Selective Electrocatalytic Reduction of Nitrate to Ammonia with Nickel Phosphide

Ni2P active site ensembles tune electrocatalytic nitrate reduction selectivity

We demonstrate that active site ensembles on transition metal phosphides tune the selectivity of the nitrate reduction reaction. Using Ni2P nanocrystals as a case study, we report a mechanism involving competitive co-adsorption of H* and NOx* intermediates. A near 100% faradaic efficiency for nitrate reduction over hydrogen evolution is observed at -0.4 V, while NH3 selectivity is maximized at -0.2 V vs. RHE.

Effects of Ionic Interferents on Electrocatalytic Nitrate Reduction: Mechanistic Insight

Nitrate, a prevalent water pollutant, poses substantial public health concerns and environmental risks. Electrochemical reduction of nitrate (eNO3RR) has emerged as an effective alternative to conventional biological treatments. While extensive lab work has focused on designing efficient electrocatalysts, implementation of eNO3RR in practical wastewater settings requires careful consideration of the effects of various constituents in real wastewater. In this critical review, we examine the interference of ionic species commonly encountered in electrocatalytic systems and universally present in wastewater, such as halogen ions, alkali metal cations, and other divalent/trivalent ions (Ca2+, Mg2+, HCO3-/CO32-, SO42-, and PO43-). Notably, we categorize and discuss the interfering mechanisms into four groups: (1) loss of active catalytic sites caused by competitive adsorption and precipitation, (2) electrostatic interactions in the electric double layer (EDL), including ion pairs and the shielding effect, (3) effects on the selectivity of N intermediates and final products (N2 or NH3), and (4) complications by the hydrogen evolution reaction (HER) and localized pH on the cathode surface. Finally, we summarize the competition among different mechanisms and propose future directions for a deeper mechanistic understanding of ionic impacts on eNO3RR.

Regulation of the Fe/Ni ratio on the morphology of FexNiyO4 and the performance of nitrate reduction in ammonia synthesis

The combination of theoretical calculations and experimental synthesis provides valuable insights into the performance of FexNiyO4 as a catalyst for ammonia (NH3) synthesis through the electrocatalytic nitrate reduction reaction (eNO3-RR). Here, an observation of a volcano-shaped trend in the theoretical calculations reveals that the catalytic activity of FexNiyO4 for NH3 synthesis varies with the Fe/Ni ratio. The subsequent experimental syntheses of FexNiyO4 with different Fe/Ni ratios validate this trend and demonstrate the morphological changes associated with the varying Fe/Ni ratios. The evolution of the FexNiyO4 morphology from nanosheets to sea urchin-like structures, nanowires and nanoflowers composed of rotated nanosheets as the Fe/Ni ratio increases further supports the influence of the composition on the resulting morphology. This morphological diversity can be attributed to the specific growth conditions and self-assembly processes involved in the synthesis. The correlation between the Fe/Ni ratio, morphology and NH3 yield reinforces the theoretical calculations. The observed volcanic trend in the NH3 yield, consistent with the theoretical predictions, indicates that there is an optimal Fe/Ni ratio (Fe2NiO4) with the highest NH3 yield of 12.51 mg h-1 cm-2 at -1.1 V. The excellent Faradaic efficiency of 95.97 % in neutral solution further highlights the suitability of Fe2NiO4 as a catalyst for NH3 synthesis through eNO3-RR. Moreover, the remarkable stability of FexNiyO4, regardless of the Fe/Ni ratio, is an important finding. The consistent performance of FexNiyO4 indicates its potential for long-term and practical applications in NH3 synthesis. Furthermore, the observed morphological changes, volcano-shaped trend in the NH3 yield and remarkable stability of FexNiyO4 highlight its potential as a promising catalyst.

Efficient Electrochemical Nitrate Removal by Ordered Ultrasmall Intermetallic AuCu3 via Enhancing Nitrate Adsorption

Developing a high-performance electrocatalyst for synthesizing ammonia from nitrate represents a promising solution for addressing wastewater pollution and achieving sustainable ammonia production. However, it remains a formidable challenge. Herein, an intermetallic AuCu3 electrocatalyst with high-density active sites is designed and prepared for an efficient nitrate electroreduction to generate ammonia. Remarkably, the Faraday efficiency and yield rate of ammonia at -0.9 V are 97.6% and 75.9 mg h-1 cm-2, respectively. More importantly, after 10 cycles of testing, the removal rate of nitrate can still reach 95.2%. Electrochemical in situ Fourier transform infrared analysis indicates that AuCu3 IM can promote the adsorption of nitrate and enhance ammonia production from nitrate. *NH3, *NO, and *NO2 have been proven to be active intermediates. Theoretical and experimental studies show that the Au site can provide a large amount of *H for nitrate reduction, and the Cu site is conducive to the reduction of nitrate to produce nitrogen-containing products. Meanwhile, AuCu3 intermetallic compounds (AuCu3 IM) can inhibit the dimerization of *H. The power density and ammonia yield of the assembled Zn-nitrate battery reached 2.17 mW cm-2 and 71.2 mg h-1 cm-2, respectively.

Selective Reduction of Aqueous Nitrate to Ammonium with an Electropolymerized Chromium Molecular Catalyst

Nitrate (NO3-) is a common nitrogen-containing contaminant in agricultural, industrial, and low-level nuclear wastewater that causes significant environmental damage. In this work, we report a bioinspired Cr-based molecular catalyst incorporated into a redox polymer that selectively and efficiently reduces aqueous NO3- to ammonium (NH4+), a desirable value-added fertilizer component and industrial precursor, at rates of ∼0.36 mmol NH4+ mgcat-1 h-1 with >90% Faradaic efficiency for NH4+. The NO3- reduction reaction occurs through a cascade catalysis mechanism involving the stepwise reduction of NO3- to NH4+ via observed NO2- and NH2OH intermediates. To our knowledge, this is one of the first examples of a molecular catalyst, homogeneous or heterogenized, that is reported to reduce aqueous NO3- to NH4+ with rates and Faradaic efficiencies comparable to those of state-of-the-art solid-state electrocatalysts. This work highlights a promising and previously unexplored area of electrocatalyst research using polymer-catalyst composites containing complexes with oxophilic transition metal active sites for electrochemical nitrate remediation with nutrient recovery.

Ammonia Electrosynthesis from Nitrate Using a Ruthenium-Copper Cocatalyst System: A Full Concentration Range Study

Electrochemical synthesis of ammonia via the nitrate reduction reaction (NO3RR) has been intensively researched as an alternative to the traditional Haber-Bosch process. Most research focuses on the low concentration range representative of the nitrate level in wastewater, leaving the high concentration range, which exists in nuclear and fertilizer wastes, unexplored. The use of a concentrated electrolyte (≥1 M) for higher rate production is hampered by poor hydrogen transfer kinetics. Herein, we demonstrate that a cocatalytic system of Ru/Cu2O catalyst enables NO3RR at 10.0 A in 1 M nitrate electrolyte in a 16 cm2 flow electrolyzer, with 100% faradaic efficiency toward ammonia. Detailed mechanistic studies by deuterium labeling and operando Fourier transform infrared (FTIR) spectroscopy allow us to probe the hydrogen transfer rate and intermediate species on Ru/Cu2O. Ab initio molecular dynamics (AIMD) simulations reveal that adsorbed hydroxide on Ru nanoparticles increases the density of the hydrogen-bonded water network near the Cu2O surface, which promotes the hydrogen transfer rate. Our work highlights the importance of engineering synergistic interactions in cocatalysts for addressing the kinetic bottleneck in electrosynthesis.

Strong electron coupling of FeP4/Ni2P to boost highly-efficient electrochemical nitrate reduction to ammonia

Electrochemical reduction of contaminated nitrate to ammonia (NRA) opens a new window for mass production of ammonia and the alleviation of energy crises and environmental pollution. However, fabricating effective catalysts for the NRA still faces significant challenges. Herein, a highly-efficient NRA catalyst, FeP4/Ni2P, was successfully constructed. The strong electron coupling at heterointerfaces of FeP4/Ni2P promoted the generation of abundant active hydrogen *H, inhibited the competition of the HER, accelerated the hydrogenation of the NRA. Benefiting from these, the catalyst displays good NRA catalytic activity in the neutral electrolyte, with the NH3 FE of 97.83 ± 0.091 %, NH3 selectivity of 98.67 ± 0.50 %, NH3 yield rate of 0.262 ± 0.01 mmol·h-1·cm-2, and NO3- conversion rate of 93.02 ± 0.14 %. The DFT theoretical calculations demonstrated that the FeP4/Ni2P heterointerfaces played a critical role in shearing the H-OH bonds of water, resulting in generating more active hydrogen as a key NRA hydrogenation source, and hindering the *H dimerization to form H2, enhancing the NH3 selectivity. This work has a certain reference value for designing excellent catalysts for the NRA.

Self-supported P-doped NiFe2O4 micro-sheet arrays for the efficient conversion of nitrite to ammonia

The nitrite reduction reaction (NO2-RR) is an important process for eliminating toxic nitrites from water while simultaneously producing high-value ammonia under ambient conditions. For the aim to improve the NO2-RR efficiency, we designed a new synthetic strategy to prepare a phosphorus-doped three-dimensional NiFe2O4 catalyst loaded onto a nickel foam in-situ and evaluated its performance for the reduction of NO2- to NH3. The catalyst achieved a high Faradaic efficiency (FE) of 95.39%, and an ammonia (NH3) yield rate of 34788.51 µg h-1 cm-2 at - 0.45 V vs. RHE. A high NH3 yield rate and FE were maintained after 16 cycles at - 0.35 V vs. RHE in an alkaline electrolyte. This study provides a new direction for the rational design of highly stable electrocatalysts for the conversion of NO2- to NH3.

Revealing the activity origin of ultrathin nickel metal-organic framework nanosheet catalysts for selective electrochemical nitrate reduction to ammonia: Experimental and density functional theory investigations

The electrochemical nitrate reduction reaction (NitRR) affords a sustainable way for nitrate mitigation and ammonia synthesis, but there are still some problems such as poor nitrate conversion, low ammonia selectivity, and slow reaction kinetics. A clear structure-performance relationship is essential for designing efficient catalysts and understanding the reaction mechanisms. Herein, ultrathin nickel metal-organic framework (Ni-MOF) nanosheets supported on Ni foam featuring a well-defined stable structure, large electrochemically active surface area, and low electron transport resistance were prepared by a one-step solvothermal process. At -1.4 V, the nitrate reduction, rate constant, ammonia selectivity, and yield reached 96.4%, 0.448 h^-1, 80%, and 110.13 ug·h^-1·cm^-2, respectively. Experimental and theoretical studies demonstrated that the hydroxyl-ligated Ni atoms exhibited higher nitrate adsorption properties and lower activation energy towards NitRR compared to carboxylic acid-ligated Ni atoms. Mechanism investigations revealed a nitrate-to-ammonia reaction pathway involving multiple intermediate species on Ni-MOF nanosheet catalysts. This work offers a new avenue to construct highly efficient electrocatalysts for the selective transformation of nitrate to valuable ammonia.

Synthesis and applications of MXene-based composites: a review

Recently, there has been considerable interest in a new family of transition metal carbides, carbonitrides, and nitrides referred to as MXenes (Ti₃C₂T_x) due to the variety of their elemental compositions and surface terminations that exhibit many fascinating physical and chemical properties. As a result of their easy formability, MXenes may be combined with other materials, such as polymers, oxides, and carbon nanotubes, which can be used to tune their properties for various applications. As is widely known, MXenes and MXene-based composites have gained considerable prominence as electrode materials in the energy storage field. In addition to their high conductivity, reducibility, and biocompatibility, they have also demonstrated outstanding potential for applications related to the environment, including electro/photocatalytic water splitting, photocatalytic carbon dioxide reduction, water purification, and sensors. This review discusses MXene-based composite used in anode materials, while the electrochemical performance of MXene-based anodes for Li-based batteries (LiBs) is discussed in addition to key findings, operating processes, and factors influencing electrochemical performance.

Nano-Polycrystalline Cu Layer Interlaced with Ti3+-Self-Doped TiO2 Nanotube Arrays as an Electrocatalyst for Reduction of Nitrate to Ammonia

The electrochemical nitrate reduction reaction (NO₃RR) is considered as a promising strategy to degrade nitrate-containing wastewater and synthesize recyclable ammonia at atmospheric pressure and room temperature. In this work, the copper oxides-derived nano-polycrystalline Cu (NPC Cu) was integrated with Ti³⁺-self-doped TiO₂ nanotube arrays (NTA) to fabricate the NPC Cu/H-TiO₂ NTA. Ti³⁺-self-doped TiO₂ NTAs and the NPC Cu facilitate electron transfer and mass transportation and create abundant active sites. The unique nanostructure in which Cu nano-polycrystals interlace with the TiO₂ nanotube accelerates the electron transfer from the substrate to surface NPC Cu. The density functional theory calculations confirm that the built-in electric field between Cu and TiO₂ improves the adsorption characteristic of the NPC Cu/H-TiO₂ NTA, thereby converting the endothermic NO₃^- adsorption step into an exothermic process. Therefore, the high NO₃^- conversion of 98.97%, the Faradic efficiency of 95.59%, and the ammonia production yield of 0.81 mg cm^-2 h^-1 are achieved at -0.45 V vs reversible hydrogen electrode in 10 mM NaNO₃ (140 mg L^-1)-0.1 M Na₂SO₄. This well-designed NPC Cu/H-TiO₂ NTA as an effective electrocatalyst for the 8e^- NO₃RR possesses promising potential in the applications of ammonia production.

Self-Supported Pd Nanorod Arrays for High-Efficient Nitrate Electroreduction to Ammonia

Electrochemical nitrate (NO₃ ^- ) reduction to ammonia (NH₃ ) offers a promising pathway to recover NO₃ ^- pollutants from industrial wastewater that can balance the nitrogen cycle and sustainable green NH₃ production. However, the efficiency of electrocatalytic NO₃ ^- reduction to NH₃ synthesis remains low for most of electrocatalysts due to complex reaction processes and severe hydrogen precipitation reaction. Herein, high performance of nitrate reduction reaction (NO₃ ^- RR) is demonstrated on self-supported Pd nanorod arrays in porous nickel framework foam (Pd/NF). It provides a lot of active sites for H* adsorption and NO₃ ^- activation leading to a remarkable NH₃ yield rate of 1.52 mmol cm^-2  h^-1 and a Faradaic efficiency of 78% at -1.4 V versus RHE. Notably, it maintains a high NH₃ yield rate over 50 cycles in 25 h showing good stability. Remarkably, large-area Pd/NF electrode (25 cm² ) shows a NH₃ yield of 174.25 mg h^-1 , be promising candidate for large-area device for industrial application. In situ FTIR spectroscopy and density functional theory calculations analysis confirm that the enrichment effect of Pd nanorods encourages the adsorption of H species for ammonia synthesis following a hydrogenation mechanism. This work brings a useful strategy for designing NO₃ ^- RR catalysts of nanorod arrays with customizable compositions.

Facile and Scalable Synthesis of Self-Supported Zn-Doped CuO Nanosheet Arrays for Efficient Nitrate Reduction to Ammonium

CuO has been regarded as a promising catalyst for the electrochemical reduction of nitrate (NO₃^-RR) to ammonium (NH₃); however, the intrinsic activity is greatly restricted by its poor electrical property. In this work, self-supported Zn-doped CuO nanosheet arrays (Zn-CuO NAs) are synthesized for NO₃^-RR, where the Zn dopant regulates the electronic structure of CuO to significantly accelerate the interfacial charge transfer and inner electron transport kinetics. The Zn-CuO NAs are constructed by a one-step etching of commercial brass (Cu₆₄Zn₃₆ alloy) in 0.1 M NaOH solution, which experiences a corrosion-oxidation-reconstruction process. Initially, the brass undergoes a dealloying procedure to produce nanosized Cu, which is immediately oxidized to the Cu₂O unit with a low valence state. Subsequently, Cu₂O is further oxidized to the CuO unit and reconstructed into nanosheets with the coprecipitation of Zn²⁺. For NO₃^-RR, Zn-CuO NAs show a high NH₃ production rate of 945.1 μg h^-1 cm^-2 and a Faradaic efficiency of up to 95.6% at -0.7 V in 0.1 M Na₂SO₄ electrolyte with 0.01 M NaNO₃, which outperforms the majority of the state-of-the-art catalysts. The present work offers a facile yet very efficient strategy for the scale-up synthesis of Zn-CuO NAs for high-performance NH₃ production from NO₃^-RR.

Durable Electrocatalytic Reduction of Nitrate to Ammonia over Defective Pseudobrookite Fe2 TiO5 Nanofibers with Abundant Oxygen Vacancies

We propose the pseudobrookite Fe₂ TiO₅ nanofiber with abundant oxygen vacancies as a new electrocatalyst to ambiently reduce nitrate to ammonia. Such catalyst achieves a large NH₃ yield of 0.73 mmol h^-1  mg^-1 _cat. and a high Faradaic Efficiency (FE) of 87.6 % in phosphate buffer saline solution with 0.1 M NaNO₃ , which is lifted to 1.36 mmol h^-1  mg^-1 _cat. and 96.06 % at -0.9 V vs. RHE for nitrite conversion to ammonia in 0.1 M NaNO₂ . It also shows excellent electrochemical durability and structural stability. Theoretical calculation reveals the enhanced conductivity of this catalyst and an extremely low free energy of -0.28 eV for nitrate adsorption at the presence of vacant oxygen.

A 3D FeOOH nanotube array: an efficient catalyst for ammonia electrosynthesis by nitrite reduction

Nitrite (NO₂^-) is a detrimental pollutant widely existing in groundwater sources, threatening public health. Electrocatalytic NO₂^- reduction settles the demand for removal of NO₂^- and is also promising for generating ammonia (NH₃) at room temperature. A nanotube array directly grown on a current collector not only has a large surface area, but also exhibits improved structural stability and accelerated electron transport. Herein, a self-standing FeOOH nanotube array on carbon cloth (FeOOH NTA/CC) is proposed as a highly active electrocatalyst for NO₂^--to-NH₃ conversion. As a 3D catalyst, the FeOOH NTA/CC is able to attain a surprising faradaic efficiency of 94.7% and a large NH₃ yield of 11937 μg h^-1 cm^-2 in 0.1 M PBS (pH = 7.0) with 0.1 M NO₂^-. Furthermore, this catalyst also displays excellent durability in cyclic and long-term electrolysis tests.

Electropolymerization of Metal Clusters Establishing a Versatile Platform for Enhanced Catalysis Performance

Atomically precise metal clusters are attractive as highly efficient catalysts, but suffer from continuous efficiency deactivation in the catalytic process. Here, we report the development of an efficient strategy that enhances catalytic performance by electropolymerization (EP) of metal clusters into hybrid materials. Based on carbazole ligand protection, three polymerized metal-cluster hybrid materials, namely Poly-Cu₁₄ cba, Poly-Cu₆ Au₆ cbz and Poly-Cu₆ Ag₄ cbz, were prepared. Compared with isolated metal clusters, metal clusters immobilizing on a biscarbazole network after EP significantly improved their electron-transfer ability and long-term recyclability, resulting in higher catalytic performance. As a proof-of-concept, Poly-Cu₁₄ cba was evaluated as an electrocatalyst for reducing nitrate (NO₃ ^- ) to ammonia (NH₃ ), which exhibited ≈4-fold NH₃ yield rate and ≈2-fold Faraday efficiency enhancement compared to that of Cu₁₄ cba with good durability. Similarly, Poly-Cu₆ Au₆ cbz showed 10 times higher photocatalytic efficiency towards chemical warfare simulants degradation than the cluster counterpart.

On-Demand Atomic Hydrogen Provision by Exposing Electron-Rich Cobalt Sites in an Open-Framework Structure toward Superior Electrocatalytic Nitrate Conversion to Dinitrogen

Electrocatalytic nitrate (NO₃^-) reduction to N₂ via atomic hydrogen (H*) is a promising approach for advanced water treatment. However, the reduction rate and N₂ selectivity are hindered by slow mass transfer and H* provision-utilization mismatch, respectively. Herein, we report an open-framework cathode bearing electron-rich Co sites with extraordinary H* provision performance, which was validated by electron spin resonance (ESR) and cyclic voltammetry (CV) tests. Benefiting from its abundant channels, NO₃^- has a greater opportunity to be efficiently transferred to the vicinity of the Co active sites. Owing to the enhanced mass transfer and on-demand H* provision, the nitrate removal efficiency and N₂ selectivity of the proposed cathode were 100 and 97.89%, respectively, superior to those of noble metal-based electrodes. In addition, in situ differential electrochemical mass spectrometry (DEMS) indicated that ultrafast *NO₂^- to *NO reduction and highly selective *NO to *N₂O or *N transformation played crucial roles during the NO₃^- reduction process. Moreover, the proposed electrochemical system can achieve remarkable N₂ selectivity without the additional Cl^- supply, thus avoiding the formation of chlorinated byproducts, which are usually observed in conventional electrochemical nitrate reduction processes. Environmentally, energy conservation and negligible byproduct release ensure its practicability for use in nitrate remediation.

Engineering Nitrogen Vacancy in Polymeric Carbon Nitride for Nitrate Electroreduction to Ammonia

Electrocatalytic nitrate reduction to ammonia is of great interest in terms of energy conservation and environmental protection. However, the development of abundant metal-free electrocatalysts with high activity, selectivity, and stability is still a big challenge. Herein, polymeric graphitic carbon nitride (g-C₃N₄) with controllable numbers of nitrogen vacancies is reported to exhibit high Faradaic efficiency (89.96%), selectivity (69.78%), and stability toward nitrate-to-ammonia conversion. ¹⁵N isotope labeling experiments prove the produced ammonia originating from nitrate reduction. The combined results of ex situ and in situ characterizations unveil the reaction pathway based on the captured critical intermediates. Density functional theory calculations reveal that nitrogen vacancies could introduce a new electron state at the Fermi level and promote the adsorption, activation, and dissociation of nitrate. An appropriate content of nitrogen vacancies is beneficial for modulating the adsorption energies of reaction intermediates (*NO, *NOH, *NH₂, etc.), facilitating the enhancement in ammonia selectivity and Faradaic efficiency.