Rational Design and Construction of Monolithic Ordered Mesoporous Co3O4@SiO2 Catalyst by a Novel 3D Printed Technology for Catalytic Oxidation of Toluene

Recent Advances of the Effect of H2O on VOC Oxidation over Catalysts: Influencing Factors, Inhibition/Promotion Mechanisms, and Water Resistance Strategies

Water vapor is a significant component in real volatile organic compounds (VOCs) exhaust gas and has a considerable impact on the catalytic performance of catalysts for VOC oxidation. Important progress has been made in the reaction mechanisms of H2O and water resistance strategies for VOC oxidation in recent years. Despite advancements in catalytic technology, most catalysts still exhibit low activity under humid conditions, presenting a challenge in reducing the adverse effects of H2O on VOC oxidation. To develop water-resistant catalysts, understanding the mechanistic role of H2O and implementing effective water-resistance strategies with influencing factors are imperative. This Perspective systematically summarizes related research on the impact of H2O on VOC oxidation, drawing from over 390 papers published between 2013 and 2024. Five main influencing factors are proposed to clarify their effects on the role of H2O. Five inhibition/promotion mechanisms of H2O are introduced, elucidating their role in the catalytic oxidation of various VOCs. Additionally, different kinds of water resistance strategies are discussed, including the fabrication of hydrophobic materials, the design of specific structures and morphologies, and the introduction of additional elements for catalyst modification. Finally, scientific challenges and opportunities for enhancing the design of efficient and water-resistant catalysts for practical applications in VOC purification are highlighted.

Spinel-Based Catalysts That Enable Catalytic Oxidation of Volatile Organic Compounds

Volatile organic compounds (VOCs) have caused serious harm to human health and ecological environment, and have received much attention in recent years. Despite the successful applications of catalytic combustion of VOCs as the core technology of VOCs removal in industry, the development of efficient catalysts that can mineralize VOCs into nontoxic CO2 and H2O at low temperatures remains a great challenge. Recent studies show that spinel-based materials as efficient catalysts were extensively used in the catalytic oxidation VOCs field due to their synergistic effect, manifold compositions, and electron configurations. However, most of the pollutants are complex, consisting of multiple VOCs, water vapor, CO2, SO2 and other substances, which presents a significant challenge in constructing highly active and stable catalysts. To meet the future demand for efficient catalysts capable of removing various types of VOCs, it is urgent to rationally design and scientifically prepare spinel catalysts based on existing knowledge. This work reviews the research and development of various spinel catalysts with an emphasis on their catalytic performance in VOCs oxidation. The catalytic performance of spinel-based catalysts for different sorts of VOCs was summarized and compared. Moreover, the effects of the reaction conditions on the catalytic performance of spinel-based catalysts were examined to accommodate complicated operating conditions. Subsequently, the regulation of spinel oxides in structure and defect was coherently reviewed to guide the development and design of efficient catalysts. Especially, the research techniques for the reaction mechanism over spinel catalysts were displayed to better deepen the understanding of catalytic oxidation of VOCs. Finally, the current development and challenges were proposed and put forward for future research. This review provided a systematic understanding of the VOCs oxidation over spinel-based catalysts and offered guidance for the development of high-performance catalysts for VOCs elimination.

Enhanced Replenishment of Active Lattice Oxygen Using Chiral Copper Oxide

Effective catalytic performance of the transition metal oxide is attributed to high specific surface areas, abundant surface oxygen atoms, and balanced valence ratios. Although the chirality of the transition metal has attracted attention, most studies have focused on optical application. A few chiral transition metal oxides were used as electrocatalysts and photocatalysts. The influence of the chiral catalysts on the thermal catalysis process has been less explored. In this study, Mn-loaded chiral (M/l-CuO and M/d-CuO) and achiral CuO (M/a-CuO) were synthesized and compared in the catalytic oxidization of toluene. Spectrally analyzed Mn was well-dispersed on both chiral and achiral CuO. l-CuO and d-CuO showed nanoflower-like chirality. The angles between each (001) plane of CuO were the source of chirality. The toluene turnover frequency (TOF) of the samples was in the order of Mn/d-CuO (5.6 × 10-5 s-1) > Mn/l-CuO (4.4 × 10-5 s-1) > Mn/a-CuO (3.2 × 10-5 s-1) at 240 °C, consistent with the order of the oxygen replenishment rate. The as-prepared catalysts had similar ratios of lattice oxygen/surface adsorbed oxygen, Mn3+/Mn4+, and Cu+/Cu2+. A higher TOF was attributed to chirality, which increased the lattice oxygen replenishment speed from the gaseous phase to the solid surface. Our study indicates gas-solid catalysis from a structure-activity viewpoint.

Challenges and Opportunities in Preserving Key Structural Features of 3D-Printed Metal/Covalent Organic Framework

Metal-organic framework (MOF) and covalent organic framework (COF) are a huge group of advanced porous materials exhibiting attractive and tunable microstructural features, such as large surface area, tunable pore size, and functional surfaces, which have significant values in various application areas. The emerging 3D printing technology further provides MOF and COFs (M/COFs) with higher designability of their macrostructure and demonstrates large achievements in their performance by shaping them into advanced 3D monoliths. However, the currently available 3D printing M/COFs strategy faces a major challenge of severe destruction of M/COFs' microstructural features, both during and after 3D printing. It is envisioned that preserving the microstructure of M/COFs in the 3D-printed monolith will bring a great improvement to the related applications. In this overview, the 3D-printed M/COFs are categorized into M/COF-mixed monoliths and M/COF-covered monoliths. Their differences in the properties, applications, and current research states are discussed. The up-to-date advancements in paste/scaffold composition and printing/covering methods to preserve the superior M/COF microstructure during 3D printing are further discussed for the two types of 3D-printed M/COF. Throughout the analysis of the current states of 3D-printed M/COFs, the expected future research direction to achieve a highly preserved microstructure in the 3D monolith is proposed.

Hierarchically porous amino-functionalized nanoMOF network anchored phosphomolybdic acid for oxidative desulfurization and shaping application

The applications of hierarchically porous metal-organic frameworks (HP-MOFs) against traditional microporous counterparts for oxidative desulfurization (ODS) have triggered wide research interests due to their highly exposed accessible active sites and fast mass transfer of substrate molecules, particularly for the large-sized refractory sulfur compounds. Herein, a series of hierarchically porous amino-functionalized Zr-MOFs (HP-UiO-66-NH2-X) network with controllable mesopore sizes (3.5-9.2 nm) were firstly prepared through a template-free method, which were further utilized as anchoring support to bind the active phosphomolybdic acid (PMA) via the strong host-guest interaction to catalyze the ODS reaction. Benefitting from the hierarchically porous structure, accessible active sites and the strong host-guest interaction, the resultant PMA/HP-UiO-66-NH2-X exhibited excellent ODS performance, of which, the PMA/HP-UiO-66-NH2-9 with an appropriate mesopore size (4.0 nm) showed the highest catalytic activity, achieving a 99.9% removal of dibenzothiophene (DBT) within 60 min at 50 °C, far exceeding the microporous sample and PMA/HP-UiO-66. Furthermore, the scavenger experiments confirmed that •OH radical was the main reactive species and the density functional theory (DFT) calculations revealed that electron transfer (from amino group to PMA) made PMA react more easily with oxidant, thereby generating more •OH radical to promote the ODS reaction. Finally, from the industrial point of view, the powdered MOF nanoparticles (NPs) were in situ grown on the carboxymethyl cellulose (CMC) substrates and shaped into monolithic MOF-based catalysts, which still exhibited satisfying ODS performance in the case of model real fuel with good reusability, indicating its potential industrial application prospect.

Significant Enhanced SO2 Resistance of Pt/SiO2 Catalysts by Building the Ultrathin Metal Oxide Shell for Benzene Catalytic Combustion

A noble metal catalyst shows excellent low-temperature oxidation activity in the catalytic combustion of benzene but has the problem of SO2 poisoning. We all know that SO2 easily competes with the reactant molecules for adsorption of the active site and has electronic effects on the active site to deactivate the catalyst. Therefore, the sulfur resistance of catalysts is the key problem to be solved in the process of catalytic combustion of benzene. Herein, the Pt/SiO2 catalyst with an ordered mesoporous structure was prepared by a one-step hydrothermal method, and MgO, ZnO, and MnOx were, respectively, coated on the surface of Pt/SiO2 as ultrathin shells to improve the sulfur resistance of Pt/SiO2. We observed that the sulfur resistance of the Pt/SiO2 catalyst was significantly improved due to the protective effect of the metal oxide shell. By comparing the three core-shell catalysts, it was found that the Pt/SiO2@MnOx catalyst coated with a MnOx shell had the best performance. The reason was that the MnOx shell not only protected the Pt active site but also had a good electron transfer effect on the core Pt, so it could effectively avoid the rapid adsorption poisoning of SO2 on the active Pt0 site. In addition, it was verified that the excellent redispersion of MnOx species in a SO2 atmosphere could increase the low-temperature oxidation activity of the Pt/SiO2@MnOx catalyst. Meanwhile, in situ DRIFT results also confirmed that the MnOx shell could significantly promote the oxidation of benzene molecules in the SO2 atmosphere.

Mutual inhibition effects on the synchronous conversion of benzene, toluene, and xylene over MnOx catalysts

Advancing the practical application of catalytic oxidation technology demands for illustrating the synchronous conversion behavior of various volatile organic compounds (VOCs) over catalysts. Here, the mutual effects of benzene, toluene and xylene (BTX) were examined for their synchronous conversion on the surface of the MnO₂ nanowire. Competitive adsorption of xylene (absorption energy (E_ads): -0.889 eV) facilitated its prior conversion and impeded the oxidization of toluene and benzene over the catalyst. The turnover frequencies were 0.52 min^-1 (benzene), 0.90 min^-1 (toluene) and 2.42 min^-1 (xylene) for mixed BTX conversion over the MnO₂. Doping MnO₂ with K⁺, Na⁺ and Ca²⁺ could enhance its ability to oxidize the individual VOCs but did not alter the conversion mechanism of mixed BTX over the catalyst. When reducing the competitive effects in the adsorption of BTX, the oxidation performance of catalysts would depend on their ability to oxidize toluene and benzene. K-MnO₂ showed superior properties, i.e. specific surface area, highly low-valent Mn species, high lattice oxygen content, and abundant oxygen vacancy, and then exhibited superior performance during long-term operation (90% conversion in 800 min). The present study uncovered the co-conversion mechanism of multiple VOCs and significantly leveraged the catalytic oxidization technology for VOCs removal in practical application.

Continuous-Flow Hydrogenation of Nitroaromatics in Microreactor with Mesoporous Pd@SBA-15

The hydrogenation of nitroaromatics to prepare aromatic amines plays a crucial role in the chemical industry. Traditional hydrogenation has the risk of hydrogen leakage from the equipment, and its catalyst has the disadvantage of being easily deactivated and difficult to recover. In this study, we designed an efficient and stable mesoporous catalyst, Pd@SBA-15, which was constructed by impregnating the nanopores of the mesoporous material SBA-15 with palladium nanoparticles. The catalyst was then filled in a micro-packed-bed reactor (MPBR) for continuous flow hydrogenation. The designed continuous flow hydrogenation system has two distinctive features. First, we used mesoporous Pd@SBA-15 instead of the traditional bulk Pd/C as the hydrogenation catalyst, which is more suitable for exposing the active sites of metal Pd and reducing the agglomeration of nanometals. The highly ordered porous structure enhances hydrogen adsorption and thus hydrogenation efficiency. Secondly, the continuous flow system allows for precise detection and control of the reaction process. The highly efficient catalysts do not require complex post-treatment recovery, which continues to operate for 24 h with barely any reduction in activity. Due to the high catalytic activity, the designed mesoporous Pd@SBA-15 showed excellent catalytic performance as a hydrogenation catalyst in a continuous flow system with 99% conversion of nitroaromatics in 1 min. This work provides insights into the rational design of hydrogenation systems in the chemical industry.

Lattice Compressive Strain of Co3O4 Induced by Synthetic Solvents Promotes Efficient Oxidation of Benzene at Low Temperature

A series of Co₃O₄ with different surface defective structures were prepared by the solvothermal method and tested for the activity of benzene oxidation. The characterizations revealed that the synthetic solvent had a dramatic effect on the composition of Co₃O₄ precursors as well as the physicochemical properties of Co₃O₄. Although all Co₃O₄ exhibited a cubic spinel structure, Co₃O₄ prepared with triethylene glycol (Co-TEG) had the highest compressive strain due to the nature of high viscosity of triethylene glycol. These in turn affected the surface chemical structure and the low-temperature redox properties. Co-TEG exhibited the best benzene oxidation activity and showed excellent stability and good water resistance. In situ diffuse reflectance infrared Fourier transform spectroscopy was used to study the oxidation process of benzene. It was found that Co-TEG with more defective structures had abundant surface adsorbed oxygen and active lattice oxygen, which promoted the conversion of benzene and the corresponding intermediates at low temperature.

Low quantity of Pt loaded onto CeCoOx nanoboxes: Surface-rich reactive oxygen species for catalytic oxidation of toluene

An optimized oxygen activity of catalysts can facilitate oxidation of volatile organic compounds. This work shows the first construction of Ce-Co oxide thin-walled nanoboxes. Bulk-phase lattice oxygen is activated by metal-metal interactions. The subsequent uniform dispersion of low loaded Pt nanoparticles further enhances the surface-adsorbed oxygen content, and creates an oxygen-rich reaction interface. Competitive adsorption of water vapor was also inhibited, and complete catalytic oxidation of toluene was achieved at low temperature (T₉₀ =140 °C). A diffuse reflectance infrared Fourier-transform spectroscopy probe was used to investigate the adsorption-catalytic process and the possible synergistic catalytic mechanism (Langmuir-Hinshelwood and Mars-van Krevelen). This work provides a strategy for improving the catalyt Crystal structure ic oxidation performance of nanocatalysts for volatile organic compounds by increasing the catalytic oxygen activity.