Encapsulation Strategies for Highly Stable Perovskite Solar Cells under Severe Stress Testing: Damp Heat, Freezing, and Outdoor Illumination Conditions

The recent advancement of outdoor performance of perovskite photovoltaic cells technology

Perovskite solar cells achieved a record for power conversion efficiency of over 26 % for single junction cells and 34 % for planar silicon/perovskite tandems. These cells can be manufactured from low-cost materials with low-tech production techniques. As a result, it attracted great attention for future solar technology and multiple performance and stability studies have been reported in research articles. This work summarizes recent (2019-2023) reports on outdoor performance and stability tests of perovskite solar cells and modules in different locations and climate conditions. The review realized that there are limited works on outdoor testing of perovskite solar cells, and found only one year is the maximum long-term outdoor stability reported as at the time this review was conducted. The reports of this review demonstrated that accelerated aging tests of perovskite solar cells under harsh conditions such as elevated temperature, damp heat, and high relative humidity cannot replace realistic outdoor testing. As a result, studying the performance and stability of perovskite solar cells and modules under real outdoor conditions is very important to realize its commercialization.

Rational Design, Synthesis, and Structure-Property Relationship Studies of a Library of Thermoplastic Polyurethane Films as an Effective and Scalable Encapsulation Material for Perovskite Solar Cells

Hybrid organic-inorganic metal halide perovskite solar cell (PSC) technology is experiencing rapid growth due to its simple solution chemistry, high power conversion efficiency (PCE), and potential for low-cost mass production. Nevertheless, the primary obstacle preventing the upscaling and widespread outdoor deployment of PSC technology is the poor long-term device stability, which stems from the inherent instability of perovskite materials in the presence of oxygen and moisture. To address this issue, in this work, we have synthesized a series of thermoplastic polyurethanes (TPUs) through a rational design by utilizing polyols having different molecular weights and diverse isocyanates (aromatic and aliphatic). Thorough characterization of these TPUs (ASTM and ISO standards) along with structure-property relationship studies were carried out for the first time and were then used as the encapsulation material for PSCs. The prepared TPUs were robust and adhered well with the glass substrate, and the use of low temperature during the encapsulation process avoided the degradation of the perovskite absorber and other organic layers in the device stack. The encapsulated devices retained more than 93% of their initial power conversion efficiency (PCE) for over 1000 h after exposure to harsh environmental conditions such as high relative humidity (80 ± 5% RH). Furthermore, the encapsulated perovskite absorbers showed remarkable stability when they were soaked in water. This article demonstrates the potential of TPU as a suitable and easily scalable encapsulant for PSCs and pave the way for extending the lifetime and commercialization of PSCs.

Lead Sequestration in Perovskite Photovoltaic Device Encapsulated with Water-Proof and Adhesive Poly(ionic liquid)

The inevitable usage of toxic lead impedes the commercialization of lead halide perovskite solar cells, especially considering lead ions potentially unseals from the discarded and damaged devices and consequently contaminates the environment. In this work, we proposed a poly(ionic liquid) (PIL) cohered sandwich structure (PCSS) to realize lead sequestration in perovskite solar cells by a water-proof and adhesive poly([1-(3-propionic acid)-3-vinylimidazolium] bis(trifluoromethanesulphonyl)imide (PPVI-TFSI). A transparent ambidextrous protective shield manufactured from PPVI-TFSI was achieved and applied in lead sequestration for perovskite solar cells. PCSS provides robustness and water-resistance, which improves device stability toward water erosion and extreme situations (such as acid, base, salty water, and hot water). PPVI-TFSI exhibited excellent affinity toward lead with adsorption capacity of 516 mg·g^-1, which assisted to prevent lead leakage in abandoned devices as proved in the test of wheat germination vividly. PCSS provides a promising solution for complex lead sequestration and management issues, which contribute to the commercialization of perovskite solar cells.

Stability and degradation in triple cation and methyl ammonium lead iodide perovskite solar cells mediated via Au and Ag electrodes

Perovskite solar cells (PSCs), particularly based on the methyl ammonium lead iodide (MAPbI₃) formulation, have been of intense interest for the past decade within the photovoltaics (PV) community, given the stupendous rise in power conversion efficiencies (PCEs) attributed to these perovskite formulations, where PCEs have exceeded 25%. However, their long-term stability under operational conditions and environmental storage are still prime challenges to be overcome towards their commercialization. Although studies on the intrinsic perovskite absorber stability have been conducted previously, there are no clear mechanisms for the interaction of electrode-induced absorber degradation pathways, which is the focus of this study. In this report, we have conducted a comprehensive analysis on the impact of the electrode collector layer, specifically Ag and Au, on the degradation mechanism associated with the MAPbI₃ and a triple cation absorber, Cs_0.05FA_0.79MA_0.16PbI_2.45Br_0.55. Notably, Au-based PSCs for both absorbers in an n-i-p architecture showed superior PCE over Ag-based PSCs, where the optimized PCE of MAPbI₃ and triple cation-based PSCs was 15.39% and 18.21%, respectively. On the other hand, optimized PCE of MAPbI₃ and triple cation-based PSCs with Ag electrodes was 3.02% and 16.44%, respectively. In addition, the Ag-based PSCs showed a rapid decrease in PCE over Au-based PSCs through operational stability measurements. We hypothesize the mechanism of degradation, arising from the Ag interaction with the absorber through the formation of AgI in the PSCs, leads to corrosion of the perovskite absorber, as opposed to the benign AuI when Au electrodes are used in the solar cell stack. Additionally, novel use of photoluminescence spectroscopy (PL) here, allowed us to access key features of the perovskite absorber in situ, while it was in contact with the various layers within the n-i-p solar cell stack. A quenching in the PL peak in the case of Ag-contacted MAPbI₃ provided direct evidence of the Ag corrupting the optical properties of the absorber through the formation of AgI which our X-ray diffraction (XRD) results confirmed. This was supported by the fact that an emission peak was still present in the triple cation Ag-device. For the Au-contacted MAPbI₃ the presence of a well-defined PL peak, though attenuated from the triple cation Au-device, suggested the AuI does not quell the emission spectrum for either the triple cation or the MAPbI₃ absorber. The findings should aid in the understanding and design of new electrode materials with PSCs, which will help accelerate their introduction into the commercial sector in the future.

Lamination methods for the fabrication of perovskite and organic photovoltaics

Perovskite solar cells (PSCs) have shown rapid progress in a decade of extensive research and development, aiming now towards commercialization. However, the development of more facile, reliable, and reproducible manufacturing techniques will be essential for industrial production. Many lamination methods have been initially designed for organic photovoltaics (OPVs), which are conceptually similar to PSCs. Lamination could provide a low-cost and adaptable technique for the roll-to-roll production of solar cells. This review presents an overview of lamination methods for the fabrication of PSCs and OPVs. The lamination of different electrodes consisting of various materials such as metal back contacts, photoactive layers, hole transport layers (HTLs), and electron transport layers (ETLs) is discussed. The efficiency and stability of the laminated devices are also presented. Finally, the challenges and opportunities of laminated solar cells are discussed.

Bio-Inspired Graphitic Carbon-Based Large-Area (10 × 10 cm2) Perovskite Solar Cells: Stability Assessments under Indoor, Outdoor, and Water-Soaked Conditions

In the emerging photovoltaic (PV) technologies, the golden triangle rule includes higher efficiency, longevity (or stability), and low cost, which are the foremost criteria for the root of commercial feasibility. Accordingly, a unique low-cost, ecofriendly, all-solution-processed, "bio-inspired" graphitic carbon (extracted from the most invasive plant species of Eichhornia crassipes: listed as one of the 100 most dangerous species by the International Union for Conservation of Nature) and a mixed halide perovskite interface-engineered, unique single-cell large-scale (10 × 10 sq.cm with an active area of 88 cm²) carbon-based perovskite solar cell (C-PSC) are demonstrated for the first time, delivering a maximum PCE of 6.32%. Notable performance was observed under low light performance for the interface-engineered champion device fabricated using the layer-to-layer approach, which, even when tested under fluorescent room light condition (at 200 lux of about ∼0.1 SUN illumination), exhibited a significant PCE. In terms of addressing the stability issues in the fabricated PSC devices, the present work has adopted a two-step strategy: the instability toward the extrinsic factors is addressed by encapsulation, and the subsequent intrinsic instability issue is also addressed through interfacial engineering. Surprisingly, when tested under various stability conditions (STC) such as ambient air, light (continuous 1 SUN, under room light illumination (0.1 SUN) and direct sunlight), severe damp up to a depth of ∼25 mm water (cold (∼15 °C) and hot (∼65 °C)), acidic pH (∼5), and alkaline pH (∼11)) conditions, the fabricated large-scale carbon-based perovskite solar cells (C-LSPSCs) retained unexpected long-term stability in their performance for over 50 days. As to appraise the performance superiority of the fabricated C-LSPSC devices under various aforesaid testing conditions, a working model of a mini-fan has been practically powered and demonstrated.

One-Step Thermal Gradient- and Antisolvent-Free Crystallization of All-Inorganic Perovskites for Highly Efficient and Thermally Stable Solar Cells

All-inorganic perovskites have emerged as promising photovoltaic materials due to their superior thermal stability compared to their heat-sensitive hybrid organic-inorganic counterparts. In particular, CsPbI2 Br shows the highest potential for developing thermally-stable perovskite solar cells (PSCs) among all-inorganic compositions. However, controlling the crystallinity and morphology of all-inorganic compositions is a significant challenge. Here, a simple, thermal gradient- and antisolvent-free method is reported to control the crystallization of CsPbI2 Br films. Optical in situ characterization is used to investigate the dynamic film formation during spin-coating and annealing to understand and optimize the evolving film properties. This leads to high-quality perovskite films with micrometer-scale grain sizes with a noteworthy performance of 17% (≈16% stabilized), fill factor (FF) of 80.5%, and open-circuit voltage (VOC ) of 1.27 V. Moreover, excellent phase and thermal stability are demonstrated even after extreme thermal stressing at 300 °C.

Tin-based halide perovskite materials: properties and applications

Organic-inorganic hybrid halide perovskite materials have attracted considerable research interest, especially for photovoltaics. In addition, their scope has been extended towards light-emitting devices, photodetectors, or detectors. However, the toxicity of lead (Pb) element in perovskite compositions limits their applications. Therefore, a tremendous research effort on replacing is underway. More specifically, tin-based perovskites have shown the highest potential for this purpose. However, many challenges remain before these materials reach the goals of stability, safety, and eventually commercial application. This perspective considers many aspects and the critical development possibilities of tin-based perovskites, including drawbacks and challenges based on their physical properties. Additionally, it provides insights for future device applications that go beyond solar cells. Finally, the existing challenges and opportunities in tin-based perovskites are discussed.

Encapsulation and Outdoor Testing of Perovskite Solar Cells: Comparing Industrially Relevant Process with a Simplified Lab Procedure

Perovskite solar cells (PSCs) have shown great potential for next-generation photovoltaics. One of the main barriers to their commercial use is their poor long-term stability under ambient conditions and, in particular, their sensitivity to moisture and oxygen. Therefore, several encapsulation strategies are being developed in an attempt to improve the stability of PSCs in a humid environment. The lack of common testing procedures makes the comparison of encapsulation strategies challenging. In this paper, we optimized and investigated two common encapsulation strategies: lamination-based glass-glass encapsulation for outdoor operation and commercial use (COM) and a simple glue-based encapsulation mostly utilized for laboratory research purposes (LAB). We compare both approaches and evaluate their effectiveness to impede humidity ingress under three different testing conditions: on-shelf storage at 21 °C and 30% relative humidity (RH) (ISOS-D1), damp heat exposure at 85 °C and 85% RH (ISOS-D3), and outdoor operational stability continuously monitoring device performance for 10 months under maximum power point tracking on a roof-top test site in Berlin, Germany (ISOS-O3). LAB encapsulation of perovskite devices consists of glue and a cover glass and can be performed at ambient temperature, in an inert environment without the need for complex equipment. This glue-based encapsulation procedure allowed PSCs to retain more than 93% of their conversion efficiency after 1566 h of storage in ambient atmosphere and, therefore, is sufficient and suitable as an interim encapsulation for cell transport or short-term experiments outside an inert atmosphere. However, this simple encapsulation does not pass the IEC 61215 damp heat test and hence results in a high probability of fast degradation of the cells under outdoor conditions. The COM encapsulation procedure requires the use of a vacuum laminator and the cells to be able to withstand a short period of air exposure and at least 20 min at elevated temperatures (in our case, 150 °C). This encapsulation method enabled the cells to pass the IEC 61215 damp heat test and even to retain over 95% of their initial efficiency after 1566 h in a damp heat chamber. Above all, passing the damp heat test for COM-encapsulated devices translates to devices fully retaining their initial efficiency for the full duration of the outdoor test (>10 months). To the best of the authors' knowledge, this is one of the longest outdoor stability demonstrations for PSCs published to date. We stress that both encapsulation approaches described in this work are useful for the scientific community as they fulfill different purposes: the COM for the realization of prototypes for long-term real-condition validation and, ultimately, commercialization of perovskite solar cells and the LAB procedure to enable testing and carrying out experiments on perovskite solar cells under noninert conditions.

A high-efficiency and stable perovskite solar cell fabricated in ambient air using a polyaniline passivation layer

Over the past number of years, the power conversion efficiency of perovskite solar cells has remained at 25.5%, reflecting a respectable result for the general incorporation of organometallic trihalide perovskite solar cells. However, perovskite solar cells still suffer from long-term stability issues. Perovskite decomposes upon exposure to moisture, thermal, and UV-A light. Studies related to this context have remained ongoing. Recently, research was mainly conducted on the stability of perovskite against non-radiative recombination. This study improved a critical instability in perovskite solar cells arising from non-radiative recombination and UV-A light using a passivation layer. The passivation layer comprised a polyaniline (PANI) polymer as an interfacial modifier inserted between the active layer and the electron transport layer. Accordingly, the UV-A light did not reach the active layer and confined the Pb2+ ions at PANI passivation layer. This study optimized the perovskite solar cells by controlling the concentration, thickness and drying conditions of the PANI passivation layer. As a result, the efficiency of the perovskite solar cell was achieved 15.1% and showed over 84% maintain in efficiency in the ambient air for one month using the 65 nm PANI passivation layer.

Encapsulation and Stability Testing of Perovskite Solar Cells for Real Life Applications

With the progress in the development of perovskite solar cells, increased efforts have been devoted to enhancing their stability. With more devices being able to survive harsher stability testing conditions, such as damp heat or outdoor testing, there is increased interest in encapsulation techniques suitable for this type of tests, since both device architecture compatible with increased stability and effective encapsulation are necessary for those testing conditions. A variety of encapsulation techniques and materials have been reported to date for devices with different architectures and tested under different conditions. In this Perspective, we will discuss important factors affecting the encapsulation effectiveness and focus on the devices, which have been subjected to outdoor testing or damp heat testing. In addition to encapsulation requirements for these testing conditions, we will also discuss device requirements. Finally, we discuss possible methods for accelerating the testing of encapsulation and device stability and discuss the future outlook and important issues, which need to be addressed for further advancement of the stability of perovskite solar cells.