Segregated Hybrid Poly(methyl methacrylate)/Graphene/Magnetite Nanocomposites for Electromagnetic Interference Shielding

A review on recent progress in polymer composites for effective electromagnetic interference shielding properties - structures, process, and sustainability approaches

The rapid proliferation and extensive use of electronic devices have resulted in a meteoric increase in electromagnetic interference (EMI), which causes electronic devices to malfunction. The quest for the best shielding material to overcome EMI is boundless. This pursuit has taken different directions, right from materials to structures to process, up to the concept of sustainable materials. The emergence of polymer composites has substituted metal and metal alloy-based EMI shielding materials due to their unique features such as light weight, excellent corrosion resistance, and superior electrical, dielectric, thermal, mechanical, and magnetic properties that are beneficial for suppressing the EMI. Therefore, polymer nanocomposites are an extensively explored EMI shielding materials strategy. This review focuses on recent research developments with a major emphasis on structural aspects and processing for enhancing the EMI shielding effectiveness of polymer nanocomposites with their underlying mechanisms and some glimpses of the sustainability approaches taken in this field.

Structural Design for EMI Shielding: From Underlying Mechanisms to Common Pitfalls

Modern human civilization deeply relies on the rapid advancement of cutting-edge electronic systems that have revolutionized communication, education, aviation, and entertainment. However, the electromagnetic interference (EMI) generated by digital systems poses a significant threat to the society, potentially leading to a future crisis. While numerous efforts are made to develop nanotechnological shielding systems to mitigate the detrimental effects of EMI, there is limited focus on creating absorption-dominant shielding solutions. Achieving absorption-dominant EMI shields requires careful structural design engineering, starting from the smallest components and considering the most effective electromagnetic wave attenuating factors. This review offers a comprehensive overview of shielding structures, emphasizing the critical elements of absorption-dominant shielding design, shielding mechanisms, limitations of both traditional and nanotechnological EMI shields, and common misconceptions about the foundational principles of EMI shielding science. This systematic review serves as a scientific guide for designing shielding structures that prioritize absorption, highlighting an often-overlooked aspect of shielding science.

Frequency-Selective Radar-Absorbing Composites Using Hybrid Core-Shell Spheres

Radar-absorbing materials (RAMs) covering the exterior surfaces of installed parts and assembled devices are crucial in absorbing most incident electromagnetic (EM) waves. This absorption minimizes reflected energy, thereby enhancing pilot safety and the stability of operating electronic devices without interference. Particularly, active stealth aircraft require effective protection from near- and far-field EM radiation across a wide spectrum of frequencies from both highly integrated electronic components and advanced enemy radars. Studies of RAMs often prioritize absorption over crucial tunability in frequency selectivity, revealing a research gap. In this study, we propose smart RAMs with frequency-selective absorption capabilities. Our approach involves incorporating two types of core-shell spheres in a polymer matrix, which feature shells of either wave-diffuse reflecting metal or wave-absorbing graphene. The key innovation lies in the ability to tailor absorption frequencies in the X-band range (8.2-12.4 GHz) by adjusting the interstitial spaces between the metallic spheres while the scattered waves are efficiently attenuated by graphene networks in the composites. On a metal substrate, a 2 mm-thick composite with an optimized structural composition and ratio of the two types of spheres exhibits a maximum absorption efficiency of 99.3%, effectively trapping and extinguishing incident waves. Combined with the structural tunability and frequency-selective properties of spherical fillers, our approach provides a scalable and effective method for creating functional isotropic coverings on various metallic surfaces.

Development of biochar/HDPE composites and characterization of the effects of carbon loadings on the electromagnetic shielding properties

The aim of this research is to develop high carbon-yielding biochar from pinewood, coffee husk, sugarcane bagasse, and maize cob and to characterize the biochar/HDPE composites for electromagnetic (EM) shielding application. During the biochar/HDPE composites fabrication, slow pyrolysis and compression molding manufacturing were used. The enhanced properties characterizations were conducted by using thermogravimetric analysis (TGA), scanning electron microscopy (SEM), differential thermal analysis (DTA), Fourier transform spectrometry (FTIR), Brunauer-Emmet-Teller (BET) analysis, digital multi-meter, and proximity analysis. The results of biochar pyrolysis showed the maximum carbon yield of 74.6 %, 68.9 %, 68.4 %, and 40 % for pine wood, maize cob, sugarcane bagasse, and coffee husk respectively. The BET analysis showed the maximum specific surface area (734.5 m2/g), pore volume (0.2364 cm3/g), and pore radius (9.897 Å) from the pine wood biochar. The biochar loading analysis results showed that the 30 % and 40 % pine wood biochar significantly enhanced the electrical conductivity, thermal conductivity, thermal stability, crystallinity, and EM shielding effectiveness (SE) of the biochar/HDPE composites. In particular, the biochar/HDPE composite with 30 wt% pine wood biochar showed the highest thermal conductivity of 2.219 W/mK, and the 40 wt% pine wood biochar/HDPE composite achieved the highest electrical conductivity of 4.67 × 10-7 S/cm and EM SE of 44.03 dB at 2.1 GHz.

Functional Janus structured liquids and aerogels

Janus structures have unique properties due to their distinct functionalities on opposing faces, but have yet to be realized with flowing liquids. We demonstrate such Janus liquids with a customizable distribution of nanoparticles (NPs) throughout their structures by joining two aqueous streams of NP dispersions in an apolar liquid. Using this anisotropic integration platform, different magnetic, conductive, or non-responsive NPs can be spatially confined to opposite sides of the original interface using magnetic graphene oxide (mGO)/GO, Ti3C2Tx/GO, or GO suspensions. The resultant Janus liquids can be used as templates for versatile, responsive, and mechanically robust aerogels suitable for piezoresistive sensing, human motion monitoring, and electromagnetic interference (EMI) shielding with a tuned absorption mechanism. The EMI shields outperform their current counterparts in terms of wave absorption, i.e., SET ≈ 51 dB, SER ≈ 0.4 dB, and A = 0.91, due to their high porosity ranging from micro- to macro-scales along with non-interfering magnetic and conductive networks imparted by the Janus architecture.

Reduced Graphene Oxide/Barium Ferrite Ceramic Nanocomposite Synergism for High EMI Wave Absorption

The developed nanocomposite exhibits significantly enhanced shielding performance due to the synergistic effect of high dielectric and magnetic loss materials, which modifies the material's impedance and improves its absorption ability. Different weight percentages (0, 1, 5, 10, 15, 20, and 25 wt %) of thermally treated chemically reduced graphene oxide (TCRGO) were combined with two types of magnets, barium hexaferrite (BF) and magnetite (MAG), using a dry powder compaction technique to produce binary ceramic nanocomposite sheets. The shielding performance of a 1 mm thick compressed nanoceramic sheet over the X-band was evaluated using a vector network analyzer. The 25% TCRGO showed high shielding performance for both BF and MAG, while BF had a total shielding efficiency (SET) that exceeded MAG by 130%. The SET of 25 wt % TCRGO/BF was 52 dB, with a 41 dB absorption shielding efficiency (SEA). Additionally, the effect of different levels of incident electromagnetic wave power (0.001-1000 mW) at various thicknesses (1, 2, and 5 mm) was explored. At 1000 mW, the 5 mm TCRGO/BF had an SET of 99 dB, an SEA of 91 dB, and a reflection shielding efficiency (SER) of 8 dB. The use of BF as a hard magnet paired with TCRGO exhibited excellent and stable electromagnetic shielding performance.

Systematic and Bibliometric Analysis of Magnetite Nanoparticles and Their Applications in (Biomedical) Research

Recent reports show air pollutant magnetite nanoparticles (MNPs) in the brains of people with Alzheimer's disease (AD). Considering various field applications of MNPs because of developments in nanotechnology, the aim of this study is to identify major trends and data gaps in research on magnetite to allow for relevant environmental and health risk assessment. Herein, a bibliometric and systematic analysis of the published magnetite literature (n = 31 567) between 1990 to 2020 is completed. Following appraisal, publications (n = 244) are grouped into four time periods with the main research theme identified for each as 1990-1997 "oxides," 1998-2005 "ferric oxide," 2006-2013 "pathology," and 2014-2020 "animal model." Magnetite formation and catalytic activity dominate the first two time periods, with the last two focusing on the exploitation of nanoparticle engineering. Japan and China have the highest number of citations for articles published. Longitudinal analysis indicates that magnetite research for the past 30 years shifted from environmental and industrial applications, to biomedical and its potential toxic effects. Therefore, whilst this study presents the research profile of different countries, the development in research on MNPs, it also reveals that further studies on the effects of MNPs on human health is much needed.

Pickering emulsions as an alternative to traditional polymers: trends and applications

Pickering emulsions have gained increasing interest because of their unique features, including easy preparation and stability. In contrast to classical emulsions, in Pickering emulsions, the stabilisers are solid micro/nanoparticles that accumulate on the surfaces of liquid phases. In addition to their stability, Pickering emulsions are less toxic and responsive to external stimuli, which make them versatile material that can be flexibly designed for specific applications, e.g., catalysis, pharmaceuticals and new materials. The potential toxicity and adverse impact on the environment of classic emulsions is related to the extractable nature of the water emulsifier. The impacts of some emulsifiers are related to not only their chemical natures but also their stabilities; after base or acid hydrolysis, some emulsifiers can be turned into sulphates and fatty alcohols, which are dangerous to aquatic life. In this paper, recent research on Pickering emulsion preparations is reviewed, with a focus on styrene as one of the main emulsion components. Moreover, the effects of the particle type and morphology and the critical parameters of the emulsion production process on emulsion properties and applications are discussed. Furthermore, the current and prospective applications of Pickering emulsion, such as in lithium-ion batteries and new vaccines, are presented.

Optimized Properties in Multifunctional Polyphenylene Sulfide Composites via Graphene Nanosheets/Boron Nitride Nanosheets Dual Segregated Structure under High Pressure

The practical application of polymer composites in the electronic and communications industries often requires multi-properties, such as high thermal conductivity (TC), efficient electromagnetic interference (EMI) shielding ability with low electrical conductivity, superior tribological performance, reliable thermal stability and excellent mechanical properties. However, the integration of these mutually exclusive properties is still a challenge, ascribed to their different requirement on the incorporated nanofillers, composite microstructure as well as processing process. Herein, a well-designed boron nitride nanosheet (BN)/graphene nanosheet (GNP)/polyphenylene sulfide (PPS) composite with a dual-segregated structure is fabricated via high-pressure molding. Rather than homogenous mixing of the hybrid fillers, GNP is first coated on PPS particles and followed by encapsulating the conductive GNP layers with insulating BN, forming a BN shell-GNP layer-PPS core composite particles. After hot-pressing, a dual segregated structure is constructed, in which GNP and BN are distinctly separated and arranged in the interfaces of PPS, which on the one hand gives rise to high thermal conductivity, and on the other hand, the aggregated BN layer can act as an "isolation belt" to effectively reduce the electronic transmission. Impressively, high-pressure is loaded and it has a more profound effect on the EMI shielding and thermal conductive properties of PPS composites with a segregated structure than that with homogenous mixed-structure composites. Intriguingly, the synergetic enhancement effect of BN and GNP on both thermal conductive performance and EMI shielding is stimulated by high pressure. Consequently, PPS composites with 30 wt% GNP and 10 wt% BN hot-pressed under 600 MPa present the most superior comprehensive properties with a high TC of 6.4 W/m/K, outstanding EMI SE as high as 70 dB, marvelous tribological performance, reliable thermal stability and satisfactory mechanical properties, which make it promising for application in miniaturized electronic devices in complex environments.

Sandwich-Structured Surface Coating of a Silver-Decorated Electrospun Thermoplastic Polyurethane Fibrous Film for Excellent Electromagnetic Interference Shielding with Low Reflectivity and Favorable Durability

Nowadays, high efficiency and low reflection electromagnetic interference (EMI) shielding materials have a wide potential application of electronic fields. However, it is still challenging to achieve long-term durability under external mechanical deformations or other harsh conditions. Herein, sandwich-structured surface coatings with a mixture of polydimethylsiloxane (PDMS)/carboxylated multiwalled carbon nanotube and magnetic ferriferous oxide nanoparticle hybrid fillers (MWCNTs-COOH/Fe₃O₄, MFs) are introduced onto a silver-decorated electrospun thermoplastic polyurethane (TPU) fibrous film to achieve both outstanding low reflective EMI shielding and favorable durability. The surface coatings not only act as an effective absorbing layer but also provide a micro-nano hierarchical superhydrophobic surface. The resultant film shows a remarkable conductivity (361.0 S/cm), an excellent EMI shielding effectiveness (SE) approaching 85.4 dB, and a low reflection coefficient value of 0.61. Interestingly, the obtained film still maintains an excellent EMI SE even after mechanical deformations or being immersed in strong acidic solution, alkaline solution, and organic solvents for 6 h. This work opens a new avenue for the design of low reflective EMI shielding films under harsh environments.

Chiral Liquid Crystalline Properties of Cellulose Nanocrystals: Fundamentals and Applications

By using an independent self-assembly process that is occasionally controlled by evaporation, cellulose nanocrystals (CNCs) may create films (pure or in conjunction with other materials) that have iridescent structural colors. The self-forming chiral nematic structures and environmental safety of a new class of photonic liquid crystals (LCs), referred to as CNCs and CNC-embedded materials, make them simple to make and treat. The structure of the matrix interacts with light to give structural coloring, as opposed to other dye pigments, which interact with light by adsorption and reflection. Understanding how CNC self-assembly constructs structures is vital in several fields, including physics, science, and engineering. To constructure this review, the colloidal characteristics of CNC particles and their behavior during the formation of liquid crystals and gelling were studied. Then, some of the recognized applications for these naturally occurring nanoparticles were summarized. Different factors were considered, including the CNC aspect ratio, surface chemistry, concentration, the amount of time needed to produce an anisotropic phase, and the addition of additional substances to the suspension medium. The effects of alignment and the drying process conditions on structural changes are also covered. The focus of this study however is on the optical properties of the films as well as the impact of the aforementioned factors on the final transparency, iridescent colors, and versus the overall response of these bioinspired photonic materials. Control of the examined factors was found to be necessary to produce reliable materials for optoelectronics, intelligent inks and papers, transparent flexible support for electronics, and decorative coatings and films.

Tuning Electro-Magnetic Interference Shielding Efficiency of Customized Polyurethane Composite Foams Taking Advantage of rGO/Fe3O4 Hybrid Nanocomposites

Electromagnetic interference (EMI) has been recognized as a new sort of pollution and can be considered as the direct interference of electromagnetic waves among electronic equipment that frequently affects their typical efficiency. As a result, shielding the electronics from this interfering radiation has been addressed as critical issue of great interest. In this study, different hybrid nanocomposites consisting of magnetite nanoparticles (Fe₃O₄) and reduced graphene oxide (rGO) as (conductive/magnetic) fillers, taking into account different rGO mass ratios, were synthesized and characterized by XRD, Raman spectroscopy, TEM and their magnetic properties were assessed via VSM. The acquired fillers were encapsulated in the polyurethane foam matrix with different loading percentages (wt%) to evaluate their role in EMI shielding. Moreover, their structure, morphology, and thermal stability were investigated by SEM, FTIR, and TGA, respectively. In addition, the impact of filler loading on their final mechanical properties was determined. The obtained results revealed that the Fe₃O₄@rGO composites displayed superparamagnetic behavior and acceptable electrical conductivity value. The performance assessment of the conducting Fe₃O₄@rGO/PU composite foams in EMI shielding efficiency (SE) was investigated at the X-band (8-12) GHz, and interestingly, an optimized value of SE -33 dBw was achieved with Fe₃O₄@rGO at a 80:20 wt% ratio and 35 wt% filler loading in the final effective PU matrix. Thus, this study sheds light on a novel optimization strategy for electromagnetic shielding, taking into account conducting new materials with variable filler loading, composition ratio, and mechanical properties in such a way as to open the door for achieving a remarkable SE.

Design of composite nanosupports and applications thereof in enzyme immobilization: A review

Enzyme immobilization techniques have developed dramatically over the past several decades. Support materials are key in shaping the function of a specific immobilized enzyme. Although they have large specific surface areas and functional active sites, single-component nanomaterials and their surface chemical modification derivatives struggle to meet increasing demand. Thus, composite materials, compounds of two or more materials, have been developed and applied in efficient immobilization through advances in materials science. More methods have been developed and employed to design composite nanomaterials in recent years. These novel composite nanomaterials often show superior physical, chemical, and biological performance as supports in enzyme immobilization, among other applications. In this review, immobilization techniques and their supports are stated first and methods to design and fabricate composite nanomaterials as nanosupports are also shown in the following section. Applications of composite nanosupports in laccase immobilization are discussed as models in the later sections of the paper. This review is intended to help readers gain insight into the design principles of composite nanomaterials for immobilization supports.

Future advances and challenges of nanomaterial-based technologies for electromagnetic interference-based technologies: A review

The emerging growth of the electronic devices applications has arisen the serious problems of electromagnetic (EM) wave pollution which resulting in equipment malfunction. Therefore, polymer-based composites have been considered good candidates for better EMI shielding due to their significant characteristics including, higher flexibility, ultrathin, lightweight, superior conductivity, easy fabrication processing, environmentally friendly, corrosion resistive, better adhesion with physical, chemical and thermal stability. This review article focused on the concept of the EMI shielding mechanism and challenges with the fabrication of polymer-based composites. Subsequently, recent advancements in the polymer composites applications have been critically reviewed. In addition, the impact of polymers and polymer nanocomposites with different fillers such as organic, inorganic, 2D, 3D, mixture and hybrid nano-fillers on EMI shielding effectiveness has been explored. Lastly, future research directions have been proposed to overcome the limitations of current technologies for further advancement in EMI shielding materials for industrial applications. Based on reported literature, it has been found that the low thickness based lightweight polymer is considered as a best material for excellent material for next-generation electronic devices. Optimization of polymer composites during the fabrication is required for better EMI shielding. New nano-fillers such as functionalization and composite polymers are best to enhance the EMI shielding and conductive properties.

A Facile Fabrication of PA12/CNTs Nanocomposites with Enhanced Three-Dimensional Segregated Conductive Networks and Electromagnetic Interference Shielding Property through Selective Laser Sintering

The material design could be very critical in the preparation of conductive polymer composites for electromagnetic interference (EMI) shielding applications. In this work, two methods were proposed to prepare PA12 composite powders coated with CNTs, including ball-milling (BM) and ultrasonic dispersion-liquid phase deposition strategies. Then, by applying selective laser sintering printing (SLS) 3D printing, the segregated network structures were successfully constructed. Various characterization techniques were employed to validate the presence of the formed segregated network structure in the SLS 3D printed parts. The BM SLS 3D printed part at a loading of 5.66 wt % CNTs exhibited an optimum electrical conductivity of 3.0 S/m and an electromagnetic interference shielding (EMI SE) of 23.9 dB (2.0 mm thickness), while its electrical percolation threshold was found to be at 0.347 wt %. However, the EMI SE values of homogenous PA12/CNTs composites prepared by the melt compounding-cryogenic pulverization (MP) method and melt compounding-compression molding were only 9.8 and 15.6 dB, respectively. In addition, the incorporation of CNTs decreased the mechanical performance of the PA12/CNTs printed part due to their negative effect on the sintering. However, such a decrease could be inhibited by increasing the laser energy density. The related investigation could offer a solution to the preparation of the conductive polymer composite and the EMI shielded material through SLS 3D printing processing.

Flexible Conductive Polyimide Fiber/MXene Composite Film for Electromagnetic Interference Shielding and Joule Heating with Excellent Harsh Environment Tolerance

The development of flexible MXene-based multifunctional composites is becoming a hot research area to achieve the application of conductive MXene in wearable electric instruments. Herein, a flexible conductive polyimide fiber (PIF)/MXene composite film with densely stacked "rebar-brick-cement" lamellar structure is fabricated using the simple vacuum filtration plus thermal imidization technique. A water-soluble polyimide precursor, poly(amic acid), is applied to act as a binder and dispersant to ensure the homogeneous dispersion of MXene and its good interfacial adhesion with PIF after thermal imidization, resulting in excellent mechanical robustness and high conductivity (3787.9 S/m). Owing to the reflection on the surface, absorption through conduction loss and interfacial/dipolar polarization loss inside the material, and the lamellar structure that is beneficial for multiple reflection and scattering between adjacent layers, the resultant PIF/MXene composite film exhibits a high electromagnetic interference (EMI) shielding effectiveness of 49.9 dB in the frequency range of 8.2-12.4 GHz. More importantly, its EMI shielding capacity can be well maintained in various harsh environments (e.g., extreme high/low temperature, acid/salt solution, and long-term cyclic bending), showing excellent stability and durability. Furthermore, it also presents fast, stable, and long-term durable Joule heating performances based on its stable and excellent conductivity, demonstrating good thermal deicing effects under actual conditions. Therefore, we believe that the flexible conductive PIF/MXene composite film with excellent conductivity and harsh environment tolerance possesses promising potential for electromagnetic wave protection and personal thermal management.

Constructing a Segregated Magnetic Graphene Network in Rubber Composites for Integrating Electromagnetic Interference Shielding Stability and Multi-Sensing Performance

A flexible, wearable electronic device composed of magnetic iron oxide (Fe₃O₄)/reduced graphene oxide/natural rubber (MGNR) composites with a segregated network was prepared by electrostatic self-assembly, latex mixing, and in situ reduction. The segregated network offers the composites higher electrical conductivity and more reliable sensing properties. Moreover, the addi-tion of Fe₃O₄ provides the composites with better electromagnetic interference shielding effectiveness (EMI SE). The EMI shielding property of MGNR composites is more stable under tensile deformation and long-term cycling conditions and has a higher sensitivity to stretch strain compared with the same structure made from reduced graphene oxide/natural rubber (GNR) composites. The EMI SE value of MGNR composites reduces by no more than 2.9% under different tensile permanent deformation, cyclic stretching, and cyclic bending conditions, while that of GNR composites reduces by approximately 16% in the worst case. Additionally, the MGNR composites have a better sensing performance and can maintain stable signals, even in the case of cyclic stretching with a very small strain (0.05%). Furthermore, they can steadily monitor the changes in resistance signals in various human motions such as finger bending, wrist bending, speaking, smiling, and blinking, indicating that the MGNR composites can be used in future wearable electronic flexibility devices.

Development of Waste Polystyrene-Based Copper Oxide/Reduced Graphene Oxide Composites and Their Mechanical, Electrical and Thermal Properties

The current study reports the effect of different wt. ratios of copper oxide nanoparticle (CuO-NPs) and reduced graphene oxide (rGO) as fillers on mechanical, electrical, and thermal properties of waste polystyrene (WPS) matrix. Firstly, thin sheets of WPS-rGO-CuO composites were prepared through solution casting method with different ratios, i.e., 2, 8, 10, 15 and 20 wt.% of CuO-NPs and rGO in WPS matrix. The synthesized composite sheets were characterized by Fourier transform infrared spectroscopy (FTIR), energy dispersive X-ray (EDX), X-ray diffraction (XRD) analysis, scanning electron microscopy (SEM) and thermal gravimetric analysis (TGA). The electrical conductance and mechanical strength of the prepared composites were determined by using LCR meter and universal testing machine (UTM). These properties were dependent on the concentrations of CuO-NPs and rGO. Results display that the addition of both fillers, i.e., rGO and CuO-NPs, collectively led to remarkable increase in the mechanical properties of the composite. The incorporation of rGO-CuO: 15% WPS sample, i.e., WPS-rGO-CuO: 15%, has shown high mechanical strength with tensile strength of 25.282 MPa and Young modulus of 1951.0 MPa, respectively. Similarly, the electrical conductance of the same composite is also enhanced from 6.7 × 10-14 to 4 × 10-7 S/m in contrast to WPS at 2.0 × 106 Hz. The fabricated composites exhibited high thermal stability through TGA analysis in terms of 3.52% and 6.055% wt. loss at 250 °C as compared to WPS.

Graphene and Iron Reinforced Polymer Composite Electromagnetic Shielding Applications: A Review

With advancements in the automated industry, electromagnetic inferences (EMI) have been increasing over time, causing major distress among the end-users and affecting electronic appliances. The issue is not new and major work has been done, but unfortunately, the issue has not been fully eliminated. Therefore, this review intends to evaluate the previous carried-out studies on electromagnetic shielding materials with the combination of Graphene@Iron, Graphene@Polymer, Iron@Polymer and Graphene@Iron@Polymer composites in X-band frequency range and above to deal with EMI. VOSviewer was also used to perform the keyword analysis which shows how the studies are interconnected. Based on the carried-out review it was observed that the most preferable materials to deal with EMI are polymer-based composites which showed remarkable results. It is because the polymers are flexible and provide better bonding with other materials. Polydimethylsiloxane (PDMS), polyaniline (PANI), polymethyl methacrylate (PMMA) and polyvinylidene fluoride (PVDF) are effective in the X-band frequency range, and PDMS, epoxy, PVDF and PANI provide good shielding effectiveness above the X-band frequency range. However, still, many new combinations need to be examined as mostly the shielding effectiveness was achieved within the X-band frequency range where much work is required in the higher frequency range.

Waste to Value-Added Product: Developing Electrically Conductive Nanocomposites Using a Non-Recyclable Plastic Waste Containing Vulcanized Rubber

This study intends to show the potential application of a non-recyclable plastic waste towards the development of electrically conductive nanocomposites. Herein, the conductive nanofiller and binding matrix are carbon nanotubes (CNT) and polystyrene (PS), respectively, and the waste material is a plastic foam consisting of mainly vulcanized nitrile butadiene rubber and polyvinyl chloride (PVC). Two nanocomposite systems, i.e., PS/Waste/CNT and PS/CNT, with different compositions were melt-blended in a mixer and characterized for electrical properties. Higher electrical conduction and improved electromagnetic interference shielding performance in PS/Waste/CNT system indicated better conductive network of CNTs. For instance, at 1.0 wt.% CNT loading, the PS/Waste/CNT nanocomposites with the plastic waste content of 30 and 50 wt.% conducted electricity 3 and 4 orders of magnitude higher than the PS/CNT nanocomposite, respectively. More importantly, incorporation of the plastic waste (50 wt.%) reduced the electrical percolation threshold by 30% in comparison with the PS/CNT nanocomposite. The enhanced network of CNTs in PS/Waste/CNT samples was attributed to double percolation morphology, evidenced by optical images and rheological tests, caused by the excluded volume effect of the plastic waste. Indeed, due to its high content of vulcanized rubber, the plastic waste did not melt during the blending process. As a result, CNTs concentrated in the PS phase, forming a denser interconnected network in PS/Waste/CNT samples.

Preparation Methods for Graphene Metal and Polymer Based Composites for EMI Shielding Materials: State of the Art Review of the Conventional and Machine Learning Methods

Advancement of novel electromagnetic inference (EMI) materials is essential in various industries. The purpose of this study is to present a state-of-the-art review on the methods used in the formation of graphene-, metal- and polymer-based composite EMI materials. The study indicates that in graphene- and metal-based composites, the utilization of alternating deposition method provides the highest shielding effectiveness. However, in polymer-based composite, the utilization of chemical vapor deposition method showed the highest shielding effectiveness. Furthermore, this review reveals that there is a gap in the literature in terms of the application of artificial intelligence and machine learning methods. The results further reveal that within the past half-decade machine learning methods, including artificial neural networks, have brought significant improvement for modelling EMI materials. We identified a research trend in the direction of using advanced forms of machine learning for comparative analysis, research and development employing hybrid and ensemble machine learning methods to deliver higher performance.

Study of the Influence of Magnetite Nanoparticles Supported on Thermally Reduced Graphene Oxide as Filler on the Mechanical and Magnetic Properties of Polypropylene and Polylactic Acid Nanocomposites

A study addressed to develop new recyclable and/or biodegradable magnetic polymeric materials is reported. The selected matrices were polypropylene (PP) and poly (lactic acid) (PLA). As known, PP corresponds to a non-polar homo-chain polymer and a commodity, while PLA is a biodegradable polar hetero-chain polymer. To obtain the magnetic nanocomposites, magnetite supported on thermally reduced graphene oxide (TrGO:Fe₃O₄ nanomaterial) to these polymer matrices was added. The TrGO:Fe₃O₄ nanomaterials were obtained by a co-precipitation method using two types of TrGO obtained by the reduction at 600 °C and 1000 °C of graphite oxide. Two ratios of 2.5:1 and 9.6:1 of the magnetite precursor (FeCl₃) and TrGO were used to produce these nanomaterials. Consequently, four types of nanomaterials were obtained and characterized. Nanocomposites were obtained using these nanomaterials as filler by melt mixer method in polypropylene (PP) or polylactic acid (PLA) matrix, the filler contents were 3, 5, and 7 wt.%. Results showed that TrGO₆₀₀-based nanomaterials presented higher coercivity (Hc = 8.5 Oe) at 9.6:1 ratio than TrGO₁₀₀₀-based nanomaterials (Hc = 4.2 Oe). PLA and PP nanocomposites containing 7 wt.% of filler presented coercivity of 3.7 and 5.3 Oe, respectively. Theoretical models were used to analyze some relevant experimental results of the nanocomposites such as mechanical and magnetic properties.

Progress in polymers and polymer composites used as efficient materials for EMI shielding

The explosive progress of electronic devices and communication systems results in the production of undesirable electromagnetic pollution, known as electromagnetic interference. The accumulation of electromagnetic radiation in space results in the malfunction of commercial and military electronic appliances, and it may have a negative impact on human health. Thus, the shielding of undesirable electromagnetic interference has become a serious concern of the modern society, and has been a very perspective field of research and development. This paper provides detailed insight into current trends in the advancement of various polymer-based materials with the effects of electromagnetic interference shielding. First, the theoretical aspects of shielding are outlined. Then, the comprehensive description of the structure, morphology and functionalization of the intrinsic conductive polymers, polymers filled with the different types of inorganic and organic fillers, as well as multifunctional polymer architectures are provided with respect to their conductive, dielectric, magnetic and shielding characteristics.

Scalable manufacturing of flexible and highly conductive Ti3C2Tx/PEDOT:PSS thin films for electromagnetic interference shielding

A micrometer-thick film of Ti3C2Tx/PEDOT:PSS with exceptional electrical conductivity and EMI shielding was prepared via a simple casting approach and transferred onto various geometries.

Multilayer polymeric nanocomposites for electromagnetic interference shielding: fabrication, mechanisms, and prospects

Fabrication of multilayer EMI shield opens a creative avenue for designing and constructing flexible nanocomposite films simultaneously featuring excellent EMI shielding performance, fascinating heat removal ability, and robust mechanical properties.

From Waste to Wealth: A Lightweight and Flexible Leather Solid Waste/Polyvinyl Alcohol/Silver Paper for Highly Efficient Electromagnetic Interference Shielding

With the popularization of 5G communications and the internet of things, electromagnetic wave (EW) radiation pollution has aroused much concern from the public, and the search for new materials and technologies for preparing electromagnetic shielding materials still continues all around the world. However, the contradiction among high shielding performance, economic applicability, and flexibility is still not well balanced. Herein, we fabricated a novel foldable leather solid waste (LSW)/polyvinyl alcohol (PVA)/silver (Ag) paper with excellent electromagnetic interference (EMI)-shielding ability using a facile but sustainable electroless plating (ELP) method with LSW as the resource. Taking PVA as a cross-linker, debundled leather fibers (LFs) generated by solid-state shearing milling could generate a flexible LSW/PVA substrate with a high specific surface area, and eventually the deposited Ag layer served as a protective layer not only to significantly improve the mechanical and thermal robustness, but also to endow the LSW/PVA/Ag paper with good hydrophobicity, which could protect from potential moisture damage. In addition to the reflection effect of metallic Ag on EW, the hierarchical structure of collagen fibers played an important role in superior high EMI-shielding effectiveness (∼55-∼90 dB) by an absorption-dominant EMI-shielding mechanism. Furthermore, a multilayer LSW/PVA/Ag paper was also prepared with enhanced EMI-shielding effectiveness of 111.3 dB benefited by constructing multiple reflection-absorption interfaces. The high-performance, environmentally friendly, and low-cost EMI-shielding materials not only offered a new avenue toward recycling LSW in a more value-added way, but also displayed promising potential for application in flexible shielding materials or wearable clothing.

Electric Heating Behavior of Reduced Oxide Graphene/Carbon Nanotube/Natural Rubber Composites with Macro-Porous Structure and Segregated Filler Network

Conductive polymer composites with carbonaceous fillers are very attractive and play a significant role in the field of electric heaters owing to their lightweight, corrosion resistance, and easy processing as well as low manufacturing cost. In this study, lightweight reduced oxide graphene/carbon nanotube/natural rubber (rGO/CNT/NR) composites were fabricated by a facile and cost-effective approach, which consists of rGO assembling on rubber latex particles and hydrogels formation due to the interaction network established between carbonaceous fillers and subsequent mild-drying of the resulting hydrogels. Thanks to the amphiphilic nature of GO sheets, which can serve as a surfactant, the hydrophobic CNTs were easily dispersed into water under ultrasound. On the basis of both the high stable rGO and CNTs suspension and the assembling of rGO on rubber latex, a three-dimensional segregated network of CNT and rGO were easily constructed in macro-porous composites. Either the segregated network and macro-porous structure endowed the resulting composites with low density (0.45 g cm-3), high electrical conductivity (0.60 S m-1), and excellent electric heating behavior, when the weight content of rGO and CNTs are 0.5% and 2.5%, respectively. For electric heating behavior, the steady-state temperature of the above composites reaches 69.1 °C at an input voltage of 15 V.