Tuning CO2 Hydrogenation Selectivity through Reaction-Driven Restructuring on Cu-Ni Bimetal Catalysts

Revealing the anti-sintering phenomenon on silica-supported nickel catalysts during CO2 hydrogenation

The CO2 catalytic hydrogenation represents a promising approach for gas-phase CO2 utilization in a direct manner. Due to its excellent hydrogenation ability, nickel has been widely studied and has shown good activities in CO2 hydrogenation reactions, in addition to its high availability and low price. However, Ni-based catalysts are prone to sintering under elevated temperatures, leading to unstable catalytic performance. In the present study, various characterization techniques were employed to study the structural evolution of Ni/SiO2 during CO2 hydrogenation. An anti-sintering phenomenon is observed for both 9% Ni/SiO2 and 1% Ni/SiO2 during CO2 hydrogenation at 400°C. Results revealed that Ni species were re-dispersed into smaller-sized nanoparticles and formed Ni0 active species. While interestingly, this anti-sintering phenomenon leads to distinct outcomes for two catalysts, with a gradual increase in both reactivity and CH4 selectivity for 9% Ni/SiO2 presumably due to the formation of abundant surface Ni° from redispersion, while an apparent decreasing trend of CH4 selectivity for 1% Ni/SiO2 sample, presumably due to the formation of ultra-small nanoparticles that diffuse and partially filled the mesoporous pores of the silica support over time. Finally, the redispersion phenomenon was found relevant to the H2 gas in the reaction environment and enhanced as the H2 concentration increased. This finding is believed to provide in-depth insights into the structural evolution of Ni-based catalysts and product selectivity control in CO2 hydrogenation reactions.

Harnessing the Synergy of Fe and Co with Carbon Nanofibers for Enhanced CO2 Hydrogenation Performance

Amid growing concerns about climate change and energy sustainability, the need to create potent catalysts for the sequestration and conversion of CO2 to value-added chemicals is more critical than ever. This work describes the successful synthesis and profound potential of high-performance nanofiber catalysts, integrating earth-abundant iron (Fe) and cobalt (Co) as well as their alloy counterpart, FeCo, achieved through electrospinning and judicious thermal treatments. Systematic characterization using an array of advanced techniques, including SEM, TGA-DSC, ICP-MS, XRF, EDS, FTIR-ATR, XRD, and Raman spectroscopy, confirmed the integration and homogeneous distribution of Fe/Co elements in nanofibers and provided insights into their catalytic nuance. Impressively, the bimetallic FeCo nanofiber catalyst, thermally treated at 1050 °C, set a benchmark with an unparalleled CO2 conversion rate of 46.47% at atmospheric pressure and a consistent performance over a 55 h testing period at 500 °C. Additionally, this catalyst exhibited prowess in producing high-value hydrocarbons, comprising 8.01% of total products and a significant 31.37% of C2+ species. Our work offers a comprehensive and layered understanding of nanofiber catalysts, delving into their transformations, compositions, and structures under different calcination temperatures. The central themes of metal-carbon interactions, the potential advantages of bimetallic synergies, and the importance of structural defects all converge to define the catalytic performance of these nanofibers. These revelations not only deepen our understanding but also set the stage for future endeavors in designing advanced nanofiber catalysts with bespoke properties tailored for specific applications.

Facet-Controlled Cu2O Support Enhances Catalytic Activity of Pt Nanoparticles for CO Oxidation

The metal-support interaction plays a crucial role in determining the catalytic activity of supported metal catalysts. Changing the facet of the support is a promising strategy for catalytic control via constructing a well-defined metal-support nanostructure. Herein, we developed cubic and octahedral Cu₂O supports with (100) and (111) facets terminated, respectively, and Pt nanoparticles (NPs) were introduced. The in situ characterizations revealed the facet-dependent encapsulation of the Pt NPs by a CuO layer due to the oxidation of the Cu₂O support during the CO oxidation reaction. The CuO layer on Pt at cubic Cu₂O (Pt/c-Cu₂O) significantly enhanced catalytic performance, while the thicker CuO layer on Pt at octahedral Cu₂O suppressed CO conversion. The formation of a thin CuO layer is attributed to the dominant Pt-O-Cu bond at the Pt/c-Cu₂O interface, which suppresses the adsorption of oxygen molecules. This investigation provides insight into designing high-performance catalysts via engineering the interface interaction.