Stretchable and Multi-Metal-Organic Framework Fabrics Via High-Yield Rapid Sorption-Vapor Synthesis and Their Application in Chemical Warfare Agent Hydrolysis

A Drop-and-Drain Method for Convenient and Efficient Fabrication of MOF/Fiber Composites

The fabrication of flexible composites by integrating metal-organic frameworks (MOFs) with flexible substrates is a critical strategy for developing advanced materials with excellent feasibility and processability. These flexible MOF-based composites play a particularly important role in the separation and purification processes. However, several drawbacks remain challenge to overcome such as long processing time, high-cost, complicated processes, or harsh reaction conditions. In this paper, a convenient and efficient method is reported for fabricating MOF/fiber composites using a simple drop-and-drain (D&D) process. By exploiting the electrostatic interactions between the positively charged MOF particles and negatively charged fiber-based flexible substrates, a uniform coating of MOF on flexible fibers are achieved. This is accomplished by allowing the MOF ink to drop and drain through a substrate using a custom-made Teflon cell. Additionally, the D&D method enables the production of multiple layers of composites in a single-step process. UiO-66 and ZIF-8 submicroparticles and various substrates such as cotton-pad, cotton-fabric, nylon-fabric, PET-fabric, and filter-paper are employed to create flexible MOF/fiber composites. These composites demonstrate outstanding capacities for capturing negatively charged organic dyes, including methyl orange and indigo carmine. Furthermore, the MOF/fiber composites can be reused for dye capture after a simple washing process.

Toxin-Blocking Textiles: Rapid, Benign, Roll-to-Roll Production of Robust MOF-Fabric Composites for Organophosphate Separation and Hydrolysis

Current approaches to create zirconium-based metal-organic framework (MOF) fabric composites for catalysis, water purification, wound healing, gas sorption, and other applications often rely on toxic solvents, long reaction/post processing times, and batch methods hindering process scalability. Here, a novel mechanism was reported for rapid UiO-66-NH₂ synthesis in common low-boiling-point solvents (water, ethanol, and acetic acid) and revealed acid-base chemistry promoting full linker dissolution and vapor-based crystallization. The mechanism enabled scalable roll-to-roll production of mechanically resilient UiO-66-NH₂ fabrics with superior chemical protective capability. Solvent choice and segregated spray delivery of organic linker and metal salt MOF precursor solutions allowed for rapid MOF nucleation on the fiber surface and decreased the energy and time needed for post-processing, producing an activated composite in less than 165 min, far outpacing conventional MOF-fabric synthesis approaches. The MOF-fabric hydrolyzed and blocked permeation of the chemical warfare agent soman, outperforming the protection-standard activated carbon cloth. This work presents both chemical insights into Zr-MOF powder and fabric composite formation by a rapid, industrially relevant approach and demonstrates its practicality and affordability for high-performing personal protective equipment.

Functionalized reactive polymers for the removal of chemical warfare agents: A review

Protection from and removal of chemical warfare agents (CWAs) from the environment remains a global goal. Activated charcoal, metal oxides, metal organic frameworks (MOFs), polyoxometalates (POMs) and reactive polymers have all been investigated for CWA removal. Composite polymeric materials are rapidly gaining traction as versatile building blocks for personal protective equipment (PPE) and catalytic devices. Polymers are inexpensive to produce and easily engineered into a wide range of materials including films, electro-spun fibers, mixed-matrix membranes/reactors, and other forms. When containing reactive side-chains, hydrolysis catalysts, and/or oxidative catalysts polymeric devices are primed for CWA decontamination. In this review, recent advances in reactive polymeric materials for CWA removal are summarized. To aid in comparing the effectiveness of the different solid catalysts, particular attention is paid to the stoichiometric ratio of reactive species to toxic substrate (CWA or CWA simulant).