1
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Pula P, Leniart AA, Krol J, Gorzkowski MT, Suster MC, Wrobel P, Lewera A, Majewski PW. Block Copolymer-Templated, Single-Step Synthesis of Transition Metal Oxide Nanostructures for Sensing Applications. ACS APPLIED MATERIALS & INTERFACES 2023; 15:57970-57980. [PMID: 37644616 PMCID: PMC10739603 DOI: 10.1021/acsami.3c10439] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/17/2023] [Accepted: 08/18/2023] [Indexed: 08/31/2023]
Abstract
The synthesis of transition metal oxide nanostructures, thanks to their high surface-to-volume ratio and the resulting large fraction of surface atoms with high catalytic activity, is of prime importance for the development of new sensors and catalytic materials. Here, we report an economical, time-efficient, and easily scalable method of fabricating nanowires composed of vanadium, chromium, manganese, iron, and cobalt oxides by employing simultaneous block copolymer (BCP) self-assembly and selective sequestration of metal-organic acetylacetonate complexes within one of the BCP blocks. We discuss the mechanism and the primary factors that are responsible for the sequestration and conformal replication of the BCP template by the inorganic material that is obtained after the polymer template is removed. X-ray photoelectron spectroscopy (XPS) and powder X-ray diffraction (PXRD) studies indicate that the metal oxidation state in the nanowires produced by plasma ashing the BCP template closely matches that of the precursor complex and that their structure is amorphous, thus requiring high-temperature annealing in order to sinter them into a crystalline form. Finally, we demonstrate how the developed nanowire array fabrication scheme can be used to rapidly pattern a multilayered iron oxide nanomesh, which we then used to construct a prototype volatile organic compound sensor.
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Affiliation(s)
- Przemyslaw Pula
- Department
of Chemistry, University of Warsaw, Warsaw 02093, Poland
- Biological
and Chemical Research Centre, University
of Warsaw, Warsaw 02089, Poland
| | | | - Julia Krol
- Department
of Chemistry, University of Warsaw, Warsaw 02093, Poland
| | - Maciej T. Gorzkowski
- Biological
and Chemical Research Centre, University
of Warsaw, Warsaw 02089, Poland
| | - Mihai C. Suster
- Department
of Physics, University of Warsaw, Warsaw 02093, Poland
| | - Piotr Wrobel
- Department
of Physics, University of Warsaw, Warsaw 02093, Poland
| | - Adam Lewera
- Department
of Chemistry, University of Warsaw, Warsaw 02093, Poland
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2
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Qu Z, Zhou P, Min F, Chen S, Guo M, Huang Z, Ji S, Yan Y, Yin X, Jiang H, Ke Y, Zhao YS, Yan X, Qiao Y, Song Y. Bubble wall confinement-driven molecular assembly toward sub-12 nm and beyond precision patterning. SCIENCE ADVANCES 2023; 9:eadf3567. [PMID: 36921052 PMCID: PMC10017045 DOI: 10.1126/sciadv.adf3567] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 10/17/2022] [Accepted: 02/15/2023] [Indexed: 06/18/2023]
Abstract
Patterning is attractive for nanofabrication, electron devices, and bioengineering. However, achieving the molecular-scale patterns to meet the demands of these fields is challenging. Here, we propose a bubble-template molecular printing concept by introducing the ultrathin liquid film of bubble walls to confine the self-assembly of molecules and achieve ultrahigh-precision assembly up to 12 nanometers corresponding to the critical point toward the Newton black film limit. The disjoining pressure describing the intermolecular interaction could predict the highest precision effectively. The symmetric molecules exhibit better reconfiguration capacity and smaller preaggregates than the asymmetric ones, which are helpful in stabilizing the drainage of foam films and construct high-precision patterns. Our results confirm the robustness of the bubble template to prepare molecular-scale patterns, verify the criticality of molecular symmetry to obtain the ultimate precision, and predict the application potential of high-precision organic patterns in hierarchical self-assembly and high-sensitivity sensors.
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Affiliation(s)
- Zhiyuan Qu
- Beijing National Laboratory for Molecular Sciences, Key Laboratory of Green Printing, CAS Research, Institute of Chemistry, Chinese Academy of Sciences, Beijing 100190, P. R. China
- University of Chinese Academy of Sciences, Beijing 100049, P. R. China
| | - Peng Zhou
- State Key Laboratory of Biochemical Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, P. R. China
| | - Fanyi Min
- Beijing National Laboratory for Molecular Sciences, Key Laboratory of Green Printing, CAS Research, Institute of Chemistry, Chinese Academy of Sciences, Beijing 100190, P. R. China
- University of Chinese Academy of Sciences, Beijing 100049, P. R. China
| | - Shengnan Chen
- Beijing National Laboratory for Molecular Sciences, Key Laboratory of Green Printing, CAS Research, Institute of Chemistry, Chinese Academy of Sciences, Beijing 100190, P. R. China
- University of Chinese Academy of Sciences, Beijing 100049, P. R. China
| | - Mengmeng Guo
- Beijing National Laboratory for Molecular Sciences, Key Laboratory of Green Printing, CAS Research, Institute of Chemistry, Chinese Academy of Sciences, Beijing 100190, P. R. China
- University of Chinese Academy of Sciences, Beijing 100049, P. R. China
| | - Zhandong Huang
- School of Chemical Engineering and Technology, Xi'an JiaoTong University, Shaanxi 710049, P. R. China
| | - Shiyang Ji
- University of Chinese Academy of Sciences, Beijing 100049, P. R. China
- Key Laboratory of Photochemistry, Institute of Chemistry, Chinese Academy of Sciences, Beijing 100190, P. R. China
| | - Yongli Yan
- Key Laboratory of Photochemistry, Institute of Chemistry, Chinese Academy of Sciences, Beijing 100190, P. R. China
| | - Xiaodong Yin
- Key Laboratory of Cluster Science, Ministry of Education of China, Beijing Key Laboratory of Photoelectronic/Electrophotonic Conversion Materials, School of Chemistry and Chemical Engineering, Beijing Institute of Technology, Beijing 102488, P. R. China
| | - Hanqiu Jiang
- Institute of High Energy Physics, Chinese Academy of Sciences, Beijing 100049, P. R. China
- Spallation Neutron Source Science Center, Dongguan 523803, P. R. China
| | - Yubin Ke
- Institute of High Energy Physics, Chinese Academy of Sciences, Beijing 100049, P. R. China
- Spallation Neutron Source Science Center, Dongguan 523803, P. R. China
| | - Yong Sheng Zhao
- University of Chinese Academy of Sciences, Beijing 100049, P. R. China
- Key Laboratory of Photochemistry, Institute of Chemistry, Chinese Academy of Sciences, Beijing 100190, P. R. China
| | - Xuehai Yan
- University of Chinese Academy of Sciences, Beijing 100049, P. R. China
- State Key Laboratory of Biochemical Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, P. R. China
| | - Yali Qiao
- Beijing National Laboratory for Molecular Sciences, Key Laboratory of Green Printing, CAS Research, Institute of Chemistry, Chinese Academy of Sciences, Beijing 100190, P. R. China
- University of Chinese Academy of Sciences, Beijing 100049, P. R. China
| | - Yanlin Song
- Beijing National Laboratory for Molecular Sciences, Key Laboratory of Green Printing, CAS Research, Institute of Chemistry, Chinese Academy of Sciences, Beijing 100190, P. R. China
- University of Chinese Academy of Sciences, Beijing 100049, P. R. China
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3
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Jin HM, Lee SE, Kim S, Kim JY, Han Y, Kim BH. Directed high‐χ block copolymer
self‐assembly
by laser writing on silicon substrate. J Appl Polym Sci 2022. [DOI: 10.1002/app.52291] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Hyeong Min Jin
- Department of Organic Materials Engineering Chungnam National University Daejeon Republic of Korea
- Neutron Science Center Korea Atomic Energy Research Institute (KAERI) Daejeon Republic of Korea
| | - Su Eon Lee
- Department of Robotics and Mechatronics Engineering Daegu Gyeongbuk Institute of Science and Technology (DGIST) Daegu Republic of Korea
| | - Simon Kim
- Department of Robotics and Mechatronics Engineering Daegu Gyeongbuk Institute of Science and Technology (DGIST) Daegu Republic of Korea
| | - Ju Young Kim
- Reality Devices Research Division Electronics and Telecommunications Research Institute (ETRI) Daejeon Republic of Korea
| | - Young‐Soo Han
- Neutron Science Center Korea Atomic Energy Research Institute (KAERI) Daejeon Republic of Korea
| | - Bong Hoon Kim
- Department of Robotics and Mechatronics Engineering Daegu Gyeongbuk Institute of Science and Technology (DGIST) Daegu Republic of Korea
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4
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Giammaria TJ, Laus M, Chiarcos R, Ober CK, Seguini G, Perego M. Influence of spin casting solvent on the self‐assembly of silicon‐containing block copolymer thin films via high temperature thermal treatment. POLYM INT 2022. [DOI: 10.1002/pi.6362] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/11/2023]
Affiliation(s)
| | - Michele Laus
- Dipartimento di Scienze e Innovazione Tecnologica (DISIT) Universitá del Piemonte Orientale ‘A. Avogadro’ Alessandria Italy
| | - Riccardo Chiarcos
- Dipartimento di Scienze e Innovazione Tecnologica (DISIT) Universitá del Piemonte Orientale ‘A. Avogadro’ Alessandria Italy
| | - Christopher K Ober
- Department of Materials Science and Engineering Cornell University New York NY USA
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5
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Tu WH, Seah GL, Li Y, Wang X, Tan KW. Transient Laser-Annealing-Induced Mesophase Transitions of Block Copolymer-Resol Thin Films. ACS POLYMERS AU 2021; 2:42-49. [PMID: 36855749 PMCID: PMC9954231 DOI: 10.1021/acspolymersau.1c00040] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Abstract
Block copolymer self-assembly-derived thin films provide direct access to two- and three-dimensional periodically ordered mesostructures as enablers for many nanotechnology applications. This report describes laser-annealing-induced disorder-order mesophase transitions of polystyrene-block-poly(ethylene oxide)/resol hybrid thin films over a range of laser temperatures (∼45 to 525 °C) and short dwell times (0.25 to 100 ms), revealing the non-equilibrium ordering and disordering kinetics and behaviors. We found that a combination of transient laser temperature of ∼275 °C and annealing dwell time of 100 ms provided the most optimal kinetic and thermodynamic control of the diffusivities of hybrid mesophases and photothermal-induced resol polymerization, yielding long-range ordered films resembling an in-plane body-centered cubic sphere morphology. A clear understanding of hybrid thin film mesophase self-assembly under non-equilibrium laser annealing could open new avenues to introduce novel chemistries and rapidly achieve nanoscale periodic order suitable for the patterning of complex structures, electronics, sensing, and emerging quantum materials.
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Affiliation(s)
- Wei Han Tu
- School
of Materials Science and Engineering, Nanyang
Technological University, Singapore 639798, Singapore
| | - Geok Leng Seah
- School
of Materials Science and Engineering, Nanyang
Technological University, Singapore 639798, Singapore
| | - Yun Li
- School
of Materials Science and Engineering, Nanyang
Technological University, Singapore 639798, Singapore
| | - Xinghui Wang
- College
of Physics and Information Engineering, Institute of Micro-Nano Devices
and Solar Cells, Fuzhou University, Fujian 350108, China
| | - Kwan W. Tan
- School
of Materials Science and Engineering, Nanyang
Technological University, Singapore 639798, Singapore,
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6
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Robertson M, Zhou Q, Ye C, Qiang Z. Developing Anisotropy in Self-Assembled Block Copolymers: Methods, Properties, and Applications. Macromol Rapid Commun 2021; 42:e2100300. [PMID: 34272778 DOI: 10.1002/marc.202100300] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/10/2021] [Revised: 06/23/2021] [Indexed: 01/03/2023]
Abstract
Block copolymers (BCPs) self-assembly has continually attracted interest as a means to provide bottom-up control over nanostructures. While various methods have been demonstrated for efficiently ordering BCP nanodomains, most of them do not generically afford control of nanostructural orientation. For many applications of BCPs, such as energy storage, microelectronics, and separation membranes, alignment of nanodomains is a key requirement for enabling their practical use or enhancing materials performance. This review focuses on summarizing research progress on the development of anisotropy in BCP systems, covering a variety of topics from established aligning techniques, resultant material properties, and the associated applications. Specifically, the significance of aligning nanostructures and the anisotropic properties of BCPs is discussed and highlighted by demonstrating a few promising applications. Finally, the challenges and outlook are presented to further implement aligned BCPs into practical nanotechnological applications, where exciting opportunities exist.
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Affiliation(s)
- Mark Robertson
- School of Polymer Science and Engineering, University of Southern Mississippi, Hattiesburg, MS, 39406, USA
| | - Qingya Zhou
- State Key Laboratory for Modification of Chemical Fibers and Polymer Materials, College of Materials Science and Engineering, Donghua University, Shanghai, 201620, China
| | - Changhuai Ye
- State Key Laboratory for Modification of Chemical Fibers and Polymer Materials, College of Materials Science and Engineering, Donghua University, Shanghai, 201620, China
| | - Zhe Qiang
- School of Polymer Science and Engineering, University of Southern Mississippi, Hattiesburg, MS, 39406, USA
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7
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Panja S, Adams DJ. Stimuli responsive dynamic transformations in supramolecular gels. Chem Soc Rev 2021; 50:5165-5200. [PMID: 33646219 DOI: 10.1039/d0cs01166e] [Citation(s) in RCA: 159] [Impact Index Per Article: 53.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/17/2022]
Abstract
Supramolecular gels are formed by the self-assembly of small molecules under the influence of various non-covalent interactions. As the interactions are individually weak and reversible, it is possible to perturb the gels easily, which in turn enables fine tuning of their properties. Synthetic supramolecular gels are kinetically trapped and usually do not show time variable changes in material properties after formation. However, such materials potentially become switchable when exposed to external stimuli like temperature, pH, light, enzyme, redox, and chemical analytes resulting in reconfiguration of gel matrix into a different type of network. Such transformations allow gel-to-gel transitions while the changes in the molecular aggregation result in alteration of physical and chemical properties of the gel with time. Here, we discuss various methods that have been used to achieve gel-to-gel transitions by modifying a pre-formed gel material through external perturbation. We also describe methods that allow time-dependent autonomous switching of gels into different networks enabling synthesis of next generation functional materials. Dynamic modification of gels allows construction of an array of supramolecular gels with various properties from a single material which eventually extend the limit of applications of the gels. In some cases, gel-to-gel transitions lead to materials that cannot be accessed directly. Finally, we point out the necessity and possibility of further exploration of the field.
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Affiliation(s)
- Santanu Panja
- School of Chemistry, University of Glasgow, Glasgow, G12 8QQ, UK.
| | - Dave J Adams
- School of Chemistry, University of Glasgow, Glasgow, G12 8QQ, UK.
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8
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Recent Advances in Sequential Infiltration Synthesis (SIS) of Block Copolymers (BCPs). NANOMATERIALS 2021; 11:nano11040994. [PMID: 33924480 PMCID: PMC8069880 DOI: 10.3390/nano11040994] [Citation(s) in RCA: 10] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 03/08/2021] [Revised: 04/01/2021] [Accepted: 04/04/2021] [Indexed: 12/15/2022]
Abstract
In the continuous downscaling of device features, the microelectronics industry is facing the intrinsic limits of conventional lithographic techniques. The development of new synthetic approaches for large-scale nanopatterned materials with enhanced performances is therefore required in the pursuit of the fabrication of next-generation devices. Self-assembled materials as block copolymers (BCPs) provide great control on the definition of nanopatterns, promising to be ideal candidates as templates for the selective incorporation of a variety of inorganic materials when combined with sequential infiltration synthesis (SIS). In this review, we report the latest advances in nanostructured inorganic materials synthesized by infiltration of self-assembled BCPs. We report a comprehensive description of the chemical and physical characterization techniques used for in situ studies of the process mechanism and ex situ measurements of the resulting properties of infiltrated polymers. Finally, emerging optical and electrical properties of such materials are discussed.
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9
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Chevalier X, Gomes Correia C, Pound-Lana G, Bézard P, Sérégé M, Petit-Etienne C, Gay G, Cunge G, Cabannes-Boué B, Nicolet C, Navarro C, Cayrefourcq I, Müller M, Hadziioannou G, Iliopoulos I, Fleury G, Zelsmann M. Lithographically Defined Cross-Linkable Top Coats for Nanomanufacturing with High-χ Block Copolymers. ACS APPLIED MATERIALS & INTERFACES 2021; 13:11224-11236. [PMID: 33621463 DOI: 10.1021/acsami.1c00694] [Citation(s) in RCA: 9] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/12/2023]
Abstract
The directed self-assembly (DSA) of block copolymers (BCPs) is a powerful method for the manufacture of high-resolution features. Critical issues remain to be addressed for successful implementation of DSA, such as dewetting and controlled orientation of BCP domains through physicochemical manipulations at the BCP interfaces, and the spatial positioning and registration of the BCP features. Here, we introduce novel top-coat (TC) materials designed to undergo cross-linking reactions triggered by thermal or photoactivation processes. The cross-linked TC layer with adjusted composition induces a mechanical confinement of the BCP layer, suppressing its dewetting while promoting perpendicular orientation of BCP domains. The selection of areas of interest with perpendicular features is performed directly on the patternable TC layer via a lithography step and leverages attractive integration pathways for the generation of locally controlled BCP patterns and nanostructured BCP multilayers.
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Affiliation(s)
- Xavier Chevalier
- ARKEMA FRANCE, GRL, Route Nationale 117, BP34 64170 Lacq, France
| | - Cindy Gomes Correia
- University of Bordeaux, CNRS, Bordeaux INP, LCPO, UMR 5629, F-33600 Pessac, France
| | - Gwenaelle Pound-Lana
- University of Grenoble Alpes, CNRS, CEA/LETI Minatec, Grenoble INP, LTM, 38000 Grenoble, France
| | - Philippe Bézard
- University of Grenoble Alpes, CNRS, CEA/LETI Minatec, Grenoble INP, LTM, 38000 Grenoble, France
| | - Matthieu Sérégé
- University of Grenoble Alpes, CNRS, CEA/LETI Minatec, Grenoble INP, LTM, 38000 Grenoble, France
| | - Camille Petit-Etienne
- University of Grenoble Alpes, CNRS, CEA/LETI Minatec, Grenoble INP, LTM, 38000 Grenoble, France
| | - Guillaume Gay
- University of Grenoble Alpes, CNRS, CEA/LETI Minatec, Grenoble INP, LTM, 38000 Grenoble, France
| | - Gilles Cunge
- University of Grenoble Alpes, CNRS, CEA/LETI Minatec, Grenoble INP, LTM, 38000 Grenoble, France
| | | | - Célia Nicolet
- ARKEMA FRANCE, GRL, Route Nationale 117, BP34 64170 Lacq, France
| | | | - Ian Cayrefourcq
- ARKEMA FRANCE, GRL, Route Nationale 117, BP34 64170 Lacq, France
| | - Marcus Müller
- Georg-August Universität Göttingen, Institute for Theoretical Physics, 37077 Göttingen, Germany
| | - Georges Hadziioannou
- University of Bordeaux, CNRS, Bordeaux INP, LCPO, UMR 5629, F-33600 Pessac, France
| | - Ilias Iliopoulos
- Laboratoire PIMM, Arts et Métiers Institute of Technology, CNRS, Cnam, HESAM Université, 151 Boulevard de l'Hôpital, 75013 Paris, France
| | - Guillaume Fleury
- University of Bordeaux, CNRS, Bordeaux INP, LCPO, UMR 5629, F-33600 Pessac, France
| | - Marc Zelsmann
- University of Grenoble Alpes, CNRS, CEA/LETI Minatec, Grenoble INP, LTM, 38000 Grenoble, France
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10
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Gu J, Zhang R, Zhang L, Lin J. Epitaxial Assembly of Nanoparticles in a Diblock Copolymer Matrix: Precise Organization of Individual Nanoparticles into Regular Arrays. Macromolecules 2021. [DOI: 10.1021/acs.macromol.1c00028] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Jiabin Gu
- Shanghai Key Laboratory of Advanced Polymeric Materials, Key Laboratory for Ultrafine Materials of Ministry of Education, School of Materials Science and Engineering, East China University of Science and Technology, Shanghai 200237, China
| | - Runrong Zhang
- Shanghai Key Laboratory of Advanced Polymeric Materials, Key Laboratory for Ultrafine Materials of Ministry of Education, School of Materials Science and Engineering, East China University of Science and Technology, Shanghai 200237, China
| | - Liangshun Zhang
- Shanghai Key Laboratory of Advanced Polymeric Materials, Key Laboratory for Ultrafine Materials of Ministry of Education, School of Materials Science and Engineering, East China University of Science and Technology, Shanghai 200237, China
| | - Jiaping Lin
- Shanghai Key Laboratory of Advanced Polymeric Materials, Key Laboratory for Ultrafine Materials of Ministry of Education, School of Materials Science and Engineering, East China University of Science and Technology, Shanghai 200237, China
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11
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Panja S, Fuentes-Caparrós AM, Cross ER, Cavalcanti L, Adams DJ. Annealing Supramolecular Gels by a Reaction Relay. CHEMISTRY OF MATERIALS : A PUBLICATION OF THE AMERICAN CHEMICAL SOCIETY 2020; 32:5264-5271. [PMID: 32595268 PMCID: PMC7315816 DOI: 10.1021/acs.chemmater.0c01483] [Citation(s) in RCA: 15] [Impact Index Per Article: 3.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/07/2020] [Revised: 05/22/2020] [Indexed: 05/09/2023]
Abstract
Supramolecular gels have potential in many areas. In many cases, a major drawback is that the gels are formed at a high rate. As a result, nonoptimal, kinetically trapped self-assembled structures are often formed, leading to gels that can be hard to reproduce and control. One method to get around kinetic trapping is annealing. Thermal annealing is one possibility, but it is not always desirable to heat the gels. Here, we describe a method to anneal pH-triggered gels after they are formed. We employ a reaction relay in a peptide-based hydrogel system to anneal the structures by a controlled and uniform pH change. Our method allows us to prepare gels with more controlled properties. We show that this can be used to enable homogeneous "molding and casting" of the hydrogels. This method of annealing is more effective in improving gel robustness than a conventional heat-cool cycle.
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Affiliation(s)
- Santanu Panja
- School
of Chemistry, University of Glasgow, Glasgow G12 8QQ, U.K.
| | | | - Emily R. Cross
- School
of Chemistry, University of Glasgow, Glasgow G12 8QQ, U.K.
| | - Leide Cavalcanti
- ISIS
Pulsed Neutron Source, Rutherford Appleton
Laboratory, Didcot OX11 0QX, U.K.
| | - Dave J. Adams
- School
of Chemistry, University of Glasgow, Glasgow G12 8QQ, U.K.
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12
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Leniart A, Pula P, Sitkiewicz A, Majewski PW. Macroscopic Alignment of Block Copolymers on Silicon Substrates by Laser Annealing. ACS NANO 2020; 14:4805-4815. [PMID: 32159943 PMCID: PMC7497666 DOI: 10.1021/acsnano.0c00696] [Citation(s) in RCA: 23] [Impact Index Per Article: 5.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/24/2020] [Accepted: 03/11/2020] [Indexed: 05/07/2023]
Abstract
Laser annealing is a competitive alternative to conventional oven annealing of block copolymer (BCP) thin films enabling rapid acceleration and precise spatial control of the self-assembly process. Localized heating by a moving laser beam (zone annealing), taking advantage of steep temperature gradients, can additionally yield aligned morphologies. In its original implementation it was limited to specialized germanium-coated glass substrates, which absorb visible light and exhibit low-enough thermal conductivity to facilitate heating at relatively low irradiation power density. Here, we demonstrate a recent advance in laser zone annealing, which utilizes a powerful fiber-coupled near-IR laser source allowing rapid BCP annealing over a large area on conventional silicon wafers. The annealing coupled with photothermal shearing yields macroscopically aligned BCP films, which are used as templates for patterning metallic nanowires. We also report a facile method of transferring laser-annealed BCP films onto arbitrary surfaces. The transfer process allows patterning substrates with a highly corrugated surface and single-step rapid fabrication of multilayered nanomaterials with complex morphologies.
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Affiliation(s)
| | - Przemyslaw Pula
- Department
of Chemistry, University of Warsaw, Warsaw, 02089, Poland
| | | | - Pawel W. Majewski
- Department
of Chemistry, University of Warsaw, Warsaw, 02089, Poland
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13
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Sparnacci K, Chiarcos R, Gianotti V, Laus M, Giammaria TJ, Perego M, Munaò G, Milano G, De Nicola A, Haese M, Kreuzer LP, Widmann T, Müller-Buschbaum P. Effect of Trapped Solvent on the Interface between PS- b-PMMA Thin Films and P(S- r-MMA) Brush Layers. ACS APPLIED MATERIALS & INTERFACES 2020; 12:7777-7787. [PMID: 31967449 DOI: 10.1021/acsami.9b20801] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/10/2023]
Abstract
The orientation of block copolymer (BCP) features in thin films can be obtained by spin-coating a BCP solution on a substrate surface functionalized by a polymer brush layer of the appropriate random copolymer (RCP). Although this approach is well established, little work reporting the amount and distribution of residual solvent in the polymer film after the spin-coating process is available. Moreover, no information can be found on the effect of trapped solvent on the interface between the BCP film and RCP brush. In this work, systems consisting of poly(styrene)-b-poly(methyl methacrylate) thin films deposited on poly(styrene-r-methyl methacrylate) brush layers are investigated by combining neutron reflectivity (NR) experiments with simulation techniques. An increase in the amount of trapped solvent is observed by NR as the BCP film thickness increases accompanied by a significant decrease of the interpenetration length between the BCP and RCP, thus suggesting that the interpenetration between grafted chains and block copolymer chains is hampered by the solvent. Hybrid particle-field molecular dynamics simulations of the analyzed system confirm the experimental observations and demonstrate a clear correlation between the interpenetration length and the amount of trapped solvent.
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Affiliation(s)
- Katia Sparnacci
- Dipartimento di Scienze e Innovazione Tecnologica (DISIT) , Universitá del Piemonte Orientale "A. Avogadro" , Viale T. Michel 11 , 15121 Alessandria , Italy
| | - Riccardo Chiarcos
- Dipartimento di Scienze e Innovazione Tecnologica (DISIT) , Universitá del Piemonte Orientale "A. Avogadro" , Viale T. Michel 11 , 15121 Alessandria , Italy
| | - Valentina Gianotti
- Dipartimento di Scienze e Innovazione Tecnologica (DISIT) , Universitá del Piemonte Orientale "A. Avogadro" , Viale T. Michel 11 , 15121 Alessandria , Italy
| | - Michele Laus
- Dipartimento di Scienze e Innovazione Tecnologica (DISIT) , Universitá del Piemonte Orientale "A. Avogadro" , Viale T. Michel 11 , 15121 Alessandria , Italy
| | - Tommaso J Giammaria
- University Grenoble-Alpes, CEA, LETI , 17 avenue de Martyrs , Grenoble FR 38054 , France
| | - Michele Perego
- Laboratorio MDM, IMM-CNR , Via C. Olivetti 2 , 20864 Agrate Brianza , Italy
| | - Gianmarco Munaò
- Dipartimento di Chimica e Biologia , Università di Salerno , Via Giovanni Paolo II, 132 , I-84084 Fisciano , SA , Italy
| | - Giuseppe Milano
- Department of Organic Materials Science , Yamagata University , 4-3-16 Jonan Yonezawa , Yamagata , Yamagata-ken 992-8510 , Japan
| | - Antonio De Nicola
- Department of Organic Materials Science , Yamagata University , 4-3-16 Jonan Yonezawa , Yamagata , Yamagata-ken 992-8510 , Japan
| | - Martin Haese
- Helmholtz-Zentrum Geesthacht at Heinz Maier-Leibnitz Zentrum , Lichtenbergstr. 1 , 85747 Garching , Germany
| | - Lucas P Kreuzer
- Lehrstuhl für Funktionelle Materialien, Physik-Department , Technische Universität München , James-Franck-Str. 1 , 85748 Garching , Germany
| | - Tobias Widmann
- Lehrstuhl für Funktionelle Materialien, Physik-Department , Technische Universität München , James-Franck-Str. 1 , 85748 Garching , Germany
| | - Peter Müller-Buschbaum
- Lehrstuhl für Funktionelle Materialien, Physik-Department , Technische Universität München , James-Franck-Str. 1 , 85748 Garching , Germany
- Heinz Maier-Leibnitz Zentrum (MLZ) , Technische Universität München , Lichtenbergstr. 1 , 85748 Garching , Germany
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14
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Sunday DF, Chen X, Albrecht TR, Nowak D, Delgadillo PR, Dazai T, Miyagi K, Maehashi T, Yamazaki A, Nealey PF, Kline RJ. The Influence of Additives on the Interfacial Width and Line Edge Roughness in Block Copolymer Lithography. CHEMISTRY OF MATERIALS : A PUBLICATION OF THE AMERICAN CHEMICAL SOCIETY 2020; 32:https://doi.org/10.1021/acs.chemmater.9b04833. [PMID: 33100517 PMCID: PMC7580231] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Subscribe] [Scholar Register] [Indexed: 06/11/2023]
Abstract
The challenges of patterning next generation integrated circuits have driven the semiconductor industry to look outside of traditional lithographic methods in order to continue cost effective size scaling. The directed self-assembly (DSA) of block copolymers (BCPs) is a nanofabrication technique used to reduce the periodicity of patterns prepared with traditional optical methods. BCPs with large interaction parameters (χ eff), provide access to smaller pitches and reduced interface widths. Larger χ eff is also expected to be correlated with reduced line edge roughness (LER), a critical performance parameter in integrated circuits. One approach to increasing χ eff is blending the BCP with a phase selective additive, such as an Ionic liquid (IL). The IL does not impact the etching rates of either phase, and this enables a direct interrogation of whether the change in interface width driven by higher χ eff translates into lower LER. The effect of the IL on the layer thickness and interface width of a BCP are examined, along with the corresponding changes in LER in a DSA patterned sample. The results demonstrate that increased χ eff through additive blending will not necessarily translate to a lower LER, clarifying an important design criterion for future material systems.
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Affiliation(s)
- Daniel F. Sunday
- Materials Science and Engineering Division, National Institute of Standards and Technology, 100 Bureau Drive, Gaithersburg, MD 20899
| | - Xuanxuan Chen
- Institute for Molecular Engineering, University of Chicago, 5801 S Ellis Ave, Chicago, IL 60637
| | | | | | | | - Takahiro Dazai
- Tokyo Ohka Kogyo, 1590 Tabata, Samukawa-Machi, Koza-Gun, Kanagawa 253-0114, Japan
| | - Ken Miyagi
- Tokyo Ohka Kogyo, 1590 Tabata, Samukawa-Machi, Koza-Gun, Kanagawa 253-0114, Japan
| | - Takaya Maehashi
- Tokyo Ohka Kogyo, 1590 Tabata, Samukawa-Machi, Koza-Gun, Kanagawa 253-0114, Japan
| | - Akiyoshi Yamazaki
- Tokyo Ohka Kogyo, 1590 Tabata, Samukawa-Machi, Koza-Gun, Kanagawa 253-0114, Japan
| | - Paul F. Nealey
- Institute for Molecular Engineering, University of Chicago, 5801 S Ellis Ave, Chicago, IL 60637
| | - R. Joseph Kline
- Materials Science and Engineering Division, National Institute of Standards and Technology, 100 Bureau Drive, Gaithersburg, MD 20899
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15
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Doise J, Koh JH, Kim JY, Zhu Q, Kinoshita N, Suh HS, Delgadillo PR, Vandenberghe G, Willson CG, Ellison CJ. Strategies for Increasing the Rate of Defect Annihilation in the Directed Self-Assembly of High-χ Block Copolymers. ACS APPLIED MATERIALS & INTERFACES 2019; 11:48419-48427. [PMID: 31752485 DOI: 10.1021/acsami.9b17858] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/10/2023]
Abstract
Directed self-assembly (DSA) of high-χ block copolymer thin films is a promising approach for nanofabrication of features with length scale below 10 nm. Recent work has highlighted that kinetics are of crucial importance in determining whether a block copolymer film can self-assemble into a defect-free ordered state. In this work, different strategies for improving the rate of defect annihilation in the DSA of a silicon-containing, high-χ block copolymer film were explored. Chemo-epitaxial DSA of poly(4-methoxystyrene-block-4-trimethylsilylstyrene) with 5× density multiplication was implemented on 300 mm wafers by using production level nanofabrication tools, and the influence of different processes and material parameters on dislocation defect density was studied. It was observed that only at sufficiently low χN can the block copolymer assemble into well-aligned patterns within a practical time frame. In addition, there is a clear correlation between the rate of the lamellar grain coarsening in unguided self-assembly and the rate of dislocation annihilation in DSA. For a fixed chemical pattern, the density of kinetically trapped dislocation defects can be predicted by measuring the correlation length of the unguided self-assembly under the same process conditions. This learning enables more efficient screening of block copolymers and annealing conditions by rapid analysis of block copolymer films that were allowed to self-assemble into unguided (commonly termed fingerprint) patterns.
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Affiliation(s)
- Jan Doise
- imec , Kapeldreef 75 , 3001 Heverlee , Belgium
| | - Jai Hyun Koh
- McKetta Department of Chemical Engineering , University of Texas at Austin , Austin , Texas 78712 , United States
| | - Ji Yeon Kim
- McKetta Department of Chemical Engineering , University of Texas at Austin , Austin , Texas 78712 , United States
| | - Qingjun Zhu
- McKetta Department of Chemical Engineering , University of Texas at Austin , Austin , Texas 78712 , United States
| | - Natsuko Kinoshita
- McKetta Department of Chemical Engineering , University of Texas at Austin , Austin , Texas 78712 , United States
- JSR Fine Electronic Materials Research Laboratories , Yokkaichi , Mie 510-8552 , Japan
| | | | | | | | - C Grant Willson
- McKetta Department of Chemical Engineering , University of Texas at Austin , Austin , Texas 78712 , United States
| | - Christopher J Ellison
- Department of Chemical Engineering and Materials Science , University of Minnesota Twin Cities , Minneapolis , Minnesota 55455 , United States
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16
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Liao Y, Liu K, Chen WC, Wei B, Borsali R. Robust Sub-10 nm Pattern of Standing Sugar Cylinders via Rapid “Microwave Cooking”. Macromolecules 2019. [DOI: 10.1021/acs.macromol.9b01513] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Yingjie Liao
- Key Laboratory of Advanced Display and System Application, Ministry of Education, Shanghai University, Shanghai 200072, China
- University Grenoble Alpes, CERMAV-CNRS, 38000 Grenoble, France
| | - Kangping Liu
- Key Laboratory of Advanced Display and System Application, Ministry of Education, Shanghai University, Shanghai 200072, China
| | - Wen-Chang Chen
- Department of Chemical Engineering, National Taiwan University, Taipei 10617, Taiwan
| | - Bin Wei
- Key Laboratory of Advanced Display and System Application, Ministry of Education, Shanghai University, Shanghai 200072, China
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17
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Weller DW, Galuska L, Wang W, Ehlenburg D, Hong K, Gu X. Roll-to-Roll Scalable Production of Ordered Microdomains through Nonvolatile Additive Solvent Annealing of Block Copolymers. Macromolecules 2019. [DOI: 10.1021/acs.macromol.9b00772] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/14/2022]
Affiliation(s)
- Daniel W. Weller
- School of Polymer Science and Engineering, The University of Southern Mississippi, Hattiesburg, Mississippi 39406, United States
| | - Luke Galuska
- School of Polymer Science and Engineering, The University of Southern Mississippi, Hattiesburg, Mississippi 39406, United States
| | - Weiyu Wang
- Chemical Sciences Divisions and Center for Nanophase Material Sciences (CNMS), Oak Ridge National Laboratory, Oak Ridge, Tennessee 37831, United States
| | - Dakota Ehlenburg
- School of Polymer Science and Engineering, The University of Southern Mississippi, Hattiesburg, Mississippi 39406, United States
| | - Kunlun Hong
- Department of Chemical and Biomolecular Engineering, University of Tennessee, Knoxville, Tennessee 37996, United States
| | - Xiaodan Gu
- School of Polymer Science and Engineering, The University of Southern Mississippi, Hattiesburg, Mississippi 39406, United States
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18
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Jung H, Shin WH, Park TW, Choi YJ, Yoon YJ, Park SH, Lim JH, Kwon JD, Lee JW, Kwon SH, Seong GH, Kim KH, Park WI. Hierarchical multi-level block copolymer patterns by multiple self-assembly. NANOSCALE 2019; 11:8433-8441. [PMID: 30985848 DOI: 10.1039/c9nr00774a] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/09/2023]
Abstract
Uniform, well-ordered sub-20 nm patterns can be generated by the templated self-assembly of block copolymers (BCPs) with a high Flory-Huggins interaction parameter (χ). However, the self-assembled BCP monolayers remain limited in the possible structural geometries. Here, we introduce a multiple self-assembly method which uses di-BCPs to produce diverse morphologies, such as dot, dot-in-honeycomb, line-on-dot, double-dot, pondering, dot-in-pondering, and line-on-pondering patterns. To improve the diversity of BCP morphological structures, we employed sphere-forming and cylinder-forming poly(styrene-block-dimethylsiloxane) (PS-b-PDMS) BCPs with a high χ. The self-assembled mono-layer and double-layer SiOx dot patterns were modified at a high temperature (∼800 °C), showing hexagonally arranged (dot) and double-hexagonally arranged (pondering) SiOx patterns, respectively. We successfully obtained additional new nanostructures (big-dot, dot-in-honeycomb, line-on-dot, pondering, dot-in-pondering, and line-on-pondering types) through a second self-assembly of cylinder-forming BCPs using the dot and pondering patterns as guiding templates. This simple approach can likely be extended to the multiple self-assembly of many other BCPs with good functionality, significantly contributing to the development of various nanodevices.
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Affiliation(s)
- Hyunsung Jung
- Electronic Convergence Materials Division, Korea Institute of Ceramic Engineering & Technology (KICET) 101 Soho-ro, Jinju 52851, Republic of Korea.
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19
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Tan KW, Wiesner U. Block Copolymer Self-Assembly Directed Hierarchically Structured Materials from Nonequilibrium Transient Laser Heating. Macromolecules 2019. [DOI: 10.1021/acs.macromol.8b01766] [Citation(s) in RCA: 32] [Impact Index Per Article: 6.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/30/2022]
Affiliation(s)
- Kwan Wee Tan
- Department of Materials Science and Engineering, Cornell University, Ithaca, New York 14853, United States
- School of Materials Science and Engineering, Nanyang Technological University, Singapore 639798, Singapore
| | - Ulrich Wiesner
- Department of Materials Science and Engineering, Cornell University, Ithaca, New York 14853, United States
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20
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Cai F, Huang Z, Zheng F, Lu X, Lu Q. Enhancement of the Photoalignment Stability of Block Copolymer Brushes by Anchor Segments. MACROMOL CHEM PHYS 2018. [DOI: 10.1002/macp.201800153] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Affiliation(s)
- Feng Cai
- School of Chemistry and Chemical Engineering; State Key Laboratory of Metal Matrix Composites; Shanghai Jiao Tong University; Shanghai 200240 China
| | - Zhangjun Huang
- Institute des Sciences et Ingénierie Chimiques; Ecole Polytechnique Fédérale de Lausanne; CH-1015 Lausanne Switzerland
| | - Feng Zheng
- School of Chemical Science and Engineering; Tongji University; Shanghai 200092 China
| | - Xuemin Lu
- School of Chemistry and Chemical Engineering; State Key Laboratory of Metal Matrix Composites; Shanghai Jiao Tong University; Shanghai 200240 China
| | - Qinghua Lu
- School of Chemistry and Chemical Engineering; State Key Laboratory of Metal Matrix Composites; Shanghai Jiao Tong University; Shanghai 200240 China
- School of Chemical Science and Engineering; Tongji University; Shanghai 200092 China
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21
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Choi J, Li Y, Kim PY, Liu F, Kim H, Yu DM, Huh J, Carter KR, Russell TP. Orthogonally Aligned Block Copolymer Line Patterns on Minimal Topographic Patterns. ACS APPLIED MATERIALS & INTERFACES 2018; 10:8324-8332. [PMID: 29443490 DOI: 10.1021/acsami.7b17713] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/08/2023]
Abstract
We demonstrate the generation of block copolymer (BCP) line patterns oriented orthogonal to a very small (minimal) topographic trench pattern over arbitrarily large areas using solvent-vapor annealing. Increasing the thickness of BCP films induced an orthogonal alignment of the BCP cylindrical microdomains, where full orthogonal alignment of the cylindrical microdomains with respect to the trench direction was obtained at a film thickness corresponding to 1.70 L0. A capillary flow of the solvent across the trenches was a critical factor in the alignment of the cylindrical microdomains. Grazing incidence small-angle X-ray scattering was used to determine the orientation function of the microdomains, with a value of 0.997 being found reflecting a nearly perfect orientation. This approach to produce orthogonally aligned BCP line patterns could be extended to the nanomanufacturing and fabrication of hierarchical nanostructures.
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Affiliation(s)
- Jaewon Choi
- Department of Polymer Science and Engineering , University of Massachusetts Amherst , 120 Governors Drive , Amherst , Massachusetts 01003 , United States
| | - Yinyong Li
- Department of Polymer Science and Engineering , University of Massachusetts Amherst , 120 Governors Drive , Amherst , Massachusetts 01003 , United States
| | - Paul Y Kim
- Department of Polymer Science and Engineering , University of Massachusetts Amherst , 120 Governors Drive , Amherst , Massachusetts 01003 , United States
| | - Feng Liu
- Materials Science Division , Lawrence Berkeley National Laboratory , 1 Cyclotron Road , Berkeley , California 94720 , United States
| | - Hyeyoung Kim
- Department of Polymer Science and Engineering , University of Massachusetts Amherst , 120 Governors Drive , Amherst , Massachusetts 01003 , United States
| | - Duk Man Yu
- Department of Polymer Science and Engineering , University of Massachusetts Amherst , 120 Governors Drive , Amherst , Massachusetts 01003 , United States
| | - June Huh
- Department of Chemical and Biological Engineering , Korea University , 145 Anam-ro , Seongbuk-gu, Seoul 02841 , Republic of Korea
| | - Kenneth R Carter
- Department of Polymer Science and Engineering , University of Massachusetts Amherst , 120 Governors Drive , Amherst , Massachusetts 01003 , United States
| | - Thomas P Russell
- Department of Polymer Science and Engineering , University of Massachusetts Amherst , 120 Governors Drive , Amherst , Massachusetts 01003 , United States
- Materials Science Division , Lawrence Berkeley National Laboratory , 1 Cyclotron Road , Berkeley , California 94720 , United States
- Beijing Advanced Innovation Center for Soft Matter Science and Engineering , Beijing University of Chemical Technology , Chaoyang District North Third Ring Road 15 , Beijing 100029 , China
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