Synthesis of Highly Conductive, Uniformly Silver-Coated Carbon Nanofibers by Electroless Deposition

Highly conductive and durable nanocomposite hard coatings of carbon fiber reinforced thermoplastic composites against lightning strikes

The growing use of thermoplastic composites (TPCs) like low-melting polyaryletherketone (LM-PAEK) matrices reinforced with unidirectional carbon fiber (CF) in aircraft structures presents a significant challenge in terms of lightning strikes and electromagnetic interference shielding during aircraft operations. This is due to the weak electrical conductivity of TPC structures, which results in widespread damage when struck by lightning. The repair and maintenance of these extended damaged sites can increase operational costs and loss of flights. Several lightning strike protection (LSP) systems have been developed and implemented to address these concerns. This study evaluated a highly conductive coating with a low filler rate for its effectiveness as an LSP solution for TPCs on exterior aircraft surfaces. The TPC panel without any coatings was first studied. Subsequently, the level of conductivity was increased by incorporating the nanoscale conductive fillers, silver-coated copper (Ag/Cu) nanoflakes, with a silver content of 20 wt.% (Ag20/Cu) and 30 wt.% (Ag30/Cu), correspondingly, into the coating at two loadings of 55 wt.% and 70 wt.% in an epoxy carrier for the surface coatings. The behavior of electrical and surface conductivity was thoroughly examined to understand the impact of Ag/Cu with a high aspect ratio and the effectiveness of the LSP solution. In addition, the spray-coated TPC panels underwent rigorous Zone 2A lightning strike testing using simulated lightning current, in agreement with the industry standard of Society of Automotive Engineers (SAE) Aerospace Recommended Practice (ARP) 5412B. Despite the higher resistance due to the lower conductive coating weight, the TPC panels with Ag30/Cu at loading of 70 wt.% achieved better results than those with Ag30/Cu at loading of 55 wt.%. This is evidenced by the minor structural delamination and CF breakage on the front surface, which proposes a new economic route for a sustainable post-processed LSP system in the aviation industry.

Electroless plating of premetalized polyamide fibers for stretchable conductive devices

A new approach was used to produce electrically conductive polyamide yarns, employing an electroless plating technique, which involved stabilizing silver nanoparticles on the surface of the yarn using Sn²⁺. First, the [Ag(NH₃)²]⁺ complex was reduced using Sn²⁺ to produce silver nanoparticle seed layers on the fiber surface, followed by a formaldehyde reduction. The nucleation and growth of silver nanoparticles on the fiber surface were observed through SEM images, demonstrating varying degrees of silver deposition depending on the silver concentration. This deposition variation was confirmed through XRD patterns, TGA data and UV-vis spectra. Additionally, XPS characterization showed the evolution of the chemical state of silver and tin during the silver reduction process. Electrical resistance revealed that the resistance per unit length of the yarn ranged from 3 ± 0.3 Ω cm^-1 to 70 ± 6 Ω cm^-1, depending on the silver concentration. The resulting silver-plated yarn was incorporated into a stretchable device, demonstrating stable resistance over multiple cycles. This method of fabricating conductive yarn has the potential to open up new possibilities in the design and manufacture of stretchable conductive devices for flexible electronics.

Self-Generated Convective Flows Enhance the Rates of Chemical Reactions

In chemical solutions, the products of catalytic reactions can occupy different volumes compared to the reactants and thus give rise to local density variations in the fluid. These density variations generate solutal buoyancy forces, which are exerted on the fluid and thus "pump" the fluid to flow. Herein, we examine if the reaction-induced pumping accelerates the chemical reaction by transporting the reactants to the catalyst at a rate faster than passive diffusion. Using both simulations and experiments, we show a significant increase in reaction rate when reaction-generated convective flow is present. In effect, through a feedback loop, catalysts speed up reactions not only by lowering the energy barrier but also by increasing the collision frequency between the reactants and the catalyst.

Facile Route to Effective Antimicrobial Aluminum Oxide Layer Realized by Co-Deposition with Silver Nitrate

The emergence and spreading of the SARS-CoV-2 pandemic has forced the focus of attention on a significant issue: the realization of antimicrobial surfaces for public spaces, which do not require extensive use of disinfectants. Silver represents one of the most used elements in this context, thanks to its excellent biocidal performance. This work describes a simple method for the realization of anodized aluminum layers, whose antimicrobial features are ensured by the co-deposition with silver nitrate. The durability and the chemical resistance of the samples were evaluated by means of several accelerated degradation tests, such as the exposure in a salt spray chamber, the contact with synthetic sweat and the scrub test, highlighting the residual influence of silver in altering the protective behavior of the alumina layers. Furthermore, the ISO 22196:2011 standard was used as the reference protocol to set up an assay to measure the effective antibacterial activity of the alumina-Ag layers against both Gram-positive (Staphylococcus aureus) and Gram-negative (Escherichia coli) bacteria, even at low concentrations of silver. Finally, the Ag-containing aluminum oxide layers exhibited excellent antimicrobial performances also following the chemical–physical degradation processes, ensuring good durability over time of the antimicrobial surfaces. Overall, this work introduces a simple route for the realization of anodized aluminum surfaces with excellent antibacterial properties.

Control over electroless plating of silver on silica nanoparticles with sodium citrate

We describe the use of citrate to control the electroless plating of silver metal on silica nanoparticles. We find that the incorporation of relatively small amounts of citrate during the reduction of the Tollens' reagent in the presence of sensitized silica nanoparticles induces a continuous transition from conformal to raspberry particle coatings. This transition is dependent on both the citrate concentration and the silver precursor concentration. We characterize this transition using electron microscopy and spectroscopy and use these results to confirm citrate's ability to cap and restrict silver growth. We compliment these structural measurements with in-situ quartz crystal microbalance experiments to quantify citrate's role as a complexing agent to slow silver reduction kinetics. These results confirm citrate's dual role in controlling the morphology of silver deposits produced in this work.

Direct Ink Writing Based 4D Printing of Materials and Their Applications

4D printing has attracted academic interest in the recent years because it endows static printed structures with dynamic properties with the change of time. The shapes, functionalities, or properties of the 4D printed objects could alter under various stimuli such as heat, light, electric, and magnetic field. Briefly, 4D printing is the development of 3D printing with the fourth dimension of time. Among the fabrication techniques that have been employed for 4D printing, the direct ink writing technique shows superiority due to its open source for various types of materials. Herein, the state-of-the-art achievements about the topic of 4D printing through direct ink writing are summarized. The types of materials, printing strategies, actuated methods, and their potential applications are discussed in detail. To date, most efforts have been devoted to shape-shifting materials, including shape memory polymers, hydrogels, and liquid crystal elastomers, showing great prospects in areas ranging from the biomedical field to robotics. Finally, the current challenges and outlook toward 4D printing based on direct ink writing are also pointed out to leave open a significant space for future innovation.

Silver-Based Self-Powered pH-Sensitive Pump and Sensor

Nonmechanical nano/microscale pumps that provide precise control over flow rate without the aid of an external power source and that are capable of turning on in response to specific analytes in solution are needed for the next generation of smart micro- and nanoscale devices. Herein, a self-powered chemically driven silver micropump is reported that is based on the two-step catalytic decomposition of hydrogen peroxide, H₂O₂. The pumping direction and speed can be controlled by modulating the solution pH, and modeling and theory allow for the kinetics of the reaction steps to be connected to the fluid velocity. In addition, by changing the pH dynamically using glucose oxidase (GOx)-catalyzed oxidation of glucose to gluconic acid, the direction of fluid pumping can be altered in situ, allowing for the design of a glucose sensor. This work underscores the versatility of catalytic pumps and their ability to function as sensors.

Direct 3D Printing of Hybrid Nanofiber-Based Nanocomposites for Highly Conductive and Shape Memory Applications

Three-dimensional (3D) printing with conductive polymer nanocomposites provides an attractive strategy for the "on-demand" fabrication of electrical devices. This paper demonstrates a family of highly conductive multimaterial composites that can be directly printed into ready-to-use multifunctional electrical devices using a flexible solvent-cast 3D printing technique. The new material design leverages the high aspect ratio and low contact resistance of the hybrid silver-coated carbon nanofibers (Ag@CNFs) with the excellent 3D printability of the thermoplastic polymer. The achieved nanocomposites are capable of printing in open air under ambient conditions, meanwhile presenting a low percolation threshold (i.e., <6 vol %) and high electrical conductivity (i.e., >2.1 × 10⁵ S/m) without any post-treatments. We further find that this hybrid Ag@CNF-based nanocomposite shows a quick and low-voltage-triggered electrical-responsive shape memory behavior, making it a great candidate for printing electroactive devices. Multiple different as-printed Ag@CNF-based highly conductive nanocomposite structures used as high-performance electrical devices (e.g., ambient-printable conductive components, microstructured fiber sensors, flexible and lightweight scaffolds for electromagnetic interference shielding, and low-voltage-triggered smart grippers) are successfully demonstrated herein. This simple additive manufacturing approach combined with the synergic effects of the multimaterial nanocomposite paves new ways for further development of advanced and smart electrical devices in areas of soft robotics, sensors, wearable electronics, etc.

Wash-stable, oxidation resistant conductive cotton electrodes for wearable electronics

Commercial, untreated cotton fabrics have been directly silver coated using one-step electroless deposition and, subsequently, conformally encapsulated with a thin layer of poly(perfluorodecylacrylate) (PFDA) using initiated chemical vapor deposition (iCVD). The surface of these PFDA encapsulated fabrics are notably water-repellent while still displaying a surface resistance as low as 0.2 Ω cm⁻¹, making them suitable for incorporation into launderable wearable electronics. X-ray photoelectron spectroscopy confirms that the PFDA encapsulation prevents oxidation of the silver coating, whereas unencapsulated samples display detrimental silver oxidation after a month of air exposure. The wash stability of PFDA-encapsulated, silver-coated cotton is evaluated using accelerated laundering conditions, following established AATCC protocols, and the samples are observed to withstand up to twenty home laundering cycles without notable mechanical degradation of the vapor-deposited PFDA encapsulation. As a proof-of-concept, PFDA-Ag cotton is employed as a top and bottom electrode in a layered, all-fabric triboelectric generator that produces voltage outputs as high as 25 V with small touch actions, such as tapping.

Poly(perflurododecyacrylate) encapsulated, silver-coated cotton electrodes that retained low surface resistance, being water-repellent and oxidative resistance was created for wearable electronics.

Effects of Graphene Nanoplatelet Size and Surface Area on the AC Electrical Conductivity and Dielectric Constant of Epoxy Nanocomposites

Epoxy nanocomposites reinforced with various grades of multilayer graphene nanoplatelets (GNPs) are manufactured and tested. The effects of size, surface area, and concentration of GNP, as well as alternating current (AC) frequency on the electrical and dielectric properties of epoxy nanocomposites are experimentally investigated. GNPs with larger size and surface area are always beneficial to increase the electrical conductivity of the composites. However, their effects on the dielectric constant are highly dependent on GNP concentration and AC frequency. At lower GNP concentration, the dielectric constant increases proportionally with the increase in GNP size, while decreasing as the AC frequency increases. At higher GNP concentration in epoxy, the dielectric constant first increases with the increase of the GNP size, but decreases thereafter. This trend is also observed for varying the processed GNP surface area on the dielectric constant. Moreover, the variations of the electrical conductivity and dielectric constant with the GNP concentration and AC frequency are then correlated with the measured interfiller spacing and GNP diameter.