Chemically Robust Antifog Nanocoating through Multilayer Deposition of Silica Composite Nanofilms

Double cross-linked transparent superhydrophilic coating capable of anti-fogging even after abrasion and boiling

The commercial application of surfaces with superhydrophilic (SHPL) properties is well known as an efficient strategy to address problems such as anti-fogging, anti-frosting, and anti-biological contamination. However, current SHPL coatings are limited by their poor water and abrasion resistances. Thus, herein, to solve these problems active glass was employed as a substrate, and a stable and transparent SHPL solution was prepared via the spraying process. Aqueous polyacrylic resin (PAA), SiO2 nanoparticles (NPs), tetraethyl orthosilicate (TEOS), and sodium allyl sulfonate (SDS) were utilized as the four main components of the PAA-TEOS-SiO2 coating. The durability properties including anti-abrasion, resistance to water, and contact component loss were investigated via the Taber abrasion test, boiling water immersion test, and anti-fogging test, respectively. Furthermore, the structure, composition, and wettability of the coating before and after the friction and water immersion tests were compared via water contact angle (WCA) measurements. Furthermore, the effect of the type of resin on the properties of the coating was investigated. The surface morphology of the blended water-based polyacrylic acid (PAA) resin was uniform and flat and its adhesion to the substrate was the highest (4.21 MPa). Considering the durability and optical properties of the coating, the optimal blend was 3 wt% PAA resin, which exhibited a transmittance of 90%. When the content of TEOS, which enhanced the crosslinking in the coating, was increased to 2 wt%, the results showed that the SHPL coating maintained good anti-friction, boiling resistance, and anti-fogging properties under the conditions of 300 cycle Taber friction with 250 g load and soaking in hot water at 100 °C for 1 h. In particular, the excellent durability of strong acid and alkali resistance, heat resistance, and long-term aging resistance will facilitate the commercial viability and expand the application of SHPL coating in various research fields.

Particle Size and Rheology of Silica Particle Networks at the Air-Water Interface

Silica nanoparticles find utility in different roles within the commercial domain. They are either employed in bulk within pharmaceutical formulations or at interfaces in anti-coalescing agents. Thus, studying the particle attributes contributing to the characteristics of silica particle-laden interfaces is of interest. The present work highlights the impact of particle size (i.e., 250 nm vs. 1000 nm) on the rheological properties of interfacial networks formed by hydrophobically modified silica nanoparticles at the air-water interface. The particle surface properties were examined using mobility measurements, Langmuir trough studies, and interfacial rheology techniques. Optical microscopy imaging along with Langmuir trough studies revealed the microstructure associated with various surface pressures and corresponding surface coverages (ϕ). The 1000 nm silica particle networks gave rise to a higher surface pressure at the same coverage compared to 250 nm particles on account of the stronger attractive capillary interactions. Interfacial rheological characterization revealed that networks with 1000 nm particles possess higher surface modulus and yield stress in comparison to the network obtained with 250 nm particles at the same surface pressure. These findings highlight the effect of particle size on the rheological characteristics of particle-laden interfaces, which is of importance in determining the stability and flow response of formulations comprising particle-stabilized emulsions and foams.

Recent advances in prevailing antifogging surfaces: structures, materials, durability, and beyond

In past decades, antifogging surfaces have drawn more and more attention owing to their promising and wide applications such as in aerospace, traffic transportation, optical devices, the food industry, and medical and other fields. Therefore, the potential hazards caused by fogging need to be solved urgently. At present, the up-and-coming antifogging surfaces have been developing swiftly, and can effectively achieve antifogging effects primarily by preventing fog formation and rapid defogging. This review analyzes and summarizes current progress in antifogging surfaces. Firstly, some bionic and typical antifogging structures are described in detail. Then, the antifogging materials explored thus far, mainly focusing on substrates and coatings, are extensively introduced. After that, the solutions for improving the durability of antifogging surfaces are explicitly classified in four aspects. Finally, the remaining big challenges and future development trends of the ascendant antifogging surfaces are also presented.

Transparent Composite Films Showing Durable Antifogging and Repeatable Self-Healing Properties Based on an Integral Blend Method

Antifogging coatings for infrastructures and transparent objects have attracted much attention lately from the perspective of safety and visibility. We have developed a one-pot process to fabricate transparent composite films showing long-lasting antifogging and fast repeatable self-healing properties based on an integral blend (IB) method. This method does not require any specific pretreatments of inorganic fillers/particles. Thus, the precursor solutions could be prepared in a single step by simply mixing raw materials, e.g., poly(vinylpyrrolidone) (PVP) having different molecular weights (MWs: 55, 360, and 1300 k), nano-clay particles (NCPs), and amino-terminated organosilane (AOS). In this study, to control the degree of cross-linking between the PVP matrices and NCPs, addition of AOS as a cross-linker to the PVP matrices (weight percentage of AOS to the PVP matrices, α = 0.01-300%) was carefully controlled. Transparency and self-healing abilities/kinetics of the resulting samples were found to be strongly influenced by both the MWs of PVP and α values. Samples spin-coated with the lowest M_W of PVP (55 k) and α values of 0.01-1% gave highly transparent and durable antifogging performance. For example, no fogging was observed for 7 days under >80% relative humidity, and scratches about 30 μm in width could be completely self-healed within a few hours. However, samples with α > 10% gave opaque/grayish films that did not show any self-healing abilities because of an increase in cross-linking of the matrices. The optimized precursor solution was also deposited directly onto the glass slides covered with a transparent porous silica nano-framework (SNF) by a spray-coating method. Due to the formation of the hard and superhydrophilic/hygroscopic SNF with a large surface area, durability of antifogging and self-healing properties of the composite films were moderately improved, compared to those on the flat glass slides.

Coordination-Driven Surface Zwitteration for Antibacterial and Antifog Applications

The enhancement of surface wettability by hydrophilic polymer coatings has been of great interest because it has been used to address several technical challenges such as biofouling and surface fogging. Among the hydrophilic polymers, zwitterionic polymers have been extensively utilized to coat solid surfaces due to their excellent capability to bind water molecules, thereby forming dense hydration layers on the solid surfaces. For these zwitterionic polymers to function appropriately on the solid surfaces, techniques for fixing polymers onto the solid surface with high efficiency are required. Herein, we report a new approach to graft zwitterionic polymers onto solid substrates. The approach is based on the mussel-inspired surface chemistry and metal coordination. It consists of polydopamine coating and the coordination-driven grafting of the zwitterionic polymers. Polydopamine coating enables the versatile surface immobilization of catechols. Zwitterionic polymers are then easily fixed onto the catechol-immobilized surface by metal-mediated crosslinking reactions. Using this approach, nanometer-thick zwitterionic polymer layers that are highly resistant to bacterial adhesion and fog generation could be successfully fabricated on solid substrates in a substrate-independent manner.

Omnidirectional / Unidirectional Antireflection-Switchable Structures Inspired by Dragonfly Wings

Randomly arranged irregular inclined conical structure-covered dragonfly wings, distinguished from periodic conical structure-covered cicada wings, are with high optical transparency for wide viewing angles. Bioinspired by the antireflective structures, we develop a colloidal lithography approach for engineering randomly arranged irregular conical structures with shape memory polymer-based tips. The structures establish a gradual refractive index transition to suppresses optical reflection in the visible spectrum. By manipulating the configuration of structure tips through applying common solvent stimulations or contact pressures under ambient conditions, the resulting unidirectional antireflection and omnidirectional antireflection performances are able to be instantaneously and reversibly switched. The dependences of structure shape, structure inclination, structure arrangement, and structure composition on the switchable antireflection capability are also systematically investigated in this study.

Resveratrol-β-Lactoglobulin Composite Nanocoating by Layer-by-Layer Assembly with Fe(III)-Tannic Acid Complex

Resveratrol (3,4',5-trihydroxystilbene) is beneficial to human health due to its diverse biological activities including its anti-inflammatory and anti-oxidative effects as confirmed by pharmacokinetic tests. Despite these clinical merits, resveratrol's limited hydrosolubility and chemical vulnerability remain challenging with regard to developing a controlled delivery system with enhanced bioavailability. In this work, we report a resveratrol-β-lactoglobulin (R-BLG) composite nanocoating through a layer-by-layer assembly with Fe(III)-tannic acid nanofilms. The R-BLG composite nanocoating can be formed in planar and particulate substrates, showing excellent film stability under a broad range of pH values and against enzymatic digestion during a weeklong incubation. We envision that the proteinaceous nanocoating herein could be combined with existing pharmaceutical carrier materials (e. g., microcapsules and nanoparticles) to realize advanced drug delivery systems with an expanded repertoire of hydrophobic drugs.

Bioinspired adhesive coatings from polyethylenimine and tannic acid complexes exhibiting antifogging, self-cleaning, and antibacterial capabilities

In this work, we develop a simple yet robust method to fabricate a bioinspired adhesive coating based on polyethyleneimine (PEI) and tannic acid (TA) complexes, exhibiting excellent antifogging, self-cleaning, and antibacterial properties. The polyethyleneimine-tannic acid (PEI-TA) complexes coating combined with the bioinspired adhesive property from TA can be effectively and stably coated onto various substrates through a one-step deposition process, and the hydrophilicity of the coated substrates can be significantly enhanced with their water contact angle less than 10°. The bioinspired adhesive coating endows the coated substrates with outstanding antifogging and self-cleaning performance. Moreover, it is found that the PEI-TA coated safety goggles display excellent durability and antifogging capability compared to the commercial antifogging safety goggles and commercial antifogging agents coated safety goggles under 65 ℃ vapor condition for 2 h. Furthermore, the PEI-TA coatings show superior antibacterial activities for Gram-negative Escherichiak coli and Gram-positive Staphylococcus aureus. The antifogging, self-cleaning, and antibacterial coating provides widely potential application prospects in optical and medical devices.

Highly Transparent, Robust Hydrophobic, and Amphiphilic Organic-Inorganic Hybrid Coatings for Antifogging and Antibacterial Applications

The control of surface wettability through a combination of surface roughness, chemical composition, and structural modification has attracted significant attention for antifogging and antibacterial applications. Herein, a two-step spin-coating method for amphiphilic organic-inorganic hybrid materials with incorporated transition metal ions is presented. The coating solution was prepared via photochemical thiol-ene click reaction between the mercapto functional group in trimethylolpropane tris(3-mercaptopropionate) and the vinyl functionalized silica precursor 3-(trimethoxysilyl)propyl methacrylate. In the first step of coating, a glass substrate was coated using a solution of metal nitrate hydrates and subsequently showed hydrophobic properties. As the second step, the spin-coated glass substrate was further coated with silica nanoparticles (SiO₂ NPs) and polycaprolactone triol (PCT) suspension, where the contents of SiO₂ NPs were fixed at 0.1 wt %, unless otherwise noted. The coated substrate exhibited hydrophilic properties. For comparison, the coating was also formulated with the SiO₂ NPs/PCT suspension without SiO₂ NPs and with 0.5 wt % SiO₂ NPs as well as by adjusting different coating layer thicknesses. The surface morphology and chemical compositions of the obtained coating materials were analyzed by field emission scanning electron microscopy with energy-dispersive X-ray spectroscopy and X-ray photoelectron spectroscopy. The transparency and static contact angle of coated samples were measured by UV-visible spectrophotometry and drop shape analysis, respectively. It was concluded that our novel hybrid coating materials exhibited excellent antibacterial and antifogging properties with extremely high scratch resistance and transparency.