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Ramteke SM, Walczak M, De Stefano M, Ruggiero A, Rosenkranz A, Marian M. 2D materials for Tribo-corrosion and -oxidation protection: A review. Adv Colloid Interface Sci 2024; 331:103243. [PMID: 38924802 DOI: 10.1016/j.cis.2024.103243] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/22/2024] [Revised: 06/01/2024] [Accepted: 06/21/2024] [Indexed: 06/28/2024]
Abstract
The recent rise of 2D materials has extended the opportunities of tuning a variety of properties. Tribo-corrosion, the complex synergy between mechanical wear and chemical corrosion, poses significant challenges across numerous industries where materials are subjected to both tribological stressing and corrosive environments. This intricate interplay often leads to accelerated material degradation and failure. This review critically assesses the current state of utilizing 2D nanomaterials to enhance tribo-corrosion and -oxidation behavior. The paper summarizes the fundamental knowledge about tribo-corrosion and -oxidation mechanisms before assessing the key contributions of 2D materials, including graphene, transition metal chalcogenides, hexagonal boron nitride, MXenes, and black phosphorous, regarding the resulting friction and wear behavior. The protective roles of these nanomaterials against corrosion and oxidation are investigated, highlighting their potential in mitigating material degradation. Furthermore, we delve into the nuanced interplay between mechanical and corrosive factors in the specific application of 2D materials for tribo-corrosion and -oxidation protection. The synthesis of key findings underscores the advancements achieved through integrating 2D nanomaterials. An outlook for future research directions is provided, identifying unexplored avenues, and proposing strategies to propel the field forward. This analysis aims at guiding future investigations and developments at the dynamic intersection of 2D nanomaterials, tribo-corrosion, and -oxidation protection.
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Affiliation(s)
- Sangharatna M Ramteke
- Department of Mechanical and Metallurgical Engineering, School of Engineering, Pontificia Universidad Católica de Chile, Santiago, Chile.
| | - Magdalena Walczak
- Department of Mechanical and Metallurgical Engineering, School of Engineering, Pontificia Universidad Católica de Chile, Santiago, Chile; ANID - Millennium Science Initiative Program, Millennium Institute for Green Ammonia (MIGA), Santiago, Chile.
| | - Marco De Stefano
- Department of Industrial Engineering, University of Salerno, Fisciano, Italy.
| | - Alessandro Ruggiero
- Department of Industrial Engineering, University of Salerno, Fisciano, Italy.
| | - Andreas Rosenkranz
- Department of Chemical Engineering, Biotechnology and Materials (FCFM), Universidad de Chile, Santiago, Chile; ANID - Millennium Science Initiative Program, Millennium Nuclei of Advanced MXenes for Sustainable Applications (AMXSA), Santiago, Chile.
| | - Max Marian
- Department of Mechanical and Metallurgical Engineering, School of Engineering, Pontificia Universidad Católica de Chile, Santiago, Chile; Institute for Machine Design and Tribology (IMKT), Leibniz University Hannover, Garbsen, Germany.
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Udoh II, Ekerenam OO, Daniel EF, Ikeuba AI, Njoku DI, Kolawole SK, Etim IIN, Emori W, Njoku CN, Etim IP, Uzoma PC. Developments in anticorrosive organic coatings modulated by nano/microcontainers with porous matrices. Adv Colloid Interface Sci 2024; 330:103209. [PMID: 38848645 DOI: 10.1016/j.cis.2024.103209] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/25/2024] [Revised: 05/02/2024] [Accepted: 06/03/2024] [Indexed: 06/09/2024]
Abstract
The durability and functionality of many metallic structures are seriously threatened by corrosion, which makes the development of anticorrosive coatings imperative. This state-of-the-art survey explores the recent developments in the field of anticorrosive organic coatings modulated by innovations involving nano/microcontainers with porous matrices. The integration of these cutting-edge delivery systems seeks to improve the protective properties of coatings by enabling controlled release, extended durability, targeted application of corrosion inhibitors, and can be co-constructed to achieve defect filling by polymeric materials. The major highlight of this review is an in-depth analysis of the functionalities provided by porous nano/microcontainers in the active protection and self-healing of anticorrosive coatings, including their performance evaluation. In one case, after 20 days of immersion in 0.1 M NaCl, a scratched coating containing mesoporous silica nanoparticles loaded with an inhibitor benzotriazole and shelled with polydopamine (MSNs-BTA@PDA) exhibited coating restoration indicated by a sustained corrosion resistance rise over an extended period monitored by impedance values at 0.01 Hz frequency, rising from 8.3 × 104 to 7.0 × 105 Ω cm2, a trend assigned to active protection by the release of inhibitors and self-healing capabilities. Additionally, some functions related to anti-fouling and heat preservation by nano/microcontainers are highlighted. Based on the literature survey, some desirable properties, current challenges, and prospects of anticorrosive coatings doped with nano/microcontainers have been summarized. The knowledge gained from this survey will shape future research directions and applications in a variety of industrial areas, in addition to advancing smart corrosion prevention technology.
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Affiliation(s)
- Inime I Udoh
- The Hempel Foundation Coatings Science and Technology Centre (CoaST), Department of Chemical and Biochemical Engineering, Technical University of Denmark (DTU), 2800 Kgs. Lyngby, Denmark; Nigerian Alumni Association of the Institute of Metal Research, Chinese Academy of Sciences (NAAIMCAS), Nigeria.
| | - Okpo O Ekerenam
- Department of Biochemistry, School of Pure & Applied Sciences, Federal University of Technology, Ikot Abasi, Akwa Ibom State, Nigeria; Nigerian Alumni Association of the Institute of Metal Research, Chinese Academy of Sciences (NAAIMCAS), Nigeria
| | - Enobong F Daniel
- Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China; Nigerian Alumni Association of the Institute of Metal Research, Chinese Academy of Sciences (NAAIMCAS), Nigeria
| | - Alexander I Ikeuba
- Materials Chemistry Research Group, Department of Pure and Applied Chemistry, University of Calabar, Calabar, Nigeria; Nigerian Alumni Association of the Institute of Metal Research, Chinese Academy of Sciences (NAAIMCAS), Nigeria.
| | - Demian I Njoku
- Department of Applied Science, School of Science and Technology, Hong Kong Metropolitan University, Hong Kong, SAR, China; Nigerian Alumni Association of the Institute of Metal Research, Chinese Academy of Sciences (NAAIMCAS), Nigeria; Africa Center of Excellence in Future Energies and Electrochemical Systems (ACEFUELS), Federal University of Technology, Owerri, Nigeria; Centre for Corrosion and Protection of Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China; Department of Industrial Chemistry, Madonna University, Elele, Nigeria.
| | - Sharafadeen K Kolawole
- Mechanical Engineering Department, School of Engineering and Technology, Federal Polytechnic, P.M.B 420 Offa, Nigeria; Nigerian Alumni Association of the Institute of Metal Research, Chinese Academy of Sciences (NAAIMCAS), Nigeria.
| | - Ini-Ibehe N Etim
- Marine Chemistry and Corrosion Research Group, Department of Marine Science, Akwa Ibom State University, P. M. B. 1167, Nigeria; Nigerian Alumni Association of the Institute of Metal Research, Chinese Academy of Sciences (NAAIMCAS), Nigeria; Africa Center of Excellence in Future Energies and Electrochemical Systems (ACEFUELS), Federal University of Technology, Owerri, Nigeria
| | - Wilfred Emori
- School of Materials Science and Engineering, Sichuan University of Science and Engineering, Zigong 643000, Sichuan, PR China; Nigerian Alumni Association of the Institute of Metal Research, Chinese Academy of Sciences (NAAIMCAS), Nigeria
| | - Chigoziri N Njoku
- Environmental, Composite and Optimization Research Group, Department of Chemical Engineering, Federal University of Technology, PMB 1526 Owerri, Nigeria; Nigerian Alumni Association of the Institute of Metal Research, Chinese Academy of Sciences (NAAIMCAS), Nigeria; Africa Center of Excellence in Future Energies and Electrochemical Systems (ACEFUELS), Federal University of Technology, Owerri, Nigeria.
| | - Iniobong P Etim
- Department of Physics, University of Calabar, Calabar, Nigeria; Nigerian Alumni Association of the Institute of Metal Research, Chinese Academy of Sciences (NAAIMCAS), Nigeria
| | - Paul C Uzoma
- ZJU-UIUC Institute, International Campus, Zhejiang University, Haining 314400, China; Nigerian Alumni Association of the Institute of Metal Research, Chinese Academy of Sciences (NAAIMCAS), Nigeria; Department of Polymer and Textile Engineering, Federal University of Technology, P.M.B. 1526, Owerri, Nigeria
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Wu Y, Wu Y, Sun Y, Zhao W, Wang L. 2D Nanomaterials Reinforced Organic Coatings for Marine Corrosion Protection: State of the Art, Challenges, and Future Prospectives. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024:e2312460. [PMID: 38500264 DOI: 10.1002/adma.202312460] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/20/2023] [Revised: 02/04/2024] [Indexed: 03/20/2024]
Abstract
2D nanomaterials, with extraordinary physical and chemical characteristics, have long been regarded as promising nanofillers in organic coatings for marine corrosion protection. The past decade has witnessed the high-speed progress of 2D nanomaterial-reinforced organic composite coatings, and plenty of breakthroughs have been achieved as yet. This review covers an in-depth and all-around outline of the up-to-date advances in 2D nanomaterial-modified organic coatings employed for the marine corrosion protection realm. Starting from a brief introduction to 2D nanomaterials, the preparation strategies and properties are illustrated. Subsequently, diverse protection models based on composite coatings for marine corrosion protection are also introduced, including physical barrier, self-healing, as well as cathodic protection, respectively. Furthermore, computational simulations and critical factors on the corrosion protection properties of composite coatings are clarified in detail. Finally, the remaining challenges and prospects for marine corrosion protection based on 2D nanomaterials reinforced organic coatings are highlighted.
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Affiliation(s)
- Yangmin Wu
- Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201, China
| | - Yinghao Wu
- Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201, China
| | - Yingxiang Sun
- Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201, China
| | - Wenjie Zhao
- Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201, China
| | - Liping Wang
- Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201, China
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Lv Z, Ren K, Liu T, Zhao Y, Zhang Z, Li G. Design Polyaniline/α-Zirconium Phosphate Composites for Achieving Self-Healing Anti-Corrosion of Carbon Steel. NANOMATERIALS (BASEL, SWITZERLAND) 2023; 14:76. [PMID: 38202531 PMCID: PMC10780750 DOI: 10.3390/nano14010076] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/17/2023] [Revised: 12/20/2023] [Accepted: 12/23/2023] [Indexed: 01/12/2024]
Abstract
The rupture of a micro/nano container can trigger the release of repair agents and provides the coating with a self-healing and anti-corrosion effect. However, the defect and inhomogeneity of the coating, produced by the rupture of the micro/nano container, may weaken its anti-corrosion performance. This study reports a rare protection mechanism, which optimizes the space occupying of zirconium phosphate, and the de-doping peculiarity of polyaniline without the rupture of the micro/nano container. Polyaniline/α-zirconium phosphate composites were constructed through in situ oxidation polymerization. Repair agents were added in the form of doped acids. According to the different repair agents in polyaniline/α-zirconium phosphate composites (citric ion, tartaric ion and phytic ion), the performance and protection mechanism of the composites were researched. Polyaniline/α-zirconium phosphate coating (with phytic ion) shows an excellent self-healing anti-corrosive effect, due to the large spatial structure and abundant chelating groups of the precipitation inhibitor. Considering the anti-corrosive application, the developed polyaniline/α-zirconium phosphate composite has a far-reaching influence on marine development.
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Affiliation(s)
| | | | | | - Yunyan Zhao
- College of Materials Science and Engineering, Qingdao University of Science and Technology, Qingdao 266042, China (Z.Z.); (G.L.)
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Mohammadkhah S, Sarabi A, Mohammadloo HE, Ghamsarizade R. Improvement of Active/passive Anti-corrosion/Weathering Properties of Epoxy-Siloxane Structure via Cloisite 30B/Polyaniline Inclusion as New Hybrid Nanocomposite Coatings. Colloids Surf A Physicochem Eng Asp 2023. [DOI: 10.1016/j.colsurfa.2023.131297] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/18/2023]
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Zhao SR, Liu ZX, Liu JK, Liu J, Luan B, Ma YS, Liu PP. Enhanced Weathering and Corrosion Resistance of Eu-Doped ZnO Solid Solution Material by Fluorescence Modification. Ind Eng Chem Res 2023. [DOI: 10.1021/acs.iecr.2c04350] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/06/2023]
Affiliation(s)
- Si-Rui Zhao
- School of Chemistry and Molecular Engineering, East China University of Science and Technology, Shanghai200237, P.R. China
| | - Zi-Xiang Liu
- School of Chemistry and Molecular Engineering, East China University of Science and Technology, Shanghai200237, P.R. China
| | - Jin-Ku Liu
- School of Chemistry and Molecular Engineering, East China University of Science and Technology, Shanghai200237, P.R. China
| | - Jichang Liu
- School of Chemical Engineering, East China University of Science and Technology, Shanghai200237, P.R. China
| | - Bo Luan
- Shandong Chambroad Holding Group Co., Ltd., Binzhou, Shandong Province256500, P.R. China
| | - Yun-Sheng Ma
- Shandong Chambroad Holding Group Co., Ltd., Binzhou, Shandong Province256500, P.R. China
| | - Peng-Peng Liu
- Shandong Chambroad Holding Group Co., Ltd., Binzhou, Shandong Province256500, P.R. China
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Dutta GK, Karak N. Citric acid functionalized reduced graphene oxide containing bio‐based waterborne polyester thermoset as an excellent anticorrosive material. POLYM ADVAN TECHNOL 2022. [DOI: 10.1002/pat.5938] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Geeti Kaberi Dutta
- Advanced Polymer and Nanomaterial Laboratory, Department of Chemical Sciences Tezpur University Tezpur India
| | - Niranjan Karak
- Advanced Polymer and Nanomaterial Laboratory, Department of Chemical Sciences Tezpur University Tezpur India
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Liu C, Hou P, Qian B, Hu X. Smart healable and reportable anticorrosion coating based on halloysite nanotubes carrying 8-hydroxyquinoline on steel. J IND ENG CHEM 2022. [DOI: 10.1016/j.jiec.2022.10.050] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
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