
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8
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Fang L, Gao Z, Gao Z, Huang W, Wan X, Rohani S, Gong J. Controlled Crystallization of Metastable Polymorphic Pharmaceutical: Comparative Study of Batchwise and Continuous Tubular Crystallizers. Chem Eng Sci 2022. [DOI: 10.1016/j.ces.2022.118277] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
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9
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Sonnenschein J, Hermes M, Höving S, Kockmann N, Wohlgemuth K. Population balance modeling of unstirred cooling crystallization on an integrated belt filter. Comput Chem Eng 2022. [DOI: 10.1016/j.compchemeng.2022.108024] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/03/2022]
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10
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Kufner AC, Krummnow A, Danzer A, Wohlgemuth K. Strategy for Fast Decision on Material System Suitability for Continuous Crystallization Inside a Slug Flow Crystallizer. MICROMACHINES 2022; 13:1795. [PMID: 36296148 PMCID: PMC9610778 DOI: 10.3390/mi13101795] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 09/30/2022] [Revised: 10/18/2022] [Accepted: 10/19/2022] [Indexed: 06/16/2023]
Abstract
There is an increasing focus on two-phase flow in micro- or mini-structured apparatuses for various manufacturing and measurement instrumentation applications, including the field of crystallization as a separation technique. The slug flow pattern offers salient features for producing high-quality products, since narrow residence time distribution of liquid and solid phases, intensified mixing and heat exchange, and an enhanced particle suspension are achieved despite laminar flow conditions. Due to its unique features, the slug flow crystallizer (SFC) represents a promising concept for small-scale continuous crystallization achieving high-quality active pharmaceutical ingredients (API). Therefore, a time-efficient strategy is presented in this study to enable crystallization of a desired solid product in the SFC as quickly as possible and without much experimental effort. This strategy includes pre-selection of the solvent/solvent mixture using heuristics, verifying the slug flow stability in the apparatus by considering the static contact angle and dynamic flow behavior, and modeling the temperature-dependent solubility in the supposed material system using perturbed-chain statistical associating fluid theory (PC-SAFT). This strategy was successfully verified for the amino acids l-alanine and l-arginine and the API paracetamol for binary and ternary systems and, thus, represents a general approach for using different material systems in the SFC.
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Affiliation(s)
- Anne Cathrine Kufner
- Department of Biochemical and Chemical Engineering, Laboratory of Plant and Process Design, TU Dortmund University, D-44227 Dortmund, Germany
| | - Adrian Krummnow
- Department of Biochemical and Chemical Engineering, Laboratory of Thermodynamics, TU Dortmund University, D-44227 Dortmund, Germany
- AbbVie Deutschland GmbH & Co. KG, Global Pharmaceutical R&D, Knollstraße, D-67061 Ludwigshafen am Rhein, Germany
| | - Andreas Danzer
- Department of Biochemical and Chemical Engineering, Laboratory of Thermodynamics, TU Dortmund University, D-44227 Dortmund, Germany
| | - Kerstin Wohlgemuth
- Department of Biochemical and Chemical Engineering, Laboratory of Plant and Process Design, TU Dortmund University, D-44227 Dortmund, Germany
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11
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Darmali C, Liu YC, Mansouri S, Yazdanpanah N, Nagy ZK, Woo MW. Strategy for Non-Seeded Crystallization of Slow-to-Crystallize Compounds with an Oscillatory Dynamic Baffled Crystallizer: A Case Study with α-Lactose Monohydrate. Org Process Res Dev 2022. [DOI: 10.1021/acs.oprd.2c00043] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Christine Darmali
- Department of Chemical and Biological Engineering, Monash University, Clayton, Victoria 3800, Australia
| | - Yiqing Claire Liu
- Davidson School of Chemical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
| | - Shahnaz Mansouri
- School of Chemistry, Monash University, Clayton, Victoria 3800, Australia
| | | | - Zoltan K. Nagy
- Davidson School of Chemical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
| | - Meng W. Woo
- Department of Chemical and Biological Engineering, Monash University, Clayton, Victoria 3800, Australia
- Department of Chemical & Materials Engineering, The University of Auckland, Grafton, Auckland 1023, New Zealand
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12
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Amari S, Nakamura A, Takiyama H. Effect of Operating Conditions on the Characteristics of Crystalline Particles in a Cascade-Type Crystallizer. Ind Eng Chem Res 2022. [DOI: 10.1021/acs.iecr.2c01358] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Shuntaro Amari
- Department of Chemical Engineering, Tokyo University of Agriculture and Technology, 2-24-16 Naka-cho, Koganei, Tokyo, 184-8588, Japan
| | - Ayano Nakamura
- Department of Chemical Engineering, Tokyo University of Agriculture and Technology, 2-24-16 Naka-cho, Koganei, Tokyo, 184-8588, Japan
| | - Hiroshi Takiyama
- Department of Chemical Engineering, Tokyo University of Agriculture and Technology, 2-24-16 Naka-cho, Koganei, Tokyo, 184-8588, Japan
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13
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Bolla G, Sarma B, Nangia AK. Crystal Engineering of Pharmaceutical Cocrystals in the Discovery and Development of Improved Drugs. Chem Rev 2022; 122:11514-11603. [PMID: 35642550 DOI: 10.1021/acs.chemrev.1c00987] [Citation(s) in RCA: 95] [Impact Index Per Article: 47.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/15/2022]
Abstract
The subject of crystal engineering started in the 1970s with the study of topochemical reactions in the solid state. A broad chemical definition of crystal engineering was published in 1989, and the supramolecular synthon concept was proposed in 1995 followed by heterosynthons and their potential applications for the design of pharmaceutical cocrystals in 2004. This review traces the development of supramolecular synthons as robust and recurring hydrogen bond patterns for the design and construction of supramolecular architectures, notably, pharmaceutical cocrystals beginning in the early 2000s to the present time. The ability of a cocrystal between an active pharmaceutical ingredient (API) and a pharmaceutically acceptable coformer to systematically tune the physicochemical properties of a drug (i.e., solubility, permeability, hydration, color, compaction, tableting, bioavailability) without changing its molecular structure is the hallmark of the pharmaceutical cocrystals platform, as a bridge between drug discovery and pharmaceutical development. With the design of cocrystals via heterosynthons and prototype case studies to improve drug solubility in place (2000-2015), the period between 2015 to the present time has witnessed the launch of several salt-cocrystal drugs with improved efficacy and high bioavailability. This review on the design, synthesis, and applications of pharmaceutical cocrystals to afford improved drug products and drug substances will interest researchers in crystal engineering, supramolecular chemistry, medicinal chemistry, process development, and pharmaceutical and materials sciences. The scale-up of drug cocrystals and salts using continuous manufacturing technologies provides high-value pharmaceuticals with economic and environmental benefits.
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Affiliation(s)
- Geetha Bolla
- Department of Chemistry, Ben-Gurion University of the Negev, Building 43, Room 201, Sderot Ben-Gurion 1, Be'er Sheva 8410501, Israel
| | - Bipul Sarma
- Department of Chemical Sciences, Tezpur University, Napaam, Tezpur, Assam 784028, India
| | - Ashwini K Nangia
- School of Chemistry, University of Hyderabad, Prof. C. R. Rao Road, Gachibowli, Hyderabad 500046, India
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14
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Cooling Crystallization with Complex Temperature Profiles on a Quasi-Continuous and Modular Plant. Processes (Basel) 2022. [DOI: 10.3390/pr10061047] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/11/2022] Open
Abstract
Volatile markets and increasing demands for quality and fast availability of specialty chemical products have motivated the rise of small-scale, integrated, and modular continuous processing plants. As a significant unit operation used for product isolation and purification, cooling crystallization is part of this trend. Here, the small-scale and integrated quasi-continuous filter belt crystallizer (QCFBC) combines cooling crystallization, solid-liquid separation, and drying on a single apparatus. This contribution shows the general working principle, different operation modes, and possibilities of temperature control with the modular setup. For precise temperature control in cooling crystallization, Peltier elements show promising results in a systematic study of different operation parameters. Sucrose/water was used as a model substance system. The results confirm that seed crystal properties are the most important parameter in crystallization processes. Additionally, an oscillating temperature profile has a narrowing effect on the crystal size distribution (CSD). The integrated, small-scale, and modular setup of the QCFBC offers high degrees of flexibility, process control, and adaptability to cope with future market demands.
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15
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Schmalenberg M, Mensing L, Lindemann S, Krell T, Kockmann N. Miniaturized draft tube baffle crystallizer for continuous cooling crystallization. Chem Eng Res Des 2022. [DOI: 10.1016/j.cherd.2021.12.024] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/04/2023]
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16
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Polycrystalline Iron(III) metal-organic framework membranes for organic solvent nanofiltration with high permeance. J Memb Sci 2022. [DOI: 10.1016/j.memsci.2021.120130] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
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17
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Sonnenschein J, Wohlgemuth K. Archimedes tube crystallizer: Design and characterization for small-scale continuous crystallization. Chem Eng Res Des 2022. [DOI: 10.1016/j.cherd.2021.12.017] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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18
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Continuous chiral resolution of racemic Ibuprofen by diastereomeric salt formation in a Couette-Taylor crystallizer. Chem Eng Res Des 2022. [DOI: 10.1016/j.cherd.2021.12.016] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/18/2022]
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19
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Continuous Isolation of Particles with Varying Aspect Ratios up to Thin Needles Achieving Free-Flowing Products. CRYSTALS 2022. [DOI: 10.3390/cryst12020137] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/04/2023]
Abstract
The continuous vacuum screw filter (CVSF) for small-scale continuous product isolation of suspensions was operated for the first time with cuboid-shaped and needle-shaped particles. These high aspect ratio particles are very common in pharmaceutical manufacturing processes and provide challenges in filtration, washing, and drying processes. Moreover, the flowability decreases and undesired secondary processes of attrition, breakage, and agglomeration may occur intensively. Nevertheless, in this study, it is shown that even cuboid and needle-shaped particles (l-alanine) can be processed within the CVSF preserving the product quality in terms of particle size distribution (PSD) and preventing breakage or attrition effects. A dynamic image analysis-based approach combining axis length distributions (ALDs) with a kernel-density estimator was used for evaluation. This approach was extended with a quantification of the center of mass of the density-weighted ALDs, providing a measure to analyze the preservation of the inlet PSD statistically. Moreover, a targeted residual moisture below 1% could be achieved by adding a drying module (Tdry = 60 °C) to the modular setup of the CVSF.
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20
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Shen L, Dang M. Recent Advance of Melt Crystallization, Towards Process Intensification and Techniques Development. CrystEngComm 2022. [DOI: 10.1039/d2ce00022a] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Melt crystallization has been considered as a green separation technique and widely applied in industry and manufacture due to several attractive features, including no need for solvent, achieving specific product...
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21
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Ghaheri N, Austen BJJ, Herzog G, Ogden MI, Jones F, Arrigan DWM. Spontaneous formation of barium sulfate crystals at liquid–liquid interfaces. CrystEngComm 2022. [DOI: 10.1039/d2ce01102f] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Interfacial ion transfer from organic phase to aqueous phase is employed as the basis for formation of barium sulfate crystals close to the interface.
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Affiliation(s)
- Nazanin Ghaheri
- School of Molecular and Life Sciences, Curtin University, Perth, Western Australia 6845, Australia
| | - Benjamin J. J. Austen
- School of Molecular and Life Sciences, Curtin University, Perth, Western Australia 6845, Australia
| | | | - Mark I. Ogden
- School of Molecular and Life Sciences, Curtin University, Perth, Western Australia 6845, Australia
| | - Franca Jones
- School of Molecular and Life Sciences, Curtin University, Perth, Western Australia 6845, Australia
| | - Damien W. M. Arrigan
- School of Molecular and Life Sciences, Curtin University, Perth, Western Australia 6845, Australia
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22
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Capellades G, Bonsu JO, Myerson AS. Impurity incorporation in solution crystallization: diagnosis, prevention, and control. CrystEngComm 2022. [DOI: 10.1039/d1ce01721g] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/14/2023]
Abstract
This work highlights recent advances in the diagnosis, prevention, and control of impurity incorporation during solution crystallization.
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Affiliation(s)
- Gerard Capellades
- Department of Chemical Engineering, Henry M. Rowan College of Engineering, Rowan University, Glassboro, New Jersey 08028, USA
| | - Jacob O. Bonsu
- Department of Chemical Engineering, Henry M. Rowan College of Engineering, Rowan University, Glassboro, New Jersey 08028, USA
| | - Allan S. Myerson
- Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139, USA
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23
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Schmalenberg M, Krell T, Mathias C, Kockmann N. Continuous Miniaturized Draft Tube Baffle Crystallizer with Particle Screw for Supportive Suspension Discharge. Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.1c03748] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/26/2022]
Affiliation(s)
- Mira Schmalenberg
- BCI Equipment Design, TU Dortmund University, Emil-Figge-Straße 68, 44227 Dortmund, Germany
| | - Tobias Krell
- BCI Equipment Design, TU Dortmund University, Emil-Figge-Straße 68, 44227 Dortmund, Germany
| | - Christopher Mathias
- BCI Equipment Design, TU Dortmund University, Emil-Figge-Straße 68, 44227 Dortmund, Germany
| | - Norbert Kockmann
- BCI Equipment Design, TU Dortmund University, Emil-Figge-Straße 68, 44227 Dortmund, Germany
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24
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Flow Map for Hydrodynamics and Suspension Behavior in a Continuous Archimedes Tube Crystallizer. CRYSTALS 2021. [DOI: 10.3390/cryst11121466] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/27/2022]
Abstract
The Archimedes Tube Crystallizer (ATC) is a small-scale coiled tubular crystallizer operated with air-segmented flow. As individual liquid segments are moved through the apparatus by rotation, the ATC operates as a pump. Thus, the ATC overcomes pressure drop limitations of other continuous crystallizers, allowing for longer residence times and crystal growth phases. Understanding continuous crystallizer phenomena is the basis for a well-designed crystallization process, especially for small-scale applications in the pharmaceutical and fine chemical industry. Hydrodynamics and suspension behavior, for example, affect agglomeration, breakage, attrition, and ultimately crystallizer blockage. In practice, however, it is time-consuming to investigate these phenomena experimentally for each new material system. In this contribution, a flow map is developed in five steps through a combination of experiments, CFD simulations, and dimensionless numbers. Accordingly, operating parameters can be specified depending on ATC design and material system used, where suspension behavior is suitable for high-quality crystalline products.
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25
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Yamasaki S, Sotowa KI, Horikawa T. Effect of Fluid Flow on Crystallization in a Segmented Flow Microchannel. JOURNAL OF CHEMICAL ENGINEERING OF JAPAN 2021. [DOI: 10.1252/jcej.21we059] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Souta Yamasaki
- Graduate School of Technology, Industrial and Social Sciences, University of Tokushima
| | | | - Toshihide Horikawa
- Graduate School of Technology, Industrial and Social Sciences, University of Tokushima
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26
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Synthesis of a dipeptide by integrating a continuous flow reaction and continuous crystallization. Chem Eng Res Des 2021. [DOI: 10.1016/j.cherd.2021.09.013] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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27
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Machine learning-based solubility prediction and methodology evaluation of active pharmaceutical ingredients in industrial crystallization. Front Chem Sci Eng 2021. [DOI: 10.1007/s11705-021-2083-5] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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28
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Ma Y, Li Z, Shi P, Lin J, Gao Z, Yao M, Chen M, Wang J, Wu S, Gong J. Enhancing continuous reactive crystallization of lithium carbonate in multistage mixed suspension mixed product removal crystallizers with pulsed ultrasound. ULTRASONICS SONOCHEMISTRY 2021; 77:105698. [PMID: 34375944 PMCID: PMC8358474 DOI: 10.1016/j.ultsonch.2021.105698] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 06/23/2021] [Revised: 07/22/2021] [Accepted: 07/26/2021] [Indexed: 06/13/2023]
Abstract
In this work, pulsed ultrasound was used to facilitate steady-state reactive crystallization and increase the final yield and productivity of lithium carbonate in continuously operated single and multistage mixed suspension mixed product removal (MSMPR) crystallizers. Experimental analyses of the stirred tank MSMPR cascade were performed to investigate the effects of ultrasound field, residence time and temperature which contributed to the steady-state yield, crystal size distribution and crystal morphology. The results show that pulsed ultrasound can not only significantly enhance the reaction rate, but also help to improve the particle size distribution and the crystal habit. Subsequently, a population balance model was developed and applied to estimate the final yield of the continuous process of the lithium bicarbonate thermal decomposition reaction coupling lithium carbonate crystallization. The consistency of the final yield between the experiments and the simulations proved the reliability of the established model. Through the experimental and simulation analyses, it is demonstrated that the use of pulsed ultrasound, higher final stage temperature, MSMPR cascade design and appropriate residence time help to achieve higher yield and productivity. Furtherly, based on the conclusion drawn, pulsed ultrasound enhanced three-stage MSMPR cascaded lithium carbonate continuous crystallization processes were designed, and the maximum productivity of 44.0 g/h was obtained experimentally.
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Affiliation(s)
- Yiming Ma
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People's Republic of China; The Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People's Republic of China
| | - Zhixu Li
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People's Republic of China; The Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People's Republic of China
| | - Peng Shi
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People's Republic of China; The Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People's Republic of China
| | - Jiawei Lin
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People's Republic of China; The Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People's Republic of China
| | - Zhenguo Gao
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People's Republic of China; The Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People's Republic of China
| | - Menghui Yao
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People's Republic of China; The Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People's Republic of China
| | - Mingyang Chen
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People's Republic of China; The Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People's Republic of China
| | - Jingkang Wang
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People's Republic of China; The Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People's Republic of China
| | - Songgu Wu
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People's Republic of China; The Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People's Republic of China
| | - Junbo Gong
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People's Republic of China; The Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People's Republic of China.
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29
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Abstract
AbstractNucleation in continuously operated capillary coiled cooling crystallizers is experimentally investigated under the influence of ultrasound. It was found that there is no sharp boundary but rather a transition zone for nucleation under sonication. For this purpose, a tube with an inner diameter of 1.6 mm and a length of 6 m was winded in a coiled flow inverter (CFI) design and immersed into a cooled ultrasonic bath (37 kHz). The CFI design was chosen for improved radial mixing and narrow residence time distribution, which is also investigated. Amino acid l-alanine dissolved in deionized water is employed in a supersaturation range of 1.10 to 1.46 under quiet and sonicated conditions. Nucleation is non-invasive detected using a flow cell equipped with a microscope and camera.
Graphical abstract
Since the interest and demand for small-scale, continuous crystallization increases, seed crystals were generated in a coiled tube via sonication and optically investigated and characterized. No distinct threshold for nucleation could be determined in a wide range of supersaturations of l-alanine in water
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30
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Domokos A, Nagy B, Szilágyi B, Marosi G, Nagy ZK. Integrated Continuous Pharmaceutical Technologies—A Review. Org Process Res Dev 2021. [DOI: 10.1021/acs.oprd.0c00504] [Citation(s) in RCA: 26] [Impact Index Per Article: 8.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/20/2022]
Affiliation(s)
- András Domokos
- Budapest University of Technology and Economics, Organic Chemistry and Technology Department, H-1111 Budapest, Hungary
| | - Brigitta Nagy
- Budapest University of Technology and Economics, Organic Chemistry and Technology Department, H-1111 Budapest, Hungary
| | - Botond Szilágyi
- Budapest University of Technology and Economics, Faculty of Chemical Technology and Biotechnology, H-1111 Budapest, Hungary
| | - György Marosi
- Budapest University of Technology and Economics, Organic Chemistry and Technology Department, H-1111 Budapest, Hungary
| | - Zsombor Kristóf Nagy
- Budapest University of Technology and Economics, Organic Chemistry and Technology Department, H-1111 Budapest, Hungary
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31
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Suresh M, Srinivasan K. Concomitant Polymorphism and Nucleation Control of
DL
‐Methionine Through Antisolvent Crystallization. Chem Eng Technol 2021. [DOI: 10.1002/ceat.202000300] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Affiliation(s)
- Manivel Suresh
- Bharathiar University Crystal Growth Laboratory Department of Physics School of Physical Science 641 046 Coimbatore Tamil Nadu India
| | - Karuppannan Srinivasan
- Bharathiar University Crystal Growth Laboratory Department of Physics School of Physical Science 641 046 Coimbatore Tamil Nadu India
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32
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He Y, Gao Z, Zhang T, Sun J, Ma Y, Tian N, Gong J. Seeding Techniques and Optimization of Solution Crystallization Processes. Org Process Res Dev 2020. [DOI: 10.1021/acs.oprd.0c00151] [Citation(s) in RCA: 9] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Yang He
- State Key Laboratory of Chemical Engineering, School of Chemical Engineering and Technology, Tianjin University, and Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, China
| | - Zhenguo Gao
- State Key Laboratory of Chemical Engineering, School of Chemical Engineering and Technology, Tianjin University, and Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, China
| | - Teng Zhang
- State Key Laboratory of Chemical Engineering, School of Chemical Engineering and Technology, Tianjin University, and Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, China
| | - Jie Sun
- State Key Laboratory of Chemical Engineering, School of Chemical Engineering and Technology, Tianjin University, and Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, China
| | - Yiming Ma
- State Key Laboratory of Chemical Engineering, School of Chemical Engineering and Technology, Tianjin University, and Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, China
| | - Ningning Tian
- State Key Laboratory of Chemical Engineering, School of Chemical Engineering and Technology, Tianjin University, and Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, China
| | - Junbo Gong
- State Key Laboratory of Chemical Engineering, School of Chemical Engineering and Technology, Tianjin University, and Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, China
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33
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Macaringue EGJ, Li S, Li M, Gong J, Tang W. Crystallization behavior of citric acid based on solution speciation and growth kinetics. CrystEngComm 2020. [DOI: 10.1039/d0ce00785d] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
The work reports the crystallization study of citric acid in aqueous solutions, using a large variety of methods. The results are compared to Ostwald's rule of stages, leading to some contradictory results between the experiments and the rule.
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Affiliation(s)
- Estevao G. J. Macaringue
- State Key Laboratory of Chemical Engineering
- School of Chemical Engineering and Technology
- Tianjin University
- Tianjin 300072
- People's Republic of China
| | - Si Li
- State Key Laboratory of Chemical Engineering
- School of Chemical Engineering and Technology
- Tianjin University
- Tianjin 300072
- People's Republic of China
| | - Mengya Li
- State Key Laboratory of Chemical Engineering
- School of Chemical Engineering and Technology
- Tianjin University
- Tianjin 300072
- People's Republic of China
| | - Junbo Gong
- State Key Laboratory of Chemical Engineering
- School of Chemical Engineering and Technology
- Tianjin University
- Tianjin 300072
- People's Republic of China
| | - Weiwei Tang
- State Key Laboratory of Chemical Engineering
- School of Chemical Engineering and Technology
- Tianjin University
- Tianjin 300072
- People's Republic of China
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