Finely Tuned α,α′-Bis(arylimino)-2,3:5,6-bis(pentamethylene)pyridine-Based Practical Iron Precatalysts for Targeting Highly Linear and Narrow Dispersive Polyethylene Waxes with Vinyl Ends

Polymerisation of styrene using pincer type amine functionalized azo aromatic complexes of Co(II) as catalysts

In the present report, three mononuclear azo-aromatic complexes of Co(II), 1-3, and an imine-based Co(II) complex, 4, were synthesized through a reaction of respective amine-functionalized pincer-like ligands, HL1-4, with CoCl₂·6H₂O in the ligand-to-metal ratio of 1 : 1. All the complexes, 1-4, were thoroughly characterized using various physicochemical characterization techniques, single-crystal X-ray structure determination, and density functional theory (DFT) calculations. Complexes 1-4 were explored for the catalytic styrene polymerisation reaction separately in the presence of modified methyl aluminoxane (MMAO). All the complexes, 1-4, are indeed active for the polymerisation of styrene under mild conditions at room temperature upon activation with MMAO. Among the azo-aromatic complexes 1-3, complex 3 is the most efficient. The activity of the imine complex 4 is poor compared to those of the azo-aromatic complexes 1-3. The weight average molecular weight (M_w) of the isolated polystyrene ranges from 32.9 to 144.0 kg mol^-1, with a polydispersity index (Đ) in the range of 1.1-1.8. Microstructural analysis of the isolated polymer from complexes 1-4 was carried out by ¹³C NMR spectroscopy, infrared spectroscopy, and powder X-ray diffraction studies. Their thermal properties were scrutinized by differential scanning calorimetry and thermogravimetric analysis. These studies have shown the atactic and amorphous nature of the polymers. The mechanical strength of the polymers was measured by a nanoindentation technique which has shown the good plastic/soft nature of the polymers.

Fluorinated 2,6-Bis(arylimino)pyridyliron Complexes Targeting Bimodal Dispersive Polyethylene; probing chain termination pathway via a combined experimental and DFT study

The fluorinated 2,6-bis(arylimino)pyridyl iron (II) complexes, [2-[CMeN{2,4-{(4-FC6H4)2CH}2-6-F}]-6-(CMeNAr)C5H3N]FeCl2 (Ar = 2,6-Me2C6H3 Fe1, 2,6-Et2C6H3 Fe2, 2,6-iPr2C6H3 Fe3, 2,4,6-Me3C6H2 Fe4, and 2,6-Et2-4-MeC6H2 Fe5) and [2-[CMeN{2-{(4-FC6H4)2CH}-4-{(C6H5)CHAr’}-6-F}]-6-(CMeN(2,6-iPr2C6H3))C5H3N] FeCl2 (Ar’ = 3-(4-FC6H4)2CH}2-4-NH2-5-FC6H2 Fe6), being verified with...

Bis(imino)-6,7-dihydro-5H-quinoline-cobalt complexes as highly active catalysts for the formation of vinyl-terminated PE waxes; steps towards inhibiting deactivation pathways through targeted ligand design

A set of five related bis(imino)-6,7-dihydro-5H-quinoline-cobalt(ii) complexes, [2-(ArN = CPh)-8-(NAr)-C9H8N]CoCl2 (Ar = 2,6-Me2C6H3Co1, 2,6-Et2C6H3Co2, 2,6-i-Pr2C6H3Co3, 2,4,6-Me3C6H2Co4, 2,6-Et2-4-MeC6H2Co5), have been synthesized in reasonable yield by the template reaction of cobalt(ii) chloride hexahydrate, 2-benzoyl-6,7-dihydro-5H-quinolin-8-one and the corresponding aniline. The molecular structures of Co1 and Co4 highlight both the differences in the two imino-carbon environments (phenyl-capped chain vs. cyclic) and also the steric properties exerted by the bulky N imine-aryl groups. On pre-treatment with either modified methylaluminoxane (MMAO) or methylaluminoxane (MAO), all complexes proved productive catalysts for the polymerization of ethylene. In particular, Co1/MAO was the most active reaching a very high level of 1.62 × 107 g PE per mol (Co) per h over a 30 minute run time. Owing to the presence of the imino-phenyl substituent, Co1-Co5 were able to exhibit good thermal stability by displaying appreciable catalytic activity at temperatures between 50 and 80 °C, generating polyethylenes with narrow dispersities (M w/M n range: 1.66-3.28). In particular, the least sterically bulky precatalysts, Co1 and Co4 formed polyethylene waxes (M w range: 1.94-5.69 kg per mol) with high levels of vinyl unsaturation as confirmed by high temperature 1H/13C NMR spectroscopy and by IR spectroscopy.

Thermally stable vanadium complexes supported by the iminophenyl oxazolinylphenylamine ligands: synthesis, characterization and application for ethylene (co-)polymerization

In this work, a series of oxovanadium complexes bearing the ligands (S,E)-(+)-2, 6-dialkyl-N-(2-((2-(4-isopropyl-4,5-dihydrooxazole-2-yl)phenyl)amino)benzylidene)aniline (dialkyl = dimethyl (V1), diethyl (V2), and isopropyl (V3)) have been synthesized and characterized by FTIR spectroscopy and elemental analysis. Moreover, the molecular structures of complexes V2 and V3 were defined by X-ray diffraction. On activation with ethylaluminium sesquichloride (Al₂Et₃Cl₃), these complexes exhibited high activity towards ethylene polymerization (up to 1.39 × 10⁷ g mol_v^-1 h^-1) and showed excellent thermal stability (up to 60 °C). The obtained polyethylene had a moderate molecular weight (21.9 × 10⁴ to 66.4 × 10⁴ g mol^-1) and exhibited narrow distribution (1.91 to 2.86) and unimodal features. The effect of the substituents on the ligands was also investigated in detail. The compound bearing the diisopropyl group showed the highest activity toward ethylene polymerization as the bimolecular deactivation of the catalyst can be effectively inhibited by the steric hindrance of the ortho-substituent on aniline. The complex V2 with moderate steric hindrance was also evaluated as a catalyst for the copolymerization of ethylene with norbornene and showed moderate to high activity.

Investigations on the Ethylene Polymerization with Bisarylimine Pyridine Iron (BIP) Catalysts

The kinetics and terminations of ethylene polymerization, mediated by five bisarylimine pyridine (BIP) iron dichloride precatalysts, and activated by large amounts of methyl aluminoxane (MAO) was studied. Narrow distributed paraffins from initially formed aluminum polymeryls and broader distributed 1-polyolefins and (bimodal) mixtures, thereof, were obtained after acidic workup. The main pathway of olefin formation is beta-hydrogen transfer to ethylene. The rate of polymerization in the initial phase is inversely proportional to the co-catalyst concentration for all pre-catalysts; a first-order dependence was found on ethylene and catalyst concentrations. The inhibition by aluminum alkyls is released to some extent in a second phase, which arises after the original methyl groups are transformed into n-alkyl entities and the aluminum polymeryls partly precipitate in the toluene medium. The catalysis is interpretable in a mechanism, wherein, the relative rate of chain shuttling, beta-hydrogen transfer and insertion of ethylene are determining the outcome. Beta-hydrogen transfer enables catalyst mobility, which leads to a (degenerate) chain growth of already precipitated aluminum alkyls. Stronger Lewis acidic centers of the single site catalysts, and those with smaller ligands, are more prone to yield 1-olefins and to undergo a faster reversible alkyl exchange between aluminum and iron.

Enhancing Ethylene Polymerization of NNN-Cobalt(II) Precatalysts Adorned with a Fluoro-substituent

Unsymmetrical 2-(1-(2,4-dibenzhydryl-6-fluorophenylimino)ethyl)-6-(1-alkylphenyl-imino)ethyl)pyridine compounds (Ar = 2,6-Me₂C₆H₃ in L1; 2,6-Et₂C₆H₃ in L2; 2,6- ⁱ Pr₂C₆H₃ in L3; 2,4,6-Me₃C₆H₂ in L4; 2,6-Et₂-4-Me-C₆H₂ in L5) were prepared and characterized. The treatment of CoCl₂ with the compounds L1-L5 afforded the corresponding cobalt complexes Co1-Co5 in excellent yields. The molecular structures of Co3 and Co4 were determined by single-crystal X-ray diffraction, revealing the distorted-square-pyramidal geometry with three nitrogen atoms and two chlorine atoms around the cobalt center. Compared with previous bis(imino)pyridylcobalt analogues, all of the cobalt precatalysts displayed exceptionally higher activities toward ethylene polymerization with 1.32 × 10⁷ g (PE) mol^-1 (Co) h^-1 at 60 °C in the presence of a co-catalyst MAO or MMAO. These cobalt catalysts produced highly linear polyethylene (PE) waxes with vinyl end groups and low molecular weight (M _w up to 8.23 kg mol^-1) along with a relatively lower melting point (all-round T _ms < 128 °C). The narrow dispersity of resultant polyethylenes indicated the single-site active species of the catalytic system.

Doubly fused N,N,N-iron ethylene polymerization catalysts appended with fluoride substituents; probing catalytic performance via a combined experimental and MLR study

In agreement with the MLR analysis, the fluorinated iron precatalyst, R¹ = F, R² = R³ = CH(p-FPh)₂, proved the most active at 70 °C generating strictly linear polyethylene waxes.

Unifying Molecular Weights of Highly Linear Polyethylene Waxes through Unsymmetrical 2,4-Bis(imino)pyridylchromium Chlorides

By dealing CrCl3∙3THF with the corresponding ligands (L1-L5), an array of fluoro-substituted chromium (III) chlorides (Cr1-Cr5) bearing 2-[1-(2,4-dibenzhydryl-6-fluoro- phenylimino)ethyl]-6-[1-(arylimino)ethyl]pyridine (aryl = 2,6-Me2Ph Cr1, 2,6-Et2Ph Cr2, 2,6-iPr2Ph Cr3, 2,4,6-Me3Ph Cr4, 2,6-Et2-4-MePh Cr5) was synthesized in good yield and validated via Fourier Transform Infrared (FT-IR) spectroscopy and elemental analysis. Besides the routine characterizations, the single-crystal X-ray diffraction study revealed the solid-state structures of complexes Cr2 and Cr4 as the distorted-octahedral geometry around the chromium center. Activated by either methylaluminoxane (MAO) or modified methylaluminoxane (MMAO), all the chromium catalysts exhibited high activities toward ethylene polymerization with the MMAO-promoted polymerizations far more productive than with MAO (20.14 × 106 g (PE) mol-1 (Cr) h-1 vs. 10.03 × 106 g (PE) mol-1 (Cr) h-1). In both cases, the resultant polyethylenes were found as highly linear polyethylene waxes with low molecular weights around 1-2 kg mol-1 and narrow molecular weight distribution (MWD range: 1.68-2.25). In general, both the catalytic performance of the ortho-fluorinated chromium complexes and polymer properties have been the subject of a detailed investigation and proved to be highly dependent on the polymerization reaction parameters (including cocatalyst type and amount, reaction temperature, ethylene pressure and run time).

Achieving polydispersive HDPE by N,N,N-Co precatalysts appended with N-2,4-bis(di(4-methoxyphenyl)methyl)-6-methylphenyl

A family of unsymmetrical 2-(2,4-bis(di(4-methoxyphenyl)methyl)-6-MeC₆H₂N)-6-(1-(arylimino)ethyl)pyridine-cobalt dichloride complexes has been synthesized and characterized by NMR spectroscopy, FT-IR spectroscopy and elemental analysis as well as single crystal X-ray diffraction for Co2 and Co4. Activated with either MAO or MMAO, all the cobalt precatalysts displayed high activities toward ethylene polymerization and produced highly linear polyethylenes with high molecular weights as well as wide polydispersities; for example, the performance using Co1/MAO at 50 °C reached 9.17 × 10⁶ g PE (mol of Co)⁻¹ h⁻¹ with the production polyethylene of molecular weight as high as M_w = 3.14 × 10⁵ g mol⁻¹, T_m = 134.3 °C besides its wide polydispersity of M_w/M_n of 54.6. Besides the terminal vinyl group of the resultant polyethylenes, it is rare for a late-transition metal catalyst to achieve highly linear polyethylenes with not only wide polydispersity but also high molecular weights, being similar to high-density polyethylenes produced using Phillips catalyst.

Introducing a practical application of N,N,N-Co precatalysts for highly linear polyethylenes with wide polydispersity and high molecular weights, targeting HDPE using Phillips catalyst.

6-Arylimino-2-(2-(1-phenylethyl)naphthalen-1-yl)-iminopyridylmetal (Fe and Co) Complexes as Highly Active Precatalysts for Ethylene Polymerization: Influence of Metal and/or Substituents on the Active, Thermostable Performance of Their Complexes and Resultant Polyethylenes

A series of 6-arylimino-2-(2-(1-phenylethyl)naphthalen-1-yl)iminopyridines and their iron(II) and cobalt(II) complexes (Fe1–Fe5, Co1–Co5) were synthesized and routinely characterized as were Co3 and Co5 complexes, studied by single crystal X-ray crystallography, which individually displayed a distorted square pyramidal or trigonal bipyramid around a cobalt center. Upon treatment with either methyluminoxane (MAO) or modified methyluminoxane (MMAO), all complexes displayed high activities regarding ethylene polymerization even at an elevated temperature, enhancing the thermostability of the active species. In general, iron precatalysts showed higher activities than their cobalt analogs; for example, 10.9 × 10⁶ g(PE) mol⁻¹ (Co) h⁻¹ by Co4 and 17.0 × 10⁶ g(PE) mol⁻¹ (Fe) h⁻¹ by Fe4. Bulkier substituents are favored for increasing the molecular weights of the resultant polyethylenes, such as 25.6 kg mol⁻¹ obtained by Co3 and 297 kg mol⁻¹ obtained by Fe3. A narrow polydispersity of polyethylenes was observed by iron precatalysts activated by MMAO, indicating a single-site active species formed.

Adjusting Ortho-Cycloalkyl Ring Size in a Cycloheptyl-Fused N,N,N-Iron Catalyst as Means to Control Catalytic Activity and Polyethylene Properties

Five examples of bis(arylimino)tetrahydrocyclohepta[b]pyridine dichloroiron(II) complex, [2-{(Ar)N=CMe}-9-{N(Ar)}C10H10N]FeCl2 (Ar = 2-(C5H9)-4,6-(CHPh2)2C6H2Fe1, 2-(C6H11)-4,6-(CHPh2)2C6H2Fe2, 2-(C8H15)-4,6-(CHPh2)2C6H2Fe3, 2-(C12H23)-4,6-(CHPh2)2C6H2Fe4, and 2,6-(C5H9)2-4-(CHPh2)C6H2Fe5), incorporating ortho-pairings based on either benzhydryl/cycloalkyl (ring sizes ranging from 5 to 12) or cyclopentyl/cyclopentyl groups, have been prepared in reasonable yield by employing a simple one-pot template strategy. Each complex was characterized by FT-IR spectroscopy, elemental analysis, and for Fe3 and Fe5 by single crystal X-ray diffraction; pseudo-square pyramidal geometries are a feature of their coordination spheres. On treatment of Fe1–Fe5 with modified methylaluminoxane (MMAO) or methylaluminoxane (MAO), a range in catalytic activities for ethylene polymerization were observed with benzhydryl/cyclopentyl-containing Fe1/MMAO achieving the maximum level of 15.3 × 106 g PE mol−1 (Fe) h−1 at an operating temperature of 70 °C. As a key trend, the activity was found to drop as the ortho-cycloalkyl ring size increased: Fe1C5H9/CHPh2~Fe5C5H9/C5H9 > Fe2C6H11/CHPh2 > Fe3C8H15/CHPh2 > Fe4C12H23/CHPh2. Furthermore, strictly linear polyethylenes (Tm > 126 °C) were formed with molecular weights again dependent on the ortho-cycloalkyl ring size (up to 55.6 kg mol−1 for Fe1/MAO); narrow dispersities were a characteristic of all the polymers (Mw/Mn range: 2.3–4.7), highlighting the well-controlled nature of these polymerizations.

Bis-cycloheptyl-fused bis(imino)pyridine-cobalt catalysts for PE wax formation: positive effects of fluoride substitution on catalytic performance and thermal stability

The α,α'-bis(imino)-2,3:5,6-bis(pentamethylene)pyridyl-cobalt(ii) chlorides, [2,3:5,6-{C4H8C(N(2-R1-4-R3-6-R2C6H2))}2C5HN] CoCl2 (R1 = Me, R2 = R3 = CH(p-FPh)2Co1; R1 = Et, R2 = R3 = CH(p-FPh)2Co2; R1 = i-Pr, R2 = R3 = CH(p-FPh)2Co3; R1 = Cl, R2 = R3 = CH(p-FPh)2Co4; R1 = F, R2 = R3 = CH(p-FPh)2Co5; R1 = F, R2 = R3 = CHPh2Co5'', R1 = R2 = Me, R3 = CH(p-FPh)2Co6; R1 = R3 = Me, R2 = CH(p-FPh)2Co7), have been synthesized by a one-pot template reaction of α,α'-dioxo-2,3:5,6-bis(pentamethylene)pyridine, cobalt(ii) chloride and the respective aniline in n-butanol. By contrast, the mixed cobalt(ii) chloride/acetate complex, [2,3:5,6-{C4H8C(N(2-F-4,6-(CH(p-FPh)2)2C6H2))}2C5HN]CoCl(OAc) (Co5'), was isolated when the corresponding template reaction was carried out in acetic acid. Structural characterization of Co4, Co5 and Co5'' revealed distorted square pyramidal geometries while six-coordinate Co5', incorporating a chelating acetate ligand, exhibited a distorted octahedral geometry. On activation with either MAO or MMAO, 2-fluoride-4,6-bis{di(p-fluorophenyl)methyl}-substituted Co5 showed maximum catalytic activity for ethylene polymerization at a high operating temperature of 60 °C (up to 2.1 × 107 g (PE) mol-1 (Co) h-1), producing highly linear (Tms > 121 °C), low molecular weight polyethylene waxes (Mw range: 1.5-5.0 kg mol-1) with narrow dispersity (Mw/Mn range: 1.7-2.9). End-group analysis of the waxes reveals β-H elimination as the dominant chain transfer process.

High molecular weight polyethylenes of narrow dispersity promoted using bis(arylimino)cyclohepta[b]pyridine-cobalt catalysts ortho-substituted with benzhydryl & cycloalkyl groups

A one-pot template strategy has been utilized to synthesize sterically enhanced bis(imino)cyclohepta[b]pyridine-cobalt(ii) chlorides, [2-{(Ar)N[double bond, length as m-dash]CMe}-9-{N(Ar)}C10H10N]CoCl2 (Ar = 2-(C5H9)-4,6-(CHPh2)2C6H2Co1, 2-(C6H11)-4,6-(CHPh2)2C6H2Co2, 2-(C8H15)-4,6-(CHPh2)2C6H2Co3, 2-(C12H23)-4,6-(CHPh2)2C6H2Co4, 2,6-(C5H9)2-4-(CHPh2)C6H2Co5). All five complexes have been characterized by a combination of FT-IR spectroscopy, elemental analysis and single crystal X-ray diffraction. The molecular structures of Co1, Co3 and Co5 highlight the substantial steric hindrance imparted by the 2-cycloalkyl-6-benzhydryl or 2,6-dicyclopentyl ortho-substitution pattern; distorted square pyramidal geometries are exhibited in each case. On activation with methylaluminoxane (MAO) or modified methylaluminoxane (MMAO), all the complexes (apart from Co4/MAO) were active ethylene polymerization catalysts (up to 3.70 × 106 g PE per mol (Co) per h for Co5/MMAO), operating effectively at temperatures between 50 °C and 60 °C, producing polyethylenes with high molecular weights (up to 589.5 kg mol-1 for Co3/MAO). Furthermore, all polymers were highly linear (Tm > 130 °C) with narrow dispersities (Mw/Mn range: 2.0-3.0). The coexistence of two chain termination pathways, β-H elimination and transfer to aluminum, has been demonstrated using 13C/1H NMR spectroscopy.

4,4'-Difluorobenzhydryl-modified bis(imino)-pyridyliron(ii) chlorides as thermally stable precatalysts for strictly linear polyethylenes with narrow dispersities

The 4,4'-difluorobenzhydryl-modified bis(imino)pyridylferrous chlorides, [2-{CMeN(2,6-(4-FC6H4)2CH2-4-t-BuC6H2)}-6-(CMeNAr)C5H3N] FeCl2 (Ar = 2,6-Me2C6H3Fe1, 2,6-Et2C6H3Fe2, 2,6-i-Pr2C6H3Fe3, 2,4,6-Me3C6H2Fe4, 2,6-Et-4-MeC6H2Fe5 and 2,6-(4-FC6H4)2CH2-4-t-BuC6H2Fe6), were synthesized in good yields. All iron complexes were characterized by 1H/19F NMR and elemental analysis, and the molecular structures of representative complexes Fe1 and Fe6 were determined by single crystal X-ray diffraction, which revealed a slightly distorted square pyramid around the iron center. Activated with either MAO or MMAO, Fe1-Fe5 exhibited very high activities (up to 17.2 × 106 g (PE) mol-1 (Fe) h-1 for Fe1/MMAO) toward ethylene polymerization, producing highly linear polyethylenes with narrow dispersities as required by industry and value added PEs. Importantly, the Fe1/MAO maintained an activity of 9.5 × 106 g (PE) mol-1 (Fe) h-1 at 100 °C of operating temperature, making the catalytic system suitable for practical application. Simulation quantitatively revealed the mechanism of the enhanced catalytic performance from the electronic and steric point of view.

Probing the effect of ortho-cycloalkyl ring size on activity and thermostability in cycloheptyl-fused N,N,N-iron ethylene polymerization catalysts

The depicted iron(ii) precatalysts displayed exceptionally high activities for ethylene polymerization at temperatures of up 100 °C producing linear polyethylene with a wide range of molecular weights.

Steric and electronic modulation of iron catalysts as a route to remarkably high molecular weight linear polyethylenes

The depicted N,N,N-iron(ii) chloride precatalysts, upon activation with either MAO or MMAO, not only display excellent thermal stability but are also capable of generating exceptionally high molecular weight linear polyethylenes.