Spontaneous, Phase-Separation Induced Surface Roughness: A New Method to Design Parahydrophobic Polymer Coatings with Rose Petal-like Morphology

Interfacial energy as an approach to designing amphipathic surfaces during photopolymerization curing

Photopolymerization induced phase separation (PIPS) is a platform capable of creating heterogeneous materials from initially miscible resin solutions, where both the reaction's governing thermodynamics and kinetics significantly influence the resulting phase composition and morphology. Here, PIPS is used to develop materials in a single photopolymerization step that are hydrophobic on one face and hydrophilic on the other. These two faces possess a water contact angle difference of 50°, bridged by a bulk-scale chemical gradient. The impact of the PIPS-triggering inert additive is investigated by increasing the loading of poly(methyl methacrylate) (PMMA) in an acrylonitrile/1,6-hexanediol diacrylate comonomer resin. The extent of phase separation in the sample network depends on this loading, with increasing PMMA corresponding to macroscale domains that are more chemically and mechanically distinct. A significant period between the onsets of phase separation and reaction deceleration, determined using in situ FT-IR, facilitates this enhanced phase segregation in PMMA-modified samples. Spatially directed domain formation can be further promoted using multiple interface types in the sample mold, here, glass and stainless steel. With multiple interface types, interfacial rearrangements to minimize surface energy during resin photopolymerization result in a hydrophobic face that is nitrile-rich and a hydrophilic face that is nitrile-poor (e.g., acrylate-rich). Using this strategy, patterned wettability on a single face can also be engineered. This study illustrates the capabilities of PIPS for complex surface design and in applications requiring stark differences in surface character without sharp interfaces.

Compatibility versus reaction diffusion: Factors that determine the heterogeneity of polymerized adhesive networks

OBJECTIVES

Heterogeneity and phase separation during network polymerization is a major issue contributing to the failure of dental adhesives. This study investigates how the ratio of hydrophobic crosslinkers to hydrophilic comonomer (C/H ratio), as well as cosolvent fraction (ethanol/water) influences the degree of heterogeneity and proclivity for phase separation in a series of model adhesive formulations.

METHODS

Twelve formulations were investigated, with 4 different C/H ratios (7:1, 2.2:1, 1:1, 0.5:1) and 3 different overall cosolvent fractions (0, 10 and 20 wt%). The heterogeneity and phase behavior were characterized using Fourier Transform Infrared Spectroscopy (FT-IR), dynamic mechanical analysis (DMA), small-angle x-ray scattering (SAXS) and atomic force microscopy (AFM).

RESULTS

In resins without cosolvent, all characterizations confirm reduced heterogeneity as C/H ratio decreases. However, when 10 or 20 wt% of cosolvent is included in the adhesive formulation, a higher degree of heterogeneity and even distinct phase separation with domains ranging from a few hundreds of nanometers to a few micrometers in size form. This is particularly noticeable at lower C/H ratios, which is surprising as HEMA is commonly considered a compatibilizer between hydrophobic crosslinkers and aqueous (co)solvents.

SIGNIFICANCE

Our experiments demonstrate that formulations with lower C/H ratio and thus a lower viscosity experience later onsets of diffusion limitations during polymerization, which favors thermodynamically driven phase separation. Therefore, to determine or predict the resulting phase structure of adhesive materials, it is necessary to consider the kinetics and diffusion constraints during the formation of the polymer network and not just the compatibility of resin constituents.

Fabrication of Transferable and Micro/Nanostructured Superhydrophobic Surfaces Using Demolding and iCVD Processes

Superhydrophobic surfaces possess enormous potential in various applications on account of their versatile functionalities. However, artificial superhydrophobic surfaces with ultralow solid/liquid adhesion often require complicated structure fabrication and surface fluorination processes. Here, we designed a superhydrophobic surface possessed of micro/nanoscale structures by employing facile and low-cost demolding and initiated chemical vapor deposition (iCVD) processes. The achieved micro/nanostructured superhydrophobic surface has a maximum static contact angle of ∼170°, a roll-off angle and contact angle hysteresis below 1°, ultralow solid/liquid adhesion for water droplets, and maintains excellent superhydrophobicity after exposure to strongly corrosive species, like strong acid/base and salt solutions, for 60 h. This reasonability-designed method of creating the superhydrophobic surface could provide valuable guidelines for the manufacture of transferable superhydrophobic surfaces and facilitate potential applications extending from optoelectronic devices to self-cleaning materials, such as solar cells, windows, and electronic displays.

Hybrid Free-Radical/Cationic Phase-Separated UV-Curable System: Impact of Photoinitiator Content and Monomer Fraction on Surface Morphologies and Gloss Appearance

Simultaneous photopolymerization of radical and cationic systems is one strategy to generate polymer network architectures named interpenetrating polymer networks (IPNs). In these hybrid systems, phase separation and final polymer morphology are ultimately governed by thermodynamic incompatibility and polymerization kinetics. This behavior is quite complex, as numerous factors can affect polymerization kinetics including monomer/oligomer viscosity and structure, light intensity, photoinitiator content and absorbance, cross-linking, vitrification, etc. In this work, the impact of photoinitiator concentration and monomer fraction on surface morphologies in a hybrid radical/cationic phase-separated system was examined. Wrinkles formed on the surface of photopolymerized films depend on the polymerization rate and acrylate/epoxy ratio. This phenomenon is partially explained by the rapid polymerization rate associated with the development of an epoxy matrix and a smaller acrylate domain. The size and shape of the wrinkles can be controlled by varying formulation parameters (mainly, composition) and photoinitiator content. It was possible to create surface roughness and consequently decrease the gloss by controlling the polymerization kinetics and phase-separated morphology. This study demonstrates that the morphology, polymerization kinetics, and film properties (e.g., gloss, transparency) can be manipulated with the ratio of the acrylate/epoxy mixture and the photoinitiator content.

Controlling phase separated domains in UV-curable formulations with OH-functionalized prepolymers

Modification of photocurable radical systems with high molecular weight prepolymers enables access to a wide array of polymer structures and properties.

Bioinspired Durable Superhydrophobic Surface from a Hierarchically Wrinkled Nanoporous Polymer

Inspired by complex multifunctional leaves, in this study, we created robust hierarchically wrinkled nanoporous polytetrafluoroethene (PTFE) surfaces that exhibit superhydrophobic properties by combination of PTFE micellization and spontaneous surface wrinkling on a commercially available thermoretractable polystyrene (PS) sheet. A PTFE dispersion was coated onto the PS sheet, followed by thermal treatment to remove the surfactants surrounding the PTFE particles, and surface wrinkling was induced through a dynamic thermal contraction process. Thermally induced contraction from the PS sheet provided the driving force for developing and stabilizing micrometer-sized wrinkle formation, whereas the nanometer-sized PTFE particle aggregation formed a rigid nanoporous film, providing its intrinsic hydrophobic character. By combining the hierarchical interfacial structure and chemical composition, hierarchically wrinkled nanoporous PTFE surfaces were fabricated, which exhibited extremely high water repellence (water contact angle of ∼167°) and a water rolling-off angle lower than 5°. The wrinkled patterns could intimately bind the nanoporous PTFE layer through enhanced adhesion from their curved surface and viscous liquid surfactants, making these surfaces mechanically robust and offering potentially extendable alternatives with self-cleaning, antifouling, and drag-reducing properties.

Probing Liquid-Solid and Vapor-Liquid-Solid Interfaces of Hierarchical Surfaces Using High-Resolution Microscopy

Liquid-solid (LS) and vapor-liquid-solid (VLS) interfaces are important for the fundamental understanding of how surface chemistry impacts industrial processes and applications. Superhydrophobic surfaces, from structural hierarchies, were fabricated by coating flat smooth surfaces with hollow glass microspheres. These surfaces are referred to as structural hierarchical-modified microsphere surfaces (SHiMMs). Two-phase LS and three-phase VLS interfaces of water droplets on SHiMMs, with an apparent static contact angle (aSCA) of ∼160°, were probed at microscale using environmental scanning electron microscopy (ESEM) and high-resolution optical microscopy (OM). Both ESEM and OM confirmed the presence of air pockets in 3-150 μm range at the VLS triple-phase of the droplet peripheral contact line. The wetting characteristics of the LS interface in the interior of the water droplet were probed using energy-dispersive spectroscopy, which corroborated well with the VLS triple-phase observations, confirming the presence of both the microscale air pockets and fractional complete wetting of the SHiMMs. The superhydrophobic water droplets on the SHiMMs also exhibited relatively high adhesion to the SHiMMs-a tilt angle of 10°-40° was needed for detaching the droplets off the surfaces. Semiquantitative three-phase contact-line analysis and experimental data indicated high-water aSCA, and large adhesion on the microscale-roughened SHiMMs is attributed to pinning of the probe liquid both at the triple VLS and interior LS interfaces. The control over microroughness and surface chemistry of the SHiMMs will allow tuning of both the static and dynamic liquid-surface interactions.

Reduced Graphene Oxide-Hybridized Polymeric High-Internal Phase Emulsions for Highly Efficient Removal of Polycyclic Aromatic Hydrocarbons from Water Matrix

Reduced graphene oxide (RGO)-hybridized polymeric high-internal phase emulsions (RGO/polyHIPEs) with an open-cell structure and hydrophobicity have been successfully prepared using 2-ethylhexyl acrylate and ethylene glycol dimethacrylate as the monomer and the cross-linker, respectively. The adsorption mechanism and performance of this RGO/polyHIPEs to polycyclic aromatic hydrocarbons (PAHs) were investigated. Adsorption isotherms of PAHs on RGO/polyHIPEs show that the saturated adsorption capacity is 47.5 mg/g and the equilibrium time is 8 h. Cycling tests show that the adsorption capacity of RGO/polyHIPEs remains stable in 10 adsorption-desorption cycles without observable structure change in RGO/polyHIPEs. Moreover, the PAH residues in water samples after being purified by RGO/polyHIPEs are lower than the limit values in drinking water set by the European Food Safety Authority. These results demonstrate that the RGO/polyHIPEs have great potentiality in PAH removal and water purification.

Surface-Segregation-Induced Nanopapillae on FDTS-Blended PDMS Film and Implications in Wettability, Adhesion, and Friction Behaviors

Polymer composites have been extensively used to tune the surface property (e.g., wettability, friction, and adhesion) for its advantages of cost-effectiveness, high efficiency, and ease of fabrication. In this work, different amount of trichloro(1H,1H,2H,2H-perfluorooctyl)silane (FDTS) was added into poly(dimethylsiloxane) elastomer to prepare polymer composite films and were selected as a model to illustrate the effects of surface segregation on surface topology, wettability, friction, and adhesion. The results show that the added FDTS forms aggregations and increasing the content of FDTS leads to the difficulty of air bubble elimination, increase in viscosity, and drop in transparency. Driven by the differences of chemical potential, FDTS aggregations migrate to the air-polymer interface, resulting in surface enrichment and formation of nanopapillae (1-200 nm). This phenomenon becomes more significant with the increment in FDTS. The change in surface composition and structure generates profound effects on wettability, friction, and adhesion. The addition of FDTS makes the surface relatively oleophobic and further increasing the content of FDTS does not helpful in improving the oleophobicity due to the notable aggregation. Friction forces first grow with the increasing content of FDTS and then decline after the maximum point at 1.0 wt % of FDTS, which is attributed to the generated regular larger nanopappillae at high concentration. However, these larger nanopapillae lead to the increase in adhesion because more interactions are formed. The findings demonstrate the behaviors of FDTS in polymer composites and provide important guidance for controlling the formation of nanostructures via aggregation and phase segregation and exploring their implications on surface properties.

Temperature- and/or pH-Responsive Surfaces with Controllable Wettability: From Parahydrophobicity to Superhydrophilicity

Multifunctional surfaces with reversible wetting characteristics are fabricated utilizing end-anchored polymer chains on hierarchically roughened surfaces. Temperature- and/or pH-responsive surfaces are developed that exhibit reversible and controllable wettability, from the "parahydrophobic" behavior of natural plant leaves all the way to superhydrophilic properties in response to the external stimuli. For this purpose, dual scale micro/nanoroughened surfaces were prepared by laser irradiation of inorganic surfaces (Si wafers) utilizing ultrafast (femtosecond) laser pulses under a reactive gas atmosphere. End-functionalized polymer chains were anchored onto those surfaces utilizing the "grafting to" method; poly(N-isopropylacrylamide), PNIPAM, and poly(2-vinylpyridine), P2VP, were used for the formation of monofunctional as well as mixed brushes. The surfaces exhibit "parahydrophobic" behavior in the hydrophobic state (high temperature and/or high pH), with high static contact angles (∼120°) and high water adhesion (∼30° contact angle hysteresis), whereas they show superhydrophilic behavior in the hydrophilic state (low temperature and/or low pH). The surfaces were tested for their wettability under repetitive cycles and found to be stable and reproducible.

Enhanced Superhydrophobic Performance of BN-MoS2 Heterostructure Prepared via a Rapid, One-Pot Supercritical Fluid Processing

Fabrication of highly crystalline BN-MoS₂ heterostructure with >95% yield was demonstrated using one-pot supercritical fluid processing within 30 min. The existence of 20-50 layers of BN-MoS₂ in the prepared heterostructure was confirmed by AFM analysis. The HR-TEM imaging and mapping analysis revealed the well-melded BN and MoS₂ nanosheets in the heterostructure. The drastic reduction in XRD line intensities corresponding to the (002) plane and broadening of the peaks for the BN system over MoS₂ indicated the effective exfoliation and lateral size reduction in BN nanosheets during SCF processing. Also, the exfoliated MoS₂ nanosheets are preferentially exposed rather than BN nanosheets; consequently, the MoS₂ nanosheets sturdily covered BN nanosheets in the heterostructure. The exfoliated BN and MoS₂ nanosheets with nanoscale roughness make the surface highly hydrophobic in nature. As a result, the BN-MoS₂ heterostructure showed superior superhydrophobic performance with high water contact angle of 165.9°, which is much higher than the value reported in the literature.

Recent advances in the study and design of parahydrophobic surfaces: From natural examples to synthetic approaches

Parahydrophobic surfaces are an interesting class of materials that combines both high contact angles and very strong adhesion with wetting fluids, most commonly water. This unique set of properties makes parahydrophobic surfaces attractive for a variety of applications, including water harvesting and collection, guided fluid transport, and membrane development, amongst many others. Taking inspiration from natural surfaces that display this same behavior such as rose petals and gecko feet, synthetic approaches aim to incorporate the nano- and micro-scale topography as well as the low surface energy chemistry found on these interfaces. Here, we discuss the chemical and physical factors that contribute to parahydrophobic behavior and provide a comprehensive overview on the current technologies and procedures used towards constructing surfaces that mimic this behavior already observed in nature. This includes etching processes, colloidal assemblies, deposition methods, and in situ growth of surface features. Furthermore, issues such as ease of scale-up, efficiency of technical procedures, and other current challenges associated with these methods will be discussed to provide insight as to the future directions for this growing area of research.

Thermally induced phase separation in levitated polymer droplets

We report thermally induced rapid phase separation in PS/PVME polymer blends using a unique contact free droplet based architecture. De-mixing of homogeneous blends due to inter component dynamic asymmetry is aggravated by the externally supplied heat. Separation of polymer blends is usually investigated in the bulk which is a tedious process and requires several hours for completion. Alternatively, separation in droplet configuration reduces the process timescale by about 3-5 orders due to a constrained micron-sized domain [fast processing and high throughput] while maintaining similar separation morphologies as in the bulk. We observed the effect of heating rates on the phase separation length and timescales. Furthermore, the separation length scale can be precisely controlled across one order by simply tuning the heating rate. The methodology can be scaled up for applications ranging from surface patterning to pharmaceutics.

Preparation of Interconnected Biomimetic Poly(vinylidene fluoride-co-chlorotrifluoroethylene) Hydrophobic Membrane by Tuning the Two-Stage Phase Inversion Process

A facile strategy was applied for poly(vinylidene fluoride-co-chlorotrifluoroethylene) (PVDF-CTFE) hydrophobic membrane preparation by tuning the two-stage phase inversion process. The exposure stage was found to benefit the solid-liquid demixing process (gelation/crystallization) induced by the solvent evaporation and the subsequent phase inversion induced by immersion benefit the liquid-liquid demixing. It was confirmed that the electrospun nanostructure-like biomimetic surface and interconnected pore structure can be expected by controlling the exposure duration, and 300 s was considered as the inflection point of exposure duration for PVDF-CTFE membrane through which a tremendous variation would show. The micro/nanohierarchical structure in the membrane surface owing to the crystallization of PVDF-CTFE copolymer was responsible for the improvement of membrane roughness and hydrophobicity. Meanwhile, the interconnected pore structure in both the surface and the cross-section, which were formed because of the crystallization process, offers more mass transfer passages and enhances the permeate flux. The membrane then showed excellent MD performance with high permeate flux, high salt rejection, and relatively high stability during a 48 h continuous DCMD operation, according to the morphology, pore structure, and properties, which can be a substitute for hydrophobic membrane application.

3,4-Dialkoxypyrrole for the Formation of Bioinspired Rose Petal-like Substrates with High Water Adhesion

Self-organization is commonly present in nature and can lead to the formation of surface structures with different wettabilities. Indeed, in nature superhydrophobic (low water adhesion) and parahydrophobic (high water adhesion) properties exist, such as in lotus leaves and red roses, respectively. The aim of this work is to prepare parahydrophobic properties by electrodeposition. For this, pyrrole derivatives with two alkoxy groups of various lengths (from 1 to 12) were synthesized in 8 steps by adapting a method developed by Merz et al. We show that the alkyl chain length has a huge influence on the polymer solubility and as a consequence on the surface morphology and hydrophobicity. Moreover, the alkyl chain length should be at least greater than eight carbons in order to obtain parahydrophobic properties. The properties are also controlled by the electrolyte nature. These materials can be used for many potential applications in water harvesting and transportation and separation membranes.

Superhydrophobic hierarchical arrays fabricated by a scalable colloidal lithography approach

Here we report an unconventional colloidal lithography approach for fabricating a variety of periodic polymer nanostructures with tunable geometries and hydrophobic properties. Wafer-sized, double-layer, non-close-packed silica colloidal crystal embedded in a polymer matrix is first assembled by a scalable spin-coating technology. The unusual non-close-packed crystal structure combined with a thin polymer film separating the top and the bottom colloidal layers render great versatility in templating periodic nanostructures, including arrays of nanovoids, nanorings, and hierarchical nanovoids. These different geometries result in varied fractions of entrapped air in between the templated nanostructures, which in turn lead to different apparent water contact angles. Superhydrophobic surfaces with >150° water contact angles and <5° contact angle hysteresis are achieved on fluorosilane-modified polymer hierarchical nanovoid arrays with large fractions of entrapped air. The experimental contact angle measurements are complemented with theoretical predictions using the Cassie's model to gain insights into the fundamental microstructure-dewetting property relationships. The experimental and theoretical contact angles follow the same trends as determined by the unique hierarchical structures of the templated periodic arrays.

Nucleoside surfaces as a platform for the control of surface hydrophobicity

Nucleosides are used as linker between conducting polymer films and hydrophobic subsituents.