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Su YY, Pan DW, Deng CF, Yang SH, Faraj Y, Xie R, Ju XJ, Liu Z, Wang W, Chu LY. Facile and Scalable Rotation-Based Microfluidics for Controllable Production of Emulsions, Microparticles, and Microfibers. Ind Eng Chem Res 2023. [DOI: 10.1021/acs.iecr.2c03622] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/08/2023]
Affiliation(s)
- Yao-Yao Su
- School of Chemical Engineering, Sichuan University, Chengdu, Sichuan 610065, China
| | - Da-Wei Pan
- School of Chemical Engineering, Sichuan University, Chengdu, Sichuan 610065, China
- State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu, Sichuan 610065, China
| | - Chuan-Fu Deng
- School of Chemical Engineering, Sichuan University, Chengdu, Sichuan 610065, China
| | - Shi-Hao Yang
- School of Chemical Engineering, Sichuan University, Chengdu, Sichuan 610065, China
| | - Yousef Faraj
- Department of Chemical Engineering, University of Chester, Chester CH1 4BJ, United Kingdom
| | - Rui Xie
- School of Chemical Engineering, Sichuan University, Chengdu, Sichuan 610065, China
- State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu, Sichuan 610065, China
| | - Xiao-Jie Ju
- School of Chemical Engineering, Sichuan University, Chengdu, Sichuan 610065, China
- State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu, Sichuan 610065, China
| | - Zhuang Liu
- School of Chemical Engineering, Sichuan University, Chengdu, Sichuan 610065, China
- State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu, Sichuan 610065, China
| | - Wei Wang
- School of Chemical Engineering, Sichuan University, Chengdu, Sichuan 610065, China
- State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu, Sichuan 610065, China
| | - Liang-Yin Chu
- School of Chemical Engineering, Sichuan University, Chengdu, Sichuan 610065, China
- State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu, Sichuan 610065, China
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Abrishamkar A, Nilghaz A, Saadatmand M, Naeimirad M, deMello AJ. Microfluidic-assisted fiber production: Potentials, limitations, and prospects. BIOMICROFLUIDICS 2022; 16:061504. [PMID: 36406340 PMCID: PMC9674390 DOI: 10.1063/5.0129108] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/03/2022] [Revised: 11/21/2022] [Accepted: 11/02/2022] [Indexed: 05/24/2023]
Abstract
Besides the conventional fiber production methods, microfluidics has emerged as a promising approach for the engineered spinning of fibrous materials and offers excellent potential for fiber manufacturing in a controlled and straightforward manner. This method facilitates low-speed prototype synthesis of fibers for diverse applications while providing superior control over reaction conditions, efficient use of precursor solutions, reagent mixing, and process parameters. This article reviews recent advances in microfluidic technology for the fabrication of fibrous materials with different morphologies and a variety of properties aimed at various applications. First, the basic principles, as well as the latest developments and achievements of microfluidic-based techniques for fiber production, are introduced. Specifically, microfluidic platforms made of glass, polymers, and/or metals, including but not limited to microfluidic chips, capillary-based devices, and three-dimensional printed devices are summarized. Then, fiber production from various materials, such as alginate, gelatin, silk, collagen, and chitosan, using different microfluidic platforms with a broad range of cross-linking agents and mechanisms is described. Therefore, microfluidic spun fibers with diverse diameters ranging from submicrometer scales to hundreds of micrometers and structures, such as cylindrical, hollow, grooved, flat, core-shell, heterogeneous, helical, and peapod-like morphologies, with tunable sizes and mechanical properties are discussed in detail. Subsequently, the practical applications of microfluidic spun fibers are highlighted in sensors for biomedical or optical purposes, scaffolds for culture or encapsulation of cells in tissue engineering, and drug delivery. Finally, different limitations and challenges of the current microfluidic technologies, as well as the future perspectives and concluding remarks, are presented.
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Affiliation(s)
| | - Azadeh Nilghaz
- Institute for Frontier Materials, Deakin University, Waurn Ponds, Victoria 3216, Australia
| | - Maryam Saadatmand
- Department of Chemical and Petroleum Engineering, Sharif University of Technology, 11155-9465 Tehran, Iran
| | - Mohammadreza Naeimirad
- Department of Materials and Textile Engineering, Faculty of Engineering, Razi University, 67144-14971 Kermanshah, Iran
| | - Andrew J. deMello
- Department of Chemistry and Applied Biosciences, Institute for Chemical and Bioengineering, ETH Zurich, Vladimir-Prelog-Weg1, 8049 Zurich, Switzerland
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Zhou C, Zhu P, Tian Y, Shi R, Wang L. Progress in all-aqueous droplets generation with microfluidics: Mechanisms of formation and stability improvements. BIOPHYSICS REVIEWS 2022; 3:021301. [PMID: 38505416 PMCID: PMC10914135 DOI: 10.1063/5.0054201] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/29/2021] [Accepted: 01/27/2022] [Indexed: 03/21/2024]
Abstract
All-aqueous systems have attracted intensive attention as a promising platform for applications in cell separation, protein partitioning, and DNA extraction, due to their selective separation capability, rapid mass transfer, and good biocompatibility. Reliable generation of all-aqueous droplets with accurate control over their size and size distribution is vital to meet the increasingly growing demands in emulsion-based applications. However, the ultra-low interfacial tension and large effective interfacial thickness of the water-water interface pose challenges for the generation and stabilization of uniform all-aqueous droplets, respectively. Microfluidics technology has emerged as a versatile platform for the precision generation of all-aqueous droplets with improved stability. This review aims to systematize the controllable generation of all-aqueous droplets and summarize various strategies to improve their stability with microfluidics. We first provide a comprehensive review on the recent progress of all-aqueous droplets generation with microfluidics by detailing the properties of all-aqueous systems, mechanisms of droplet formation, active and passive methods for droplet generation, and the property of droplets. We then review the various strategies used to improve the stability of all-aqueous droplets and discuss the fabrication of biomaterials using all-aqueous droplets as liquid templates. We envision that this review will benefit the future development of all-aqueous droplet generation and its applications in developing biomaterials, which will be useful for researchers working in the field of all-aqueous systems and those who are new and interested in the field.
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Affiliation(s)
| | - Pingan Zhu
- Department of Mechanical Engineering, City University of Hong Kong, Hong Kong, China
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Zhu P, Wang L. Microfluidics-Enabled Soft Manufacture of Materials with Tailorable Wettability. Chem Rev 2021; 122:7010-7060. [PMID: 34918913 DOI: 10.1021/acs.chemrev.1c00530] [Citation(s) in RCA: 21] [Impact Index Per Article: 7.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/29/2022]
Abstract
Microfluidics and wettability are interrelated and mutually reinforcing fields, experiencing synergistic growth. Surface wettability is paramount in regulating microfluidic flows for processing and manipulating fluids at the microscale. Microfluidics, in turn, has emerged as a versatile platform for tailoring the wettability of materials. We present a critical review on the microfluidics-enabled soft manufacture (MESM) of materials with well-controlled wettability and their multidisciplinary applications. Microfluidics provides a variety of liquid templates for engineering materials with exquisite composition and morphology, laying the foundation for precisely controlling the wettability. Depending on the degree of ordering, liquid templates are divided into individual droplets, one-dimensional (1D) arrays, and two-dimensional (2D) or three-dimensional (3D) assemblies for the modular fabrication of microparticles, microfibers, and monolithic porous materials, respectively. Future exploration of MESM will enrich the diversity of chemical composition and physical structure for wettability control and thus markedly broaden the application horizons across engineering, physics, chemistry, biology, and medicine. This review aims to systematize this emerging yet robust technology, with the hope of aiding the realization of its full potential.
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Affiliation(s)
- Pingan Zhu
- Department of Mechanical Engineering, City University of Hong Kong, Hong Kong, China
| | - Liqiu Wang
- Department of Mechanical Engineering, The University of Hong Kong, Hong Kong, China
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Shi R, Tian Y, Wang L. Bioinspired Fibers with Controlled Wettability: From Spinning to Application. ACS NANO 2021; 15:7907-7930. [PMID: 33909405 DOI: 10.1021/acsnano.0c08898] [Citation(s) in RCA: 23] [Impact Index Per Article: 7.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/06/2023]
Abstract
Our knowledge on spider silks shows the importance of joining heterogeneous structures and surface chemical compositions in preparing fibers, fibrous surfaces, and 3D materials with a controllable wettability. We start our review with spider silk and proceed to the historical development of nature-inspired spinning processes, their products, and their advantages and disadvantages. Relevant wetting states are then summarized in fiber-based systems. Recent applications are reviewed, including one-dimensional spindle-knotted fibers for highly efficient fog harvesting, long-distance transport, and stimulus-responsive wettability and two-dimensional spindle-knotted fibrous systems for water collection, functional surfaces, and filtration. Finally, we offer some perspective on future research trends regarding biomimetic fibers for wetting-controlled engineering.
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Affiliation(s)
- Rui Shi
- Department of Mechanical Engineering, The University of Hong Kong, Hong Kong 999077, China
- HKU-Zhejiang Institute of Research and Innovation (HKU-ZIRI), Hangzhou 311300, Zhejiang, China
| | - Ye Tian
- Department of Mechanical Engineering, The University of Hong Kong, Hong Kong 999077, China
- HKU-Zhejiang Institute of Research and Innovation (HKU-ZIRI), Hangzhou 311300, Zhejiang, China
- College of Medicine and Biological Information Engineering, Northeastern University, Shenyang 110169, China
| | - Liqiu Wang
- Department of Mechanical Engineering, The University of Hong Kong, Hong Kong 999077, China
- HKU-Zhejiang Institute of Research and Innovation (HKU-ZIRI), Hangzhou 311300, Zhejiang, China
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