Robust Bifunctional Compressed Carbon Foam for Highly Effective Oil/Water Emulsion Separation

Efficient solar-driven crude oil cleanup via graphene/cellulose aerogel with radial and centrosymmetric design

Frequent oil spills pose significant threats to ecosystems; therefore, strict requirements are needed for prompt remediation and reclamation of spilled oil. Influenced by the structure of coniferous trees and their water transport, this experiment used cellulose nanofiber (CNF), polyvinyl alcohol (PVA), and methyltrimethoxysilane (MTMS) to prepare radially centrosymmetric aerogels. By utilizing the in-situ polycondensation reaction of MTMS, CNF, and PVA were connected, and the hydrophobicity and mechanical properties of the aerogel were greatly enhanced. Furthermore, the introduction of graphene oxide (GO), enshrouded within the cross-linked network, engenders heightened photo-thermal effects. The resultant composite aerogel exhibits expeditious oil absorption under solar irradiation and radial layered channel architecture, significantly curtailing the crude oil absorption timeframe (achieving a maximum absorption capacity of 51.7 g/g). Moreover, it demonstrates superior performance in rapidly and repeatedly adsorbing highly viscous crude oil, surpassing existing literature. Notably, continuous absorption of high-viscosity crude oil is achieved by integrating the composite aerogel with a peristaltic pump. This study offers a novel approach to the absorption and retrieval of high-viscosity crude oil, broadening the potential application horizons of CNF-based aerogels within environmental remediation.

Hollow carbon spheres derived from self-assembled chitosan/poly(γ-glutamic acid) nanoparticles for oil-in-water emulsion separation

With the rapid science and technology advancement, the oil-water separation in oily wastewater has become an urgent problem, especially the emulsified oil-water mixtures. Hollow carbon spheres (HCSs) have tremendous potential in separating oil-water emulsions due to their rich porous channels and high surface-to-volume ratio. In this work, as-prepared chitosan/poly(γ-glutamic acid) nanoparticles crosslinked by Ni2+ (Ni2+/CS/γ-PGA NPs) were used as carbon precursor to fabricate HCSs. This strategy separated the formation process of the biomolecular microspheres and the carbonization process. Especially, the Ni2+/CS/γ-PGA NPs were fabricated from the self-assembly of chitosan and γ-PGA in aqueous solution and the crosslinking of Ni2+ via the electrostatic interactions, facilitating the formation of biomolecular microspheres and making the usable of biomolecule-based carbon precursors diversity. After lyophilization, Ni2+/CS/γ-PGA NPs powder was obtained, which was then carbonized in a tube furnace under N2 atmosphere. During the carbonization process, the nickel species aggregated together to form the core of nickel@carbon nanoparticles, and carbon formed the shell. At last, nickel nanoparticles were removed from the carbon framework by hydrochloric acid, obtaining HCSs with super-hydrophobicity and lipophilicity. The as-prepared HCSs exhibited excellent separation performance in oil-in-water emulsions.

An approach to enhance carbon/polymer interface compatibility for lithium-ion supercapacitors

Developing high-efficiency and easy machining components, as well as high-performance energy storage components, is a pressing issue on the road to economic and social progress. Optimizing the interface compatibility between composites and promoting the efficient utilization of the electrochemical active sites are crucial factors in improving the electrochemical performance of composite electrode materials. To address this challenge, a carbon-based flexible lithium-ion supercapacitor positive material (Polyaniline @ Carbon Foam-Supercritical carbon dioxide (P@C-SC)) is synthesized using commercial melamine foam and aniline monomer. The synthesis process utilizes supercritical fluid technology, effectively solving the interface compatibility problem between the composite materials. Consequently, the electrochemical performance of the composite electrode materials is significantly improved. The supercapacitive properties of this material are investigated in 1 mol/L sulfuric acid (H2SO4) and lithium sulfate (Li2SO4) electrolytes using a three-electrode system. In H2SO4 electrolyte, the material exhibits a working voltage of up to 2.2 V and a specific capacitance of 898F/g (at 1 A/g), resulting in a maximum energy density of 50.8 Wh kg-1. Furthermore, this electrode demonstrates superior lithium storage performance, with a specific capacity of approximately 900 mAh/g (at 1 A/g) and a retention of about 400 mAh/g after 200 cycles, along with a coulomb efficiency of 100%. This work offers insights into the integrated design of composite materials with improved electrochemical properties and interface compatibility, thus providing potential applicability of supercritical fluids in the field of lithium-ion supercapacitors.

ZIF-62 glass foam self-supported membranes to address CH4/N2 separations

Membranes with ultrahigh permeance and practical selectivity could greatly decrease the cost of difficult industrial gas separations, such as CH₄/N₂ separation. Advanced membranes made from porous materials, such as metal-organic frameworks, can achieve a good gas separation performance, although they are typically formed on support layers or mixed with polymeric matrices, placing limitations on gas permeance. Here an amorphous glass foam, a_gfZIF-62, wherein a, g and f denote amorphous, glass and foam, respectively, was synthesized by a polymer-thermal-decomposition-assisted melting strategy, starting from a crystalline zeolitic imidazolate framework, ZIF-62. The thermal decomposition of incorporated low-molecular-weight polyethyleneimine evolves CO₂, NH₃ and H₂O gases, creating a large number and variety of pores. This greatly increases pore interconnectivity but maintains the crystalline ZIF-62 ultramicropores, allowing ultrahigh gas permeance and good selectivity. A self-supported circular a_gfZIF-62 with a thickness of 200-330 µm and area of 8.55 cm² was used for membrane separation. The membranes perform well, showing a CH₄ permeance of 30,000-50,000 gas permeance units, approximately two orders of magnitude higher than that of other reported membranes, with good CH₄/N₂ selectivity (4-6).

Oil/Water Mixtures and Emulsions Separation Methods-An Overview

Catastrophic oil spill accidents, oily industrial wastewater, and other types of uncontrolled release of oils into the environment are major global issues since they threaten marine ecosystems and lead to a big economic impact. It can also affect the public health of communities near the polluted area. This review addresses the different types of oil collecting methods. The focus of this work will be on the different approaches to materials and technologies for oil/water separation, with a special focus on water/oil emulsion separation. Emulsified oil/water mixtures are extremely stable dispersions being, therefore, more difficult to separate as the size of the droplets in the emulsion decreases. Oil-absorbent materials, such as sponges, foams, nanoparticles, and aerogels, can be adjusted to have both hydrophobic and oleophilic wettability while displaying a porous structure. This can be advantageous for targeting oil spills in large-scale environmental and catastrophic sets since these materials can easily absorb oil. Oil adsorbent materials, for example, meshes, textiles, membranes, and clays, involve the capture of the oily material to the surface of the adsorbent material, additionally attracting more attention than other technologies by being low-cost and easy to manufacture.

Superhydrophobic lignin-based multifunctional polyurethane foam with SiO2 nanoparticles for efficient oil adsorption and separation

Superhydrophobic polyurethane foam is one of the most promising materials for oil-water separation. However, there are only limited studies prepared matrix superhydrophobic foams as adsorbents. In this paper, SiO₂ modified by 1H, 1H, 2H, 2H-perfluorododecyl trichlorosilane (F-SiO₂) was added into the lignin-based foam matrix by a one-step foaming technique. The average diameter of F-SiO₂ was about 480 nm with an water contact angle (WCA) of 160.3°. The lignin-based polyurethane foam with F-SiO₂ had a superhydrophobic water contact angle of 151.3°. There is no obvious change in contact angle after 100 cycles of compression or after cutting and abrasion. Scanning electron microscopy (SEM) analysis showed that F-SiO₂ was distributed both on the surface and inside of the foam. The efficiency for oil-water separation reached 99 %. Under the light intensity of 1 kW/m², the surface temperature of the lignin-based foam rose to 77.6 °C. In addition, the foam exhibited self-cleaning properties and degraded within 2 h in an alcoholic alkali solution. Thus, in this study, we developed a novel matrix superhydrophobic lignin-based polyurethane foam with an excellent promise to be used as oil water separation adsorbents in industrial wastewater treatment and oil spill clean-up processes.

Wodyetia bifurcate structured carbon fabrics with durable superhydrophobicity for high-efficiency oil-water separation

The superhydrophobic fiber-based membranes with features of high separation efficiency and low energy consumption for oil-water separation remains a formidable challenge. In this paper, a robust and durable superhydrophobic cotton-derived carbon fabric (CDCF) with wodyetia bifurcate-like structure is fabricated via in situ cobalt-nickel basic carbonate (CNC) deposition and 1 H, 1 H, 2 H, 2 H-perfluorooctyltriethoxysilane (POTS) coating. The combined action of rough surface structure and low surface energy makes CDCF/CNC/POTS with superhydrophobicity/superoleophilicity, anti-wetting, and self-cleaning performance. Intriguingly, the CDCF/CNC/POTS can keep its superhydrophobicity under of the water droplet impact pressure of 781 Pa. In addition to its robust dynamic superhydrophobicity, CDCF/CNC/POTS can also maintain its non-wetting property under harsh environmental conditions such as mechanical abrasion treatment, acidic, alkaline and salt solutions, and ultraviolet radiation. Importantly, the CDCF/CNC/POTS can separate various oil-water mixtures and emulsions under gravity with ultrahigh oil-water mixtures permeate flux (∼19,126 L/m²h), high surfactant-stabilized emulsion permeate flux (∼821 L/m²h), and high separation efficiency (> 98.60 %). Moreover, remarkable recyclability endow the CDCF/CNC/POTS with promising application in treating oily wastewater. This work may benefit the low-cost mass production of cotton-based carbon fabrics for developing eco-friendly high-efficiency separators.

Honeycomb-like cobalt hydroxide nanosheets induced basalt fiber fabrics with robust and durable superhydrophobicity for anti-icing and oil-water separation

The fiber-based membranes with superhydrophobic/superoleophilic features are highly desirable for oil-water separation applications. Herein, a superhydrophobic/superoleophilic basalt fiber fabric is constructed by using a general strategy of surface KMnO₄ pre-oxidation, honeycomb-like cobalt hydroxide nanosheets in-situ deposition, and hydrophobization. The influence of morphology change on wettability and roughness of the fabric surface were investigated. Benefiting from the dual-scale micro-/nanostructures, the obtained composite fabric has outstanding superhydrophobicity (water contact angle > 161°) and sustains non-wettability against multifarious food liquids. Meanwhile, the fabric displays substantial superhydrophobic durability during sandpaper abrasion, tape-peeling, and bending treatment. Moreover, the fabric also demonstrates excellent anti-wetting, self-cleaning and anti-icing performance. With these properties, the fabric has outstanding separation efficiencies (> 99.31%) and recyclability for various oil-water mixtures and emulsions under gravity. Therefore, this work provides an idea for development of superhydrophobic fabrics with potential application in the rapid treatment of oily wastewater.

Preparation of polymer-based foam for efficient oil-water separation based on surface engineering

The leakages of a large number of organic solvents and oil spills not only cause extensive economic losses, but also destroy the ecological environment. However, there were few studies on the surface engineering of adsorption materials for efficient oil-water separation in complex environments. In this research, through surface engineering, the polymer-based foam exhibited high efficiency oil-water separation performance in different pH environments. Hydrophobic groups were introduced onto the surface of nano-sized SiO₂ particles via hydrolysis and polycondensation reactions, and then the modified SiO₂ was loaded on the foam. After modification, the water contact angle of the modified foam increased from 116.4° to 152.5°, and the oil-water separation performance was obviously enhanced. The oil removal rate of the modified foam remained above 96%. The highest capacity of petroleum diesel was 33.4 g^-1, which was much higher than other similar adsorption materials. In addition, the modified foam maintained good hydrophobicity and oil removal rate in a wide pH range. The efficient oleophilic and hydrophobic foam prepared by combining green physical foaming with surface engineering was expected to be widely used in large-scale organic solvent recovery and oil leakage emergency treatment.

Bioinspired Superhydrophobic/Superhydrophilic Janus Copper Foam for On-Demand Oil/Water Separation

Superwettable Janus membranes with unique interfacial characteristics have versatile applications in oil/water separation, microfluid transportation, and membrane distillation. However, it remains a significant challenge to simply fabricate three-dimensional (3D) metallic foams with Janus superwettability using a facile and environment-friendly method. In this study, a novel method is present to construct a Janus copper foam (CF) by combining superhydrophobicity and superhydrophilicity into CF. Based on gravity, the water in the light oil (LO)/water mixture can be transported from the superhydrophilic (SHL) side to the superhydrophobic (SHB) side, while the heavy oil (HO) in the HO/water/mixture can be transported from the SHB side to the SHL side. Therefore, cylindrical Janus oil/water separation devices with superior separation efficiency and excellent repeatability can achieve on-demand oil/water separation effortlessly. This design and fabrication method offers a novel avenue for the preparation of Janus interface materials for practical applications in liquid transportation, sensor devices, energy materials, and oil spills.

Underoil Directional Self-Transportation of Water Droplets on a TiO2-Coated Conical Spine

Directional self-transportation of tiny droplets is significant in many fields. However, almost all existing studies focus on the phenomenon in air, and to realize similar performance in complex environments, such as oil, is still extremely rare. Here, we report a TiO₂-coated conical spine (TCS) and demonstrate underoil directional self-transportation of water droplets on its surface. It is found that high surface hydrophilicity resulting from UV irradiation is necessary to achieve the self-transportation of water in oil. The critical water contact angle in oil is about 57°, and the maximal transport velocity can reach 1.4 mm/s. Mechanism analysis reveals that the excellent self-transportation property is ascribed to the combined effect between the Laplace force (F_L) caused by the conical gradient structure and the hysteresis reduction resulting from the high hydrophilicity. Moreover, based on the special underoil self-transportation performance, a droplet-based microreaction and demulsification of water-in-oil emulsions were demonstrated using the TCS. This work reports the self-transportation of water in oil, which could provide some fresh ideas for designing new superwetting self-transportation materials.

Robust and durable liquid-repellent surfaces

This review provides a comprehensive summary of characterization, design, fabrication, and application of robust and durable liquid-repellent surfaces.

Janus sand filter with excellent demulsification ability in separation of surfactant-stabilized oil/water emulsions: An experimental and molecular dynamics simulation study

Developing efficient separation materials for surfactant-stabilized oil/water emulsions is of great importance while significantly challenging. In this work, a sand filter with Janus channels was prepared by simply mixing superhydrophilic and superhydrophobic quartz sand in a mass ratio of 1:1. Due to the imbalanced force of droplets in those Janus channels, better separation performance under gravity was achieved for both surfactant-stabilized oil-in-water and water-in-oil emulsions than the superhydrophilic or superhydrophobic sand filter alone. It also received high flux (1080.13 L m^-2 h^-1 for dichloroethane-in-water emulsion and 1378.07 L m^-2 h^-1 for water-in-dichloroethane emulsion) and high separation efficiency (99.80% for dichloroethane-in-water emulsion and 99.98% for water-in-dichloroethane emulsion). Molecular dynamics based computational work and experimental studies revealed that the Janus channels of mixed sand layer exhibited greater interaction energy with emulsion droplets for more efficient adsorption, resulting in better demulsification capability and separation performance. The as-prepared Janus sand filters retained excellent separation performance after 50 cycles of the stability test. Together with the needs on only cheap and easily accessible raw materials and its environmentally friendly preparation method, this Janus sand filtration process exhibits its great potential for the separation of surfactant-stabilized oil/water emulsions.

Preparation of a rice straw-based green separation layer for efficient and persistent oil-in-water emulsion separation

Inefficiency, high cost, and complex operation have emerged as shackles for large-scale separate oil-in-water emulsion. Herein, a low-cost and eco-friendly separation layer with a rough structure and rich anionic groups was fabricated from rice straw (RS) via a simple acid-base treatment and slight squeeze process. The separation layer's morphology, composition, and wettability were investigated. It was then employed to separate oil-in-water emulsion. The RS after acid and alkali treatment (A₁A₂-RS) exhibited a clear fiber structure and abundant humps, which made the separation layer superwettable and highly electronegative (-26.55 mV). The overlapped and intertwined A₁A₂-RS layer structure owned a superior performance for hexadecyl-trimethyl-ammonium-bromide (CTAB) adsorption and tiny oil interception. As a result, the separation layer had stable fluxes (>500 LMH) for multiple CTAB-stabilized emulsions and the obtained filtrates performed low total organic carbon (TOC) contents (<30 mg/L). In addition, the A₁A₂-RS layer had excellent renewability (10 cycles/ 200 mL) and the flux could be substantially recovered merely by aqueous wash. Moreover, filtrate analysis showed that the A₁A₂-RS layer had a good effect on actual emulsion treatment with a TOC removal rate of 89.56%.

Simple preparation of a durable and low-cost load-bearing three-dimensional porous material for emulsion separation

Superhydrophobic MR–C composites were used for the separation of water-in-oil emulsions. Under a load of 500 N with a reciprocating wear, the contact angle was kept at 146 ± 2°. The oil-in-water emulsion can still be separated efficiently.