High Performance, 3D-Printable Dielectric Nanocomposites for Millimeter Wave Devices

Dielectric and Mechanical Properties of 3D Printed Nanocomposites with Varied Particle Diameter

3D printed nanocomposites provide a method for generating high-performance radio frequency devices. Limited work has been done to investigate the influence the nanoparticle diameter has on the performance of 3D printable nanocomposites. We describe here the development of a family of 3D printable nanocomposite inks formulated from nanoparticles with diameters ranging from 30 to 300 nm. Relative permittivity values for the printed nanocomposites were unaffected by nanoparticle diameter whereas loss tangent, glass transition temperature, and elastic modulus were altered. This work provides a framework for designing 3D printable nanocomposites and highlights the importance that nanoparticle diameter plays in formulation strategy.

Ceramic Robocasting: Recent Achievements, Potential, and Future Developments

Additive manufacturing (AM) of ceramic materials has attracted tremendous attention in recent years, due to its potential to fabricate suitable advanced ceramic structures for various engineering applications. Robocasting, a subset of ceramic AM, is an ideal technique for constructing fine and dense ceramic structures with geometrically complex morphology. With the freedom and convenience to deposit various materials within any 3D spatial position, ceramic robocasting opens up unlimited opportunities, which are otherwise hardly attainable from other AM techniques. Here, a summary of the recent progress on the fabrication of single and multi-ceramic structures by robocasting is provided, as well as the prospects of achieving shapeable ceramic structures. The current challenges in ceramic robocasting and an outlook on its development, especially toward the fabrication of self-shaping ceramic structures, are also discussed.

Dielectric Properties for Nanocomposites Comparing Commercial and Synthetic Ni- and Fe3O4-Loaded Polystyrene

Nanomaterial-loaded thermoplastics are attractive for applications in adaptive printing methods, as the physical properties of the printed materials are dependent on the nanomaterial type and degree of dispersion. This study compares the dispersion and the impact on the dielectric properties of two common nanoparticles, nickel and iron oxide, loaded into polystyrene. Comparisons between commercial and synthetically prepared samples indicate that well-passivated synthetically prepared nanomaterials are dispersed and minimize the impact on the dielectric properties of the host polymer by limiting particle-particle contacts. Commercial samples were observed to phase-segregate, leading to the loss of the low-k performance of polystyrene. The change in the real and imaginary dielectric was systematically studied in two earth abundant nanoparticles at the concentration between 0 and 13 vol % (0-50 wt %). By varying the volume percentage of fillers in the matrix, it is shown that one can increase the magnetic properties of the materials while minimizing unwanted contributions to the dielectric constant and dielectric loss. The well-dispersed nanoparticle systems were successfully modeled through the Looyenga dielectric theory, thus giving one a predictive ability for the dielectric properties. The current experimental work coupled with modeling could facilitate future material choices and guide design rules for printable polymer composite systems.

Cross-linkable multi-stimuli responsive hydrogel inks for direct-write 3D printing

Triple-stimuli responsive hydrogel can be 3D printed and cross-linked in the presence of a photoradical generator and 365 nm UV light.