1
|
Lucas J, Padmanabha Naveen NS, Janik MJ, Alexopoulos K, Noh G, Aireddy D, Ding K, Dorman JA, Dooley KM. Improved Selectivity and Stability in Methane Dry Reforming by Atomic Layer Deposition on Ni-CeO 2-ZrO 2/Al 2O 3 Catalysts. ACS Catal 2024; 14:9115-9133. [PMID: 38933468 PMCID: PMC11197040 DOI: 10.1021/acscatal.4c02019] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/04/2024] [Revised: 05/20/2024] [Accepted: 05/20/2024] [Indexed: 06/28/2024]
Abstract
Ni can be used as a catalyst for dry reforming of methane (DRM), replacing more expensive and less abundant noble metal catalysts (Pt, Pd, and Rh) with little sacrifice in activity. Ni catalysts deactivate quickly under realistic DRM conditions. Rare earth oxides such as CeO2, or as CeO2-ZrO2-Al2O3 (CZA), are supports that improve both the activity and stability of Ni DRM systems due to their redox activity. However, redox-active supports can also enhance the undesired reverse water gas shift (RWGS) reaction, reducing the hydrogen selectivity. In this work, Ni on CZA was coated with an ultrathin Al2O3 overlayer using atomic layer deposition (ALD) to study the effects of the overlayer on catalyst activity, stability, and H2/CO ratio. A low-conversion screening method revealed improved DRM activity and lower coking rate upon the addition of the Al2O3 ALD overcoat, and improvements were subsequently confirmed in a high-conversion reactor at long times onstream. The overcoated samples gave an H2/CO ratio of ∼1 at high conversion, much greater than uncoated catalysts, and no evidence of deactivation. Characterization of used (but still active) catalysts using several techniques suggests that active Ni is in formal oxidation state >0, Ni-Ce-Al is most likely present as a mixed oxide at the surface, and a nominal thickness of 0.5 nm for the Al2O3 overcoat is optimal.
Collapse
Affiliation(s)
- Jonathan Lucas
- Department
of Chemical Engineering, Louisiana State
University, Baton
Rouge, Louisiana 70803, United States
| | | | - Michael J. Janik
- Department
of Chemical Engineering, The Pennsylvania
State University, University
Park, Pennsylvania 16802, United States
| | - Konstantinos Alexopoulos
- Department
of Chemical Engineering, The Pennsylvania
State University, University
Park, Pennsylvania 16802, United States
| | - Gina Noh
- Department
of Chemical Engineering, The Pennsylvania
State University, University
Park, Pennsylvania 16802, United States
| | - Divakar Aireddy
- Department
of Chemical Engineering, Louisiana State
University, Baton
Rouge, Louisiana 70803, United States
| | - Kunlun Ding
- Department
of Chemical Engineering, Louisiana State
University, Baton
Rouge, Louisiana 70803, United States
| | - James A. Dorman
- Department
of Chemical Engineering, Louisiana State
University, Baton
Rouge, Louisiana 70803, United States
| | - Kerry M. Dooley
- Department
of Chemical Engineering, Louisiana State
University, Baton
Rouge, Louisiana 70803, United States
| |
Collapse
|
2
|
Rahmani A, Sultanov MA, Kamiru-White K, Shultz-Johnson LR, Butkus BE, Xie S, Liu F, Nguyen DTH, Wilson-Faubert N, Nazemi A, Banerjee P, Zhai L, Delferro M, Wen J, Jurca T. Ultrathin Atomic Layer Deposited Al 2O 3 Overcoat Stabilizes Al 2O 3-Pt/Ni-Foam Hydrogenation Catalysts. ACS APPLIED MATERIALS & INTERFACES 2023; 15:43756-43766. [PMID: 37695888 DOI: 10.1021/acsami.3c08545] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 09/13/2023]
Abstract
Galvanic exchange seeds the growth of Pt nanostructures on the Ni foam monolith. Subsequent atomic layer deposition of ultrathin Al2O3 followed by annealing under air affords supported Pt catalysts with ultralow loading (0.020 ppm). In addition to the expected enhancement of the stability of the Pt particles on the surface, the ∼2 nm Al2O3 overcoat appears to also play a crucial role in the overall structural integrity of the NiOx nanoplates that grow on the Ni foam surface as a result of the preparative route. The resulting material is physically robust toward repeated handling and showcases retention of catalytic activity over 10 standard catalyst recycling trials, standing in marked contrast to the uncoated samples. Catalyst activity was tested via the hydrogenation of various functionalized styrenes at low temperatures and low hydrogen pressure in ethanol as a solvent, with a TOF as high as 9.5 × 106 h-1 for unfunctionalized styrene. Notably, the catalysts show excellent tolerance toward F, Cl, and Br substituents and no hydrogenation of the aromatic ring.
Collapse
Affiliation(s)
- Azina Rahmani
- Department of Chemistry, University of Central Florida, Orlando, Florida 32816, United States
| | - Maksim A Sultanov
- Center for Nanoscale Materials, Argonne National Laboratory, Lemont, Illinois 60439, United States
- Department of Physics, Northern Illinois University, DeKalb, Illinois 60115, United States
| | - Kemah Kamiru-White
- Department of Chemistry, University of Central Florida, Orlando, Florida 32816, United States
| | | | - Brian E Butkus
- Department of Materials Science and Engineering, University of Central Florida, Orlando, Florida 32816, United States
| | - Shaohua Xie
- Department of Civil, Environmental, and Construction Engineering, University of Central Florida, Orlando, Florida 32816, United States
| | - Fudong Liu
- Department of Civil, Environmental, and Construction Engineering, University of Central Florida, Orlando, Florida 32816, United States
- NanoScience and Technology Center (NSTC), University of Central Florida, Orlando, Florida 32826, United States
- Renewable Energy and Chemical Transformation Faculty Cluster (REACT), University of Central Florida, Orlando, Florida 32816, United States
| | - Diep T H Nguyen
- Department of Chemistry, NanoQAM, Quebec Centre for Advanced Materials, Université du Québec à Montréal, C.P. 8888, Succursale Centre-Ville, Montréal, QC H3C 3P8, Canada
| | - Noémie Wilson-Faubert
- Department of Chemistry, NanoQAM, Quebec Centre for Advanced Materials, Université du Québec à Montréal, C.P. 8888, Succursale Centre-Ville, Montréal, QC H3C 3P8, Canada
| | - Ali Nazemi
- Department of Chemistry, NanoQAM, Quebec Centre for Advanced Materials, Université du Québec à Montréal, C.P. 8888, Succursale Centre-Ville, Montréal, QC H3C 3P8, Canada
| | - Parag Banerjee
- Department of Materials Science and Engineering, University of Central Florida, Orlando, Florida 32816, United States
- NanoScience and Technology Center (NSTC), University of Central Florida, Orlando, Florida 32826, United States
- Renewable Energy and Chemical Transformation Faculty Cluster (REACT), University of Central Florida, Orlando, Florida 32816, United States
| | - Lei Zhai
- Department of Chemistry, University of Central Florida, Orlando, Florida 32816, United States
- Department of Materials Science and Engineering, University of Central Florida, Orlando, Florida 32816, United States
- NanoScience and Technology Center (NSTC), University of Central Florida, Orlando, Florida 32826, United States
| | - Massimiliano Delferro
- Chemical Sciences and Engineering Division, Argonne National Laboratory, Lemont, Illinois 60439, United States
| | - Jianguo Wen
- Center for Nanoscale Materials, Argonne National Laboratory, Lemont, Illinois 60439, United States
| | - Titel Jurca
- Department of Chemistry, University of Central Florida, Orlando, Florida 32816, United States
- NanoScience and Technology Center (NSTC), University of Central Florida, Orlando, Florida 32826, United States
- Renewable Energy and Chemical Transformation Faculty Cluster (REACT), University of Central Florida, Orlando, Florida 32816, United States
| |
Collapse
|
3
|
Powar NS, Kim D, In SI. Toward a Comprehensive Understanding of Amorphous Photocatalysts: Fundamental Hypotheses and Applications in CO 2 Photoreduction. Chemistry 2023; 29:e202203810. [PMID: 36805697 DOI: 10.1002/chem.202203810] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/06/2022] [Indexed: 02/23/2023]
Abstract
In principle, photocatalytic activity can be precisely controlled with crystalline catalysts. However, an amorphous photocatalyst could be a viable candidate for CO2 photoreduction to form value-added products. The amorphous phase is currently part of the crystalline material in several ongoing CO2 photoreduction studies. Additionally, no study indicates the amorphous material required for overall CO2 photoreduction. This perspective review article highlights fundamental assumptions that are necessary to gain insights and understand the effectiveness of amorphous photocatalysts for CO2 photoreduction. We start with basic ideas and theories about these materials, including light harvesting, variable coordination number, and the interaction of CO2 molecules with the amorphous catalytic surface. To understand the prospects of the amorphous photocatalyst, we explore machine learning with EXAFS. Furthermore, we discuss product selectivity and regeneration of photocatalysts in detail. Finally, we briefly review the work in progress on amorphous materials and compare it to that on crystalline ones.
Collapse
Affiliation(s)
- Niket S Powar
- Department of Energy Science & Engineering, Daegu Gyeongbuk Institute of Science and Technology (DGIST), 333 Techno Jungang-daero, Hyeonpung-eup, Dalseong-gun, Daegu, 42988, Republic of Korea
| | - Dongyun Kim
- Department of Energy Science & Engineering, Daegu Gyeongbuk Institute of Science and Technology (DGIST), 333 Techno Jungang-daero, Hyeonpung-eup, Dalseong-gun, Daegu, 42988, Republic of Korea
| | - Su-Il In
- Department of Energy Science & Engineering, Daegu Gyeongbuk Institute of Science and Technology (DGIST), 333 Techno Jungang-daero, Hyeonpung-eup, Dalseong-gun, Daegu, 42988, Republic of Korea
| |
Collapse
|