Beneficial Role of Copper in the Enhancement of Durability of Ordered Intermetallic PtFeCu Catalyst for Electrocatalytic Oxygen Reduction

Emerging Pt-based intermetallic nanoparticles for the oxygen reduction reaction

The advancement of highly efficient and enduring platinum (Pt)-based electrocatalysts for the oxygen reduction reaction (ORR) is a critical determinant to enable broad utilization of clean energy conversion technologies. Pt-based intermetallic electrocatalysts offer durability and superior ORR activity over their traditional analogues due to their definite stoichiometry, ordered and extended structures, and favourable enthalpy of formation. With the advent in new synthetic methods, Pt-based intermetallic nanoparticles as a new class of advanced electrocatalysts have been studied extensively in recent years. This review discusses the preparation principles, representative preparation methods of Pt-based intermetallics and their applications in the ORR. Our review is focused on L10 Pt-based intermetallics which have gained tremendous interest recently due to their larger surface strain and enhanced M(3d)-Pt(5d) orbital coupling, particularly in the crystallographic c-axis direction. Additionally, we discuss future research directions to further improve the efficiency of Pt-based intermetallic electrocatalysts with the intention of stimulating increased research ventures in this domain.

Intermetallic Nanocrystals for Fuel-Cells-Based Electrocatalysis

Electrocatalysis underpins the renewable electrochemical conversions for sustainability, which further replies on metallic nanocrystals as vital electrocatalysts. Intermetallic nanocrystals have been known to show distinct properties compared to their disordered counterparts, and been long explored for functional improvements. Tremendous progresses have been made in the past few years, with notable trend of more precise engineering down to an atomic level and the investigation transferring into more practical membrane electrode assembly (MEA), which motivates this timely review. After addressing the basic thermodynamic and kinetic fundamentals, we discuss classic and latest synthetic strategies that enable not only the formation of intermetallic phase but also the rational control of other catalysis-determinant structural parameters, such as size and morphology. We also demonstrate the emerging intermetallic nanomaterials for potentially further advancement in energy electrocatalysis. Then, we discuss the state-of-the-art characterizations and representative intermetallic electrocatalysts with emphasis on oxygen reduction reaction evaluated in a MEA setup. We summarize this review by laying out existing challenges and offering perspective on future research directions toward practicing intermetallic electrocatalysts for energy conversions.

Shape-Controlled Synthesis of Platinum-Based Nanocrystals and Their Electrocatalytic Applications in Fuel Cells

To achieve environmentally benign energy conversion with the carbon neutrality target via electrochemical reactions, the innovation of electrocatalysts plays a vital role in the enablement of renewable resources. Nowadays, Pt-based nanocrystals (NCs) have been identified as one class of the most promising candidates to efficiently catalyze both the half-reactions in hydrogen- and hydrocarbon-based fuel cells. Here, we thoroughly discuss the key achievement in developing shape-controlled Pt and Pt-based NCs, and their electrochemical applications in fuel cells. We begin with a mechanistic discussion on how the morphology can be precisely controlled in a colloidal system, followed by highlighting the advanced development of shape-controlled Pt, Pt-alloy, Pt-based core@shell NCs, Pt-based nanocages, and Pt-based intermetallic compounds. We then select some case studies on models of typical reactions (oxygen reduction reaction at the cathode and small molecular oxidation reaction at the anode) that are enhanced by the shape-controlled Pt-based nanocatalysts. Finally, we provide an outlook on the potential challenges of shape-controlled nanocatalysts and envision their perspective with suggestions.

Catalysis of Alloys: Classification, Principles, and Design for a Variety of Materials and Reactions

Alloying has long been used as a promising methodology to improve the catalytic performance of metallic materials. In recent years, the field of alloy catalysis has made remarkable progress with the emergence of a variety of novel alloy materials and their functions. Therefore, a comprehensive disciplinary framework for catalytic chemistry of alloys that provides a cross-sectional understanding of the broad research field is in high demand. In this review, we provide a comprehensive classification of various alloy materials based on metallurgy, thermodynamics, and inorganic chemistry and summarize the roles of alloying in catalysis and its principles with a brief introduction of the historical background of this research field. Furthermore, we explain how each type of alloy can be used as a catalyst material and how to design a functional catalyst for the target reaction by introducing representative case studies. This review includes two approaches, namely, from materials and reactions, to provide a better understanding of the catalytic chemistry of alloys. Our review offers a perspective on this research field and can be used encyclopedically according to the readers' individual interests.

Solid-State Reaction Synthesis of Nanoscale Materials: Strategies and Applications

Nanomaterials (NMs) with unique structures and compositions can give rise to exotic physicochemical properties and applications. Despite the advancement in solution-based methods, scalable access to a wide range of crystal phases and intricate compositions is still challenging. Solid-state reaction (SSR) syntheses have high potential owing to their flexibility toward multielemental phases under feasibly high temperatures and solvent-free conditions as well as their scalability and simplicity. Controlling the nanoscale features through SSRs demands a strategic nanospace-confinement approach due to the risk of heat-induced reshaping and sintering. Here, we describe advanced SSR strategies for NM synthesis, focusing on mechanistic insights, novel nanoscale phenomena, and underlying principles using a series of examples under different categories. After introducing the history of classical SSRs, key theories, and definitions central to the topic, we categorize various modern SSR strategies based on the surrounding solid-state media used for nanostructure growth, conversion, and migration under nanospace or dimensional confinement. This comprehensive review will advance the quest for new materials design, synthesis, and applications.

Achievements in Pt nanoalloy oxygen reduction reaction catalysts: strain engineering, stability and atom utilization efficiency

The Pt nanoalloy surfaces often show unique electronic and physicochemical properties that are distinct from those of their parent metals, which provide significant room for manipulating their oxygen reduction reaction (ORR) behaviour. In this Feature Article, we present the progress of our recent research and that of other groups in Pt nanoalloy catalysts for ORR from three aspects, namely, strain engineering, stability and atom utilization efficiency. Some new insights into Pt surface strain engineering will be firstly introduced, with a focus on discussing the effect of compressive and tensile strain on the chemisorption properties. Secondly, the design concepts and synthetic methodologies to intensify the inherent stability of Pt nanoalloys will be summarized. Then, the exciting research push in developing nanostructured alloys with high atom utilization efficiency of Pt will be presented. Finally, a brief illumination of challenges and future developing perspectives of Pt nanoalloy catalysts will be provided.

Effect of Metal Coordination Fashion on Oxygen Electrocatalysis of Cobalt-Manganese Oxides

The oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) are the most critical reactions that limit the efficiency of fuel cells, water electrolyzers, and metal-air batteries. Therefore, a need exists to develop cost-effective and highly active alternative electrocatalysts for ORR and OER. This study investigates the influence of metal coordination fashion on electrocatalytic ORR and OER activities among three types of Co-Mn bimetallic oxides (CMOs): tunnel-type (CMO_T), layer-type (CMO_L), and spinel-type (CMO_S) structures. An electrochemical evaluation for CMOs verifies that CMO_L has the highest ORR and OER specific activities, which is relatively better than the previously reported bifunctional metal oxides. Additionally, atomic configuration analysis for the oxides suggests that the excellent ORR and OER activities of CMO_L result from the difference in Co and Mn coordination states. This paper not only presents an excellent electrocatalyst for alkaline fuel cells and water electrolyzers but also provides an important guideline for the design of oxygen electrocatalysts.

High Durability of Pt3Sn/Graphene Electrocatalysts toward the Oxygen Reduction Reaction Studied with In Situ QEXAFS

To prevent the corrosion of carbon and to enhance corrosion resistance, charge transfer, and mass transfer, graphene, which exhibits a high surface area and good conductivity, was used as an electrocatalyst support for a fuel cell. Pt₃Sn/G electrocatalysts for the oxygen reduction reaction (ORR) were prepared with alcohol reduction. The characterization of synthesized catalysts was analyzed according to the energy-dispersive spectrometer (EDS), X-ray diffraction (XRD), high-resolution transmission electron microscope (HRTEM), and extended X-ray absorption fine structure (EXAFS). The electrochemical performance was analyzed with cyclic-voltammetry (CV), linear sweep voltammetry (LSV), and accelerated degradation test (ADT) measurements. The Pt₃Sn/G electrocatalysts showed more positive onset potential and larger ORR mass activity than commercial Pt/C catalysts after 5000 cycles of ADT, indicating that in an acidic environment, Pt₃Sn/G is more chemically stable than Pt/C. Graphene has effective acid tolerance, is more stable against corrosion, and shows increased stability through preventing PtSn nanoparticles from detaching from the surface. According to the in situ quick EXAFS (QEXAFS) under a CV test to clarify the potential-dependent state of the Pt₃Sn/G electrocatalyst, the results show that the electrode surface is reproducible; there is no perceptible change in the oxidation state of the Pt₃Sn/G electrocatalyst. The radial distribution function (RDF) of the EXAFS spectra shows that the adsorption and desorption of H⁺ and OH^- cause no structural change in the Pt₃Sn crystallites. This work provides insight into the reaction mechanism of proton electroreduction and hydrogen adsorption on a Pt₃Sn/G electrocatalyst surface.

Scalable Preparation of the Chemically Ordered Pt-Fe-Au Nanocatalysts with High Catalytic Reactivity and Stability for Oxygen Reduction Reactions

Carbon-supported Au-Pt _xFe _y nanoparticles were synthesized via microwave heating polyol process, followed by annealing for the formation of the ordered structure. The structure characterizations indicate that Au is alloyed with intermetallic Pt-Fe nanoparticles and therefore the surface electronic properties are tuned. The electrochemical tests show that the microwave heating polyol process is more effective than oil bath heating polyol process for synthesizing the highly active catalysts. The introduction of trace Au (0.2 wt % Au) significantly improves the oxygen reduction reaction (ORR) catalytic activity of Pt _xFe _y catalysts. Au-PtFe/C-H (0.66 A/mg_Pt) and Au-PtFe₃/C-H (0.63 A/mg_Pt) prepared in a batch of 10.0 g show significantly improved catalytic activities than their counterparts (PtFe/C-H and PtFe₃/C-H) as well as commercial Johnson Matthey Pt/C (0.17 A/mg_Pt). In addition, the as-prepared Au-PtFe/C-H and Au-PtFe₃/C-H display highly enhanced stability toward the ORR compared to the commercial Pt/C. The superior catalytic performance is attributed to the synergistic effect of chemically ordered intermetallic structure and Au. This work provides a scalable synthesis of the multimetallic chemically ordered Au-Pt _xFe _y catalysts with high ORR catalytic performance in acidic condition.

Pt/TiSi x-NCNT Novel Janus Nanostructure: A New Type of High-Performance Electrocatalyst

Novel Janus nanostructured electrocatalyst (Pt/TiSi _x-NCNT) was prepared by first sputtering TiSi _x on one side of N-doped carbon nanotubes (NCNTs), followed by wet chemical deposition of Pt nanoparticles (NPs) on the other side. Transmission electron microscopy (TEM) studies showed that the Pt NPs are mainly deposited on the NCNT surface where no TiSi _x (i.e., between the gaps of TiSi _x film). This feature could benefit the increase in the stability of the Pt NP catalyst. Indeed, compared to the state-of-the-art commercial Pt/C catalyst, this novel Pt/TiSi _x-NCNT Janus structure showed ∼3 times increase in stability as well as significantly improved CO tolerance. The obvious performance enhancement could be attributed to the better corrosion resistance of TiSi _x and NCNTs than the carbon black that is used in the commercial Pt/C catalyst. Pt/TiSi _x-NCNT Janus nanostructures open the door for designing new type of high-performance electrocatalyst for fuel cells and other oxygen reduction reaction-related energy devices.

DFT Study on Intermetallic Pd-Cu Alloy with Cover Layer Pd as Efficient Catalyst for Oxygen Reduction Reaction

Detailed density functional theory (DFT) calculations of the adsorption energies (E_ad) for oxygen on monolayer Pd on top of the Pd–Cu face-centered cubic (FCC) alloy and intermetallic B2 structure revealed a linear correspondence between the adsorption energies and the d-band center position. The calculated barrier (E_barrier) for oxygen dissociation depends linearly on the reaction energy difference (ΔE). The O₂ has a stronger adsorption strength and smaller barrier on the intermetallic Pd–Cu surface than on its FCC alloy surface. The room-temperature free energy (ΔG) analysis suggests the oxygen reduction reaction (ORR) pathways proceed by a direct dissociation mechanism instead of hydrogenation into OOH. These results might be of use in designing intermetallic Pd–Cu as ORR electrocatalysts.

Ternary Pt9RhFex Nanoscale Alloys as Highly Efficient Catalysts with Enhanced Activity and Excellent CO-Poisoning Tolerance for Ethanol Oxidation

To address the problems of high cost and poor stability of anode catalysts in direct ethanol fuel cells (DEFCs), ternary nanoparticles Pt₉RhFe_x (x = 1, 3, 5, 7, and 9) supported on carbon powders (XC-72R) have been synthesized via a facile method involving reduction by sodium borohydride followed by thermal annealing in N₂ at ambient pressure. The catalysts are physically characterized by X-ray diffraction, scanning transmission electron microscopy, and X-ray photoelectron spectroscopy, and their catalytic performance for the ethanol oxidation reaction (EOR) is evaluated by cyclic and linear scan voltammetry, CO-stripping voltammograms, and chronopotentiometry. All the Pt₉RhFe_x/C catalysts of different atomic ratios produce high EOR catalytic activity. The catalyst of atomic ratio composition 9:1:3 (Pt/Rh/Fe) has the highest activity and excellent CO-poisoning tolerance. Moreover, the enhanced EOR catalytic activity on Pt₉RhFe₃/C when compared to Pt₉Rh/C, Pt₃Fe/C, and Pt/C clearly demonstrates the presence of Fe improves catalytic performance. Notably, the onset potential for CO oxidation on Pt₉RhFe₃/C (0.271 V) is ∼55, 75, and 191 mV more negative than on Pt₉Rh/C (0.326 V), Pt₃Fe/C (0.346 V), and Pt/C (0.462 V), respectively, which implies the presence of Fe atoms dramatically improves CO-poisoning tolerance. Meanwhile, compared to the commercial PtRu/C catalyst, the peak potential on Pt₉RhFe₃/C for CO oxidation was just slightly changed after several thousand cycles, which shows high stability against the potential cycling. The possible mechanism by which Fe and Rh atoms facilitate the observed enhanced performance is also considered herein, and we conclude Pt₉RhFe₃/C offers a promising anode catalyst for direct ethanol fuel cells.

Development of a Wattecs parallel autoclave system synthesis technique for tailoring surface compositions and valence states of Pt–Fe alloys to realize bifunctional electrocatalysis

We have developed a synthesis technique using a Wattecs parallel autoclave system for tailoring the surface compositions and valence states of Pt–Fe alloys with N-doping to achieve bifunctional electrocatalysis.

Unusual enhancement in the electroreduction of oxygen by NiCoPt by surface tunability through potential cycling

Surface tunability during potential cycling gives unusual enhancement in ORR by NiCoPt.

Structural dynamics and activity of nanocatalysts inside fuel cells by in operando atomic pair distribution studies

Here we present the results from a study aimed at clarifying the relationship between the atomic structure and activity of nanocatalysts for chemical reactions driving fuel cells, such as the oxygen reduction reaction (ORR). In particular, using in operando high-energy X-ray diffraction (HE-XRD) we tracked the evolution of the atomic structure and activity of noble metal-transition metal (NM-TM) nanocatalysts for ORR as they function at the cathode of a fully operational proton exchange membrane fuel cell (PEMFC). Experimental HE-XRD data were analysed in terms of atomic pair distribution functions (PDFs) and compared to the current output of the PEMFC, which was also recorded during the experiments. The comparison revealed that under actual operating conditions, NM-TM nanocatalysts can undergo structural changes that differ significantly in both length-scale and dynamics and so can suffer losses in their ORR activity that differ significantly in both character and magnitude. Therefore we argue that strategies for reducing ORR activity losses should implement steps for achieving control not only over the length but also over the time-scale of the structural changes of NM-TM NPs that indeed occur during PEMFC operation. Moreover, we demonstrate how such a control can be achieved and thereby the performance of PEMFCs improved considerably. Last but not least, we argue that the unique capabilities of in operando HE-XRD coupled to atomic PDF analysis to characterize active nanocatalysts inside operating fuel cells both in a time-resolved manner and with atomic level resolution, i.e. in 4D, can serve well the ongoing search for nanocatalysts that deliver more with less platinum.

Enhanced Catalytic Activities of NiPt Truncated Octahedral Nanoparticles toward Ethylene Glycol Oxidation and Oxygen Reduction in Alkaline Electrolyte

The high cost and poor durability of Pt nanoparticles (NPs) are great limits for the proton exchange membrane fuel cells (PEMFCs) from being scaled-up for commercial applications. Pt-based bimetallic NPs together with a uniform distribution can effectively reduce the usage of expensive Pt while increasing poison resistance of intermediates. In this work, a simple one-pot method was used to successfully synthesize ultrafine (about 7.5 nm) uniform NiPt truncated octahedral nanoparticles (TONPs) in dimethylformamid (DMF) without any seeds or templates. The as-prepared NiPt TONPs with Pt-rich surfaces exhibit greatly improved catalytic activities together with good tolerance and better stability for ethylene glycol oxidation reaction (EGOR) and oxygen reduction reaction (ORR) in comparison with NiPt NPs and commercial Pt/C catalysts in alkaline electrolyte. For example, the value of mass and specific activities for EGOR are 23.2 and 17.6 times higher comparing with those of commercial Pt/C, respectively. Our results demonstrate that the dramatic enhancement is mainly attributed to Pt-rich surface, larger specific surface area, together with coupling between Ni and Pt atoms. This developed method provides a promising pathway for simple preparation of highly efficient electrocatalysts for PEMFCs in the near future.

Iron-containing platinum-based catalysts as cathode and anode materials for low-temperature acidic fuel cells: a review

Positive effect of ordering on the specific activity for oxygen reduction of Pt–Fe (1 : 1) catalysts.