Direct Synthesis of Atomically Dispersed Palladium Atoms Supported on Graphitic Carbon Nitride for Efficient Selective Hydrogenation Reactions

Waste Plastic-Supported Pd Single-Atom Catalyst for Hydrogenation

As worldwide plastic pollution continues to rise, innovative ideas for effective reuse and recycling of waste plastic are needed. Single-atom catalysts (SACs), which are known for their high activity and selectivity, present unique advantages in facilitating plastic degradation and conversion. Waste plastic can be used as a support or raw material to create SACs, which reduces waste generation while simultaneously utilizing waste as a resource. This work successfully utilized waste plastic polyurethane (PU) as a support, through a unique Rapid Thermal Processing Reactor (RTPR) to synthesize an efficient Pd1/PU SACs. At 25 °C and 0.5 MPa H2, Pd1/PU displayed outstanding activity and selectivity in the hydrogenation of styrene, as well as remarkable stability. Pd1/PU performed well in hydrogenating a variety of common substrates. These findings highlight the great potential of SACs in plastic waste reuse and recycling, offering intriguing solutions to the global plastic pollution problem.

Structural Design of Single-Atom Catalysts for Enhancing Petrochemical Catalytic Reaction Process

Petroleum, as the "lifeblood" of industrial development, is the important energy source and raw material. The selective transformation of petroleum into high-end chemicals is of great significance, but still exists enormous challenges. Single-atom catalysts (SACs) with 100% atom utilization and homogeneous active sites, promise a broad application in petrochemical processes. Herein, the research systematically summarizes the recent research progress of SACs in petrochemical catalytic reaction, proposes the role of structural design of SACs in enhancing catalytic performance, elucidates the catalytic reaction mechanisms of SACs in the conversion of petrochemical processes, and reveals the high activity origins of SACs at the atomic scale. Finally, the key challenges are summarized and an outlook on the design, identification of active sites, and the appropriate application of artificial intelligence technology is provided for achieving scale-up application of SACs in petrochemical process.

The Hydrogenation of Crotonaldehyde on PdCu Single Atom Alloy Catalysts

Recyclable PdCu single atom alloys supported on Al₂O₃ were applied to the selective hydrogenation of crotonaldehyde to elucidate the minimum number of Pd atoms required to facilitate the sustainable transformation of an α,β-unsaturated carbonyl molecule. It was found that, by diluting the Pd content of the alloy, the reaction activity of Cu nanoparticles can be accelerated, enabling more time for the cascade conversion of butanal to butanol. In addition, a significant increase in the conversion rate was observed, compared to bulk Cu/Al₂O₃ and Pd/Al₂O₃ catalysts when normalising for Cu and Pd content, respectively. The reaction selectivity over the single atom alloy catalysts was found to be primarily controlled by the Cu host surface, mainly leading to the formation of butanal but at a significantly higher rate than the monometallic Cu catalyst. Low quantities of crotyl alcohol were observed over all Cu-based catalysts but not for the Pd monometallic catalyst, suggesting that it may be a transient species converted immediately to butanol and or isomerized to butanal. These results demonstrate that fine-tuning the dilution of PdCu single atom alloy catalysts can leverage the activity and selectivity enhancement, and lead to cost-effective, sustainable, and atom-efficient alternatives to monometallic catalysts.

Single-Atom Catalysts for Hydrogen Activation

Selective hydrogenation is one of the most important reactions in fine chemical industry, and the activation of H₂ is the key step for hydrogenation. Catalysts play a critical role in selective hydrogenation, and some single-atom catalysts (SACs) are highly capable of activating H₂ in selective hydrogenation by virtue of the maximized atom utilization and the highly uniform active sites. Therefore, more research efforts are needed for the rational design of SACs with superior H₂ -activating capabilities. Herein, the research progress on H₂ activation in typical hydrogenation systems (such as alkyne hydrogenation, hydroformylation, hydrodechlorination, hydrodeoxygenation, nitroaromatics hydrogenation, and polycyclic aromatics hydrogenation) is reviewed, the mechanisms of SACs for H₂ activation are summarized, and the structural regulation strategies for SACs are proposed to promote H₂ activation and provide schemes for the design of high-selectivity hydrogenation catalysts from the atomic scale. At the end of this review, an outlook on the opportunities and challenges for SACs to be developed for selective hydrogenation is presented.

Effect of Pretreatment with Acids on the N-Functionalization of Carbon Nanofibers Using Melamine

Nowadays, N-functionalized carbon nanomaterials attract a growing interest. The use of melamine as a functionalizing agent looks prospective from environmental and cost points of view. Moreover, the melamine molecule contains a high amount of nitrogen with an atomic ratio C/N of 1/2. In present work, the initial carbon nanofibers (CNFs) were synthesized via catalytic pyrolysis of ethylene over microdispersed Ni-Cu alloy. The CNF materials were pretreated with 12% hydrochloric acid or with a mixture of concentrated nitric and sulfuric acids, which allowed etching of the metals from the fibers and oxidizing of the fibers' surface. Finally, the CNFs were N-functionalized via their impregnation with a melamine solution and thermolysis in an inert atmosphere. According to the microscopic data, the initial structure of the CNFs remained the same after the pretreatment and post-functionalization procedures. At the same time, the surface of the N-functionalized CNFs became more defective. The textural properties of the materials were also affected. In the case of the oxidative treatment with a mixture of acids, the highest content of the surface oxygen of 11.8% was registered by X-ray photoelectron spectroscopy. The amount of nitrogen introduced during the post-functionalization of CNFs with melamine increased from 1.4 to 4.3%. Along with this, the surface oxygen concentration diminished to 6.4%.

Homogeneity of Supported Single-Atom Active Sites Boosting the Selective Catalytic Transformations

Selective conversion of specific functional groups to desired products is highly important but still challenging in industrial catalytic processes. The adsorption state of surface species is the key factor in modulating the conversion of functional groups, which is correspondingly determined by the uniformity of active sites. However, the non-identical number of metal atoms, geometric shape, and morphology of conventional nanometer-sized metal particles/clusters normally lead to the non-uniform active sites with diverse geometric configurations and local coordination environments, which causes the distinct adsorption states of surface species. Hence, it is highly desired to modulate the homogeneity of the active sites so that the catalytic transformations can be better confined to the desired direction. In this review, the construction strategies and characterization techniques of the uniform active sites that are atomically dispersed on various supports are examined. In particular, their unique behavior in boosting the catalytic performance in various chemical transformations is discussed, including selective hydrogenation, selective oxidation, Suzuki coupling, and other catalytic reactions. In addition, the dynamic evolution of the active sites under reaction conditions and the industrial utilization of the single-atom catalysts are highlighted. Finally, the current challenges and frontiers are identified, and the perspectives on this flourishing field is provided.

Ultrasonic-assisted synthesis of highly stable RuPd bimetallic catalysts supported on MgAl-layered double hydroxide for N-ethylcarbazole hydrogenation

N-Ethylcarbazole (NEC), as a promising liquid organic hydrogen carrier (LOHC), can store and release hydrogen through a reversible catalytic hydrogenation and dehydrogenation reaction. In this paper, RuPd bimetallic nanocatalyst supported on MgAl-layered double hydroxide (RuPd/LDH) was prepared by ultrasonic-assisted reduction method, and its catalytic performance in NEC hydrogenation was also studied. Under the action of ultrasound, hydroxyl groups (-OH) on the surface of LDH support dissociated into highly reductive hydrogen radicals for the reduction of Ru³⁺ and Pd²⁺ to Ru⁰ and Pd⁰. For the 4Ru1Pd/LDH-(300-1) catalyst prepared under ultrasonic conditions of 25 kHz, 300 W, and 1 h, the average size of the metal nanoparticles was only 1.23 nm, which indicated that Ru, Pd, and RuPd NPs were highly dispersed on the support. The strong electronic effects between Ru and Pd improved its catalytic performance in NEC hydrogenation. With m_(Ru+Pd)/m_(NEC) = 0.2wt%, pressure of 6 MPa, and temperature of 120 °C, the selectivity of dodecahydro-N-ethylcarbazole (12H-NEC) was 98.07%, and the capacity and percentage of hydrogen storage were 5.75wt% and 99.3%, respectively. After the catalyst was recycled 8 times, the percentage of hydrogen storage still reached 98.9%, showing higher stability. The preparation method is simple and environmentally friendly, providing an idea for the preparation of ultrafine bimetallic catalysts with high catalytic activity and stability.

Unveiling the Ir single atoms as selective active species for the partial hydrogenation of butadiene by operando XAS

Single-atom catalysts represent an intense topic of research due to their interesting catalytic properties for a wide range of reactions. Clarifying the nature of the active sites of single-atom catalysts under realistic working conditions is of paramount importance for the design of performant materials. We have prepared an Ir single-atom catalyst supported on a nitrogen-rich carbon substrate that has proven to exhibit substantial activity toward the hydrogenation of butadiene with nearly 100% selectivity to butenes even at full conversion. We evidence here, by quantitative operando X-ray absorption spectroscopy, that the initial Ir single atoms are coordinated with four light atoms i.e., Ir-X₄ (X = C/N/O) with an oxidation state of +3.2. During pre-treatment under hydrogen flow at 250 °C, the Ir atom loses one neighbour (possibly oxygen) and partially reduces to an oxidation state of around +2.0. We clearly demonstrate that Ir-X₃ (X = C/N/O) is an active species with very good stability under reactive conditions. Moreover, Ir single atoms remain isolated under a reducing atmosphere at a temperature as high as 400 °C.

Enabling High Loading in Single-Atom Catalysts on Bare Substrate with Chemical Scissors by Saturating the Anchoring Sites

Atomically dispersed metal catalysts often exhibit high catalytic performances, but the metal loading density must be kept low to avoid the formation of metal nanoparticles, making it difficult to improve the overall activity. Diverse strategies based on creating more anchoring sites (ASs) have been adopted to elevate the loading density. One problem of such traditional methods is that the single atoms always gather together before the saturation of all ASs. Here, a chemical scissors strategy is developed by selectively removing unwanted metallic materials after excessive loading. Different from traditional ways, the chemical scissors strategy places more emphasis on the accurate matching between the strength of etching agent and the bond energies of metal-metal/metal-substrate, thus enabling a higher loading up to 2.02 wt% even on bare substrate without any pre-treatment (the bare substrate without any pre-treatment generally only has a few ASs for single atom loading). It can be inferred that by combining with other traditional methods which can create more ASs, the loading could be further increased by saturating ASs. When used for CH₃ OH generation via photocatalytic CO₂ reduction, the as-made single-atom catalyst exhibits impressive catalytic activity of 597.8 ± 144.6 µmol h^-1 g^-1 and selectivity of 81.3 ± 3.8%.

Modulating the Local Coordination Environment of Single-Atom Catalysts for Enhanced Catalytic Performance in Hydrogen/Oxygen Evolution Reaction

Single-atom catalysts (SACs) hold the promise of utilizing 100% of the participating atoms in a reaction as active catalytic sites, achieving a remarkable boost in catalytic efficiency. Thus, they present great potential for noble metal-based electrochemical application systems, such as water electrolyzers and fuel cells. However, their practical applications are severely hindered by intrinsic complications, namely atom agglomeration and relocation, originating from the uncontrollably high surface energy of isolated single-atoms (SAs) during postsynthetic treatment processes or catalytic reactions. Extensive efforts have been made to develop new methodologies for strengthening the interactions between SAs and supports, which could ensure the desired stability of the active catalytic sites and their full utilization by SACs. This review covers the recent progress in SACs development while emphasizing the association between the regulation of coordination environments (e.g., coordination atoms, numbers, sites, structures) and the electrocatalytic performance of the hydrogen evolution reaction (HER) and oxygen evolution reaction (OER). The crucial role of coordination chemistry in modifying the intrinsic properties of SACs and manipulating their metal-loading, stability, and catalytic properties is elucidated. Finally, the future challenges of SACS development and the industrial outlook of this field are discussed.

Conversion of methane to acetonitrile over GaN catalysts derived from gallium nitrate hydrate co-pyrolyzed with melamine, melem, or g-C3N4: the influence of nitrogen precursors

The GaN catalyst derived from co-pyrolyzing gallium nitrate hydrate and g-C3N4 is effective in the conversion of methane to acetonitrile because of its well dispersed GaN crystals and amorphous CN species.

Design of highly efficient g-C3N4-based metal monoatom catalysts by two extra-NM1 atoms: density functional theory simulations

Graphitic carbon nitride (g-C3N4) is recognized as a favorable substrate for monoatom catalysts due to its uniform nanoholes for anchoring metal monoatoms, while the oxygen evolution reaction (OER) overpotential (ηOER) values of g-C3N4-based metal monoatom catalysts are still large. To reduce the ηOER values, a class of novel TM1NM1NM1/g-C3N4 was designed via density functional theory simulations, where TM1 = Fe1, Co1 or Ni1 and NM1 = C1, N1 or O1. Contributing by two extra-NM1 atoms, the OER catalytic activities of these materials were effectively improved owing to the shortened TM1-NM bonds and weakened chemical activity of TM1 atoms. Based on the volcano activity relationship between the theoretical overpotential (ηOER) and d band center of the TM1 atom (εd), the chemical activity of TM1 atoms needs to be adjusted to a suitable magnitude (εd near -4.883 eV) for a good catalytic activity. The designed Fe1C1O1/g-C3N4 with the εd of -4.893 eV exhibited an excellent OER catalytic activity of ηOER = 0.219 V. This strategy was applied to devise the reaction active sites and highly efficient catalysts by adjusting the chemical activity of the TM1 atom with suitable extra-NM1 atoms.

Surface Ligand Environment Boosts the Electrocatalytic Hydrodechlorination Reaction on Palladium Nanoparticles

We present an enhanced catalytic efficiency of palladium (Pd) nanoparticles (NPs) for the electrocatalytic hydrodechlorination (EHDC) reaction by incorporating the tetraethylammonium chloride (TEAC) ligand into the surface of NPs. Both experimental and theoretical analyses reveal that the surface-adsorbed TEAC is converted to molecular amine (primarily triethylamine) under reductive potentials, forming a strong ligand-Pd interaction that is beneficial to the EHDC kinetics. Using the EHDC of 2,4-dichlorophenol (2,4-DCP), a dominant persistent pollutant identified by the U.S. Environmental Protection Agency, as an example, the Pd/amine composite delivers a mass activity of 2.32 min^-1 g_Pd^-1 and a specific activity of 0.16 min^-1 cm^-2 at -0.75 V versus Ag/AgCl, outperforming Pd and most of the previously reported catalysts. The mechanistic study reveals that the amine ligand offers three functions: the H⁺-pumping effect, the electronic effect, and the steric effect, providing a favorable environment for the generation of reactive hydrogen radicals (H*) for hydrogenolysis of the C-Cl bond. It also weakens the adsorption strength of EHDC products, alleviating their poisoning on Pd. Investigation into the intermediate products of EHDC on Pd/amine and the biological safety of the 2,4-DCP-contaminated water after EHDC treatment demonstrates that EHDC on Pd/amine is environmentally benign for halogenated organic pollutant abatement. This work suggests that the tuning of NP catalysis using facile ligand post-treatment may lead to new strategies to improve EHDC for environmental remediation applications.