Stretchable Transparent Electrodes with Solution-Processed Regular Metal Mesh for an Electroluminescent Light-Emitting Film

Stretchable Electronics with Strain-Resistive Performance

Stretchable electronics have attracted tremendous attention amongst academic and industrial communities due to their prospective applications in personal healthcare, human-activity monitoring, artificial skins, wearable displays, human-machine interfaces, etc. Other than mechanical robustness, stable performances under complex strains in these devices that are not for strain sensing are equally important for practical applications. Here, a comprehensive summarization of recent advances in stretchable electronics with strain-resistive performance is presented. First, detailed overviews of intrinsically strain-resistive stretchable materials, including conductors, semiconductors, and insulators, are given. Then, systematic representations of advanced structures, including helical, serpentine, meshy, wrinkled, and kirigami-based structures, for strain-resistive performance are summarized. Next, stretchable arrays and circuits with strain-resistive performance, that integrate multiple functionalities and enable complex behaviors, are introduced. This review presents a detailed overview of recent progress in stretchable electronics with strain-resistive performances and provides a guideline for the future development of stretchable electronics.

Metallic Micro-Nano Network-Based Soft Transparent Electrodes: Materials, Processes, and Applications

Soft transparent electrodes (TEs) have received tremendous interest from academia and industry due to the rapid development of lightweight, transparent soft electronics. Metallic micro-nano networks (MMNNs) are a class of promising soft TEs that exhibit excellent optical and electrical properties, including low sheet resistance and high optical transmittance, as well as superior mechanical properties such as softness, robustness, and desirable stability. They are genuinely interesting alternatives to conventional conductive metal oxides, which are expensive to fabricate and have limited flexibility on soft surfaces. This review summarizes state-of-the-art research developments in MMNN-based soft TEs in terms of performance specifications, fabrication methods, and application areas. The review describes the implementation of MMNN-based soft TEs in optoelectronics, bioelectronics, tactile sensors, energy storage devices, and other applications. Finally, it presents a perspective on the technical difficulties and potential future possibilities for MMNN-based TE development.

Low-Voltage Stretchable Electroluminescent Loudspeakers with Synchronous Sound and Light Generation

Stretchable sound-in-displays, which can generate synchronous sound and light directly from the display without a separate speaker, allow immersive audio and visual perception even on curved surfaces. In stretchable sound-in-displays, alternating current electroluminescent (ACEL) devices have been used as light-emitting sources owing to their high brightness and stability. However, stretchable ACEL devices that use low dielectric constant (κ) materials require a high operating voltage for generating light and sound. Herein, we demonstrate a stretchable ACEL loudspeaker with a low operating voltage using stretchable high-κ dielectrics and strain-insensitive electrodes. Our device exhibits 87.7 cd/m² of luminance and 79.70 dB of sound pressure level at an operating voltage of 120 V and 10 kHz. As the next platform of wearable devices, the suggested ACEL loudspeaker exhibits high-quality synchronous light and sound generation performance even under various types of mechanical deformation, such as finger flexion and wrist bending.

Recent progress in fiber-based soft electronics enabled by liquid metal

Soft electronics can seamlessly integrate with the human skin which will greatly improve the quality of life in the fields of healthcare monitoring, disease treatment, virtual reality, and human-machine interfaces. Currently, the stretchability of most soft electronics is achieved by incorporating stretchable conductors with elastic substrates. Among stretchable conductors, liquid metals stand out for their metal-grade conductivity, liquid-grade deformability, and relatively low cost. However, the elastic substrates usually composed of silicone rubber, polyurethane, and hydrogels have poor air permeability, and long-term exposure can cause skin redness and irritation. The substrates composed of fibers usually have excellent air permeability due to their high porosity, making them ideal substrates for soft electronics in long-term applications. Fibers can be woven directly into various shapes, or formed into various shapes on the mold by spinning techniques such as electrospinning. Here, we provide an overview of fiber-based soft electronics enabled by liquid metals. An introduction to the spinning technology is provided. Typical applications and patterning strategies of liquid metal are presented. We review the latest progress in the design and fabrication of representative liquid metal fibers and their application in soft electronics such as conductors, sensors, and energy harvesting. Finally, we discuss the challenges of fiber-based soft electronics and provide an outlook on future prospects.

Directly Printed Embedded Metal Mesh for Flexible Transparent Electrode via Liquid Substrate Electric-Field-Driven Jet

Flexible transparent electrodes (FTEs) with embedded metal meshes play an indispensable role in many optoelectronic devices due to their excellent mechanical stability and environmental adaptability. However, low-cost, simple, efficient, and environmental friendly integrated manufacturing of high-performance embedded metal meshes remains a huge challenge. Here, a facile and novel fabrication method is proposed for FTEs with an embedded metal mesh via liquid substrateelectric-field-driven microscale 3D printing process. This direct printing strategy avoids tedious processes and offers low-cost and high-volume production, enabling the fabrication of high-resolution, high-aspect ratio embedded metal meshes without sacrificing transparency. The final manufactured FTEs with 80 mm × 80 mm embedded metal mesh offers excellent optoelectronic performance with a sheet resistance (Rs ) of 6 Ω sq-1 and a transmittance (T) of 85.79%. The embedded metal structure still has excellent mechanical stability and good environmental suitability under different harsh working conditions. The practical feasibility of the FTEs is successfully demonstrated with a thermally driven 4D printing structure and a resistive transparent strain sensor. This method can be used to manufacture large areas with facile, high-efficiency, low-cost, and high-performance FTEs.

Flexible Sensory Systems: Structural Approaches

Biology is characterized by smooth, elastic, and nonplanar surfaces; as a consequence, soft electronics that enable interfacing with nonplanar surfaces allow applications that could not be achieved with the rigid and integrated circuits that exist today. Here, we review the latest examples of technologies and methods that can replace elasticity through a structural approach; these approaches can modify mechanical properties, thereby improving performance, while maintaining the existing material integrity. Furthermore, an overview of the recent progress in wave/wrinkle, stretchable interconnect, origami/kirigami, crack, nano/micro, and textile structures is provided. Finally, potential applications and expected developments in soft electronics are discussed.

Low Cost Embedded Copper Mesh Based on Cracked Template for Highly Durability Transparent EMI Shielding Films

Embedded copper mesh coatings with low sheet resistance and high transparency were formed using a low-cost Cu seed mesh obtained with a magnetron sputtering on a cracked template, and subsequent operations electroplating and embedding in a photocurable resin layer. The influence of the mesh size on the optoelectric characteristics and the electromagnetic shielding efficiency in a wide frequency range is considered. In optimizing the coating properties, a shielding efficiency of 49.38 dB at a frequency of 1 GHz, with integral optical transparency in the visible range of 84.3%, was obtained. Embedded Cu meshes have been shown to be highly bending stable and have excellent adhesion strength. The combination of properties and economic costs for the formation of coatings indicates their high prospects for practical use in shielding transparent objects, such as windows and computer monitors.

Optically Transparent and Highly Conductive Electrodes for Acousto-Optical Devices

The study was devoted to the creation of transparent electrodes based on highly conductive mesh structures. The analysis and reasonable choice of technological approaches to the production of such materials with a high Q factor (the ratio of transparency and electrical conductivity) were carried out. The developed manufacturing technology consists of the formation of grooves in a transparent substrate by photolithography methods, followed by reactive ion plasma etching and their metallization by chemical deposition using the silver mirror reaction. Experimental samples of a transparent electrode fabricated using this technology have a sheet resistance of about 0.1 Ω/sq with a light transmittance in the visible wavelength range of more than 60%.

Self-Patterned Stretchable Electrode Based on Silver Nanowire Bundle Mesh Developed by Liquid Bridge Evaporation

A new strategy is required to realize a low-cost stretchable electrode while realizing high stretchability, conductivity, and manufacturability. In this study, we fabricated a self-patterned stretchable electrode using a simple and scalable process. The stretchable electrode is composed of a bridged square-shaped (BSS) AgNW bundle mesh developed by liquid bridge evaporation and a stretchable polymer matrix patterned with a microcavity array. Owing to the BSS structure and microcavity array, which effectively concentrate the applied strain on the deformable square region of the BSS structure under tensile stretching, the stretchable electrode exhibits high stretchability with a low ΔR/R₀ of 10.3 at a strain of 40%. Furthermore, by exploiting the self-patterning ability—attributable to the difference in the ability to form liquid bridges according to the distance between microstructures—we successfully demonstrated a stretchable AgNW bundle mesh with complex patterns without using additional patterning processes. In particular, stretchable electrodes were fabricated by spray coating and bar coating, which are widely used in industry for low-cost mass production. We believe that this study significantly contributes to the commercialization of stretchable electronics while achieving high performance and complex patterns, such as stretchable displays and electronic skin.

Cohesively Enhancing the Conductance, Mechanical Robustness, and Environmental Stability of Random Metallic Mesh Electrodes via Hot-Pressing-Induced In-Plane Configuration

Flexible transparent conductive electrode (FTCE) is highly desirable due to the fast-growing flexible optoelectronic devices. Several promising FTCEs based on metal material have been developed to replace conventional indium tin oxide (ITO). The random metal mesh is considered to be one of the competitive candidates. However, obtaining feasible random metal mesh with low sheet resistance, high transparency, good mechanical durability, and strong environmental stability is still a great challenge. Here, a random metal mesh-based FTCE with an in-plane structure, achieved by a facile hot-pressing process, is demonstrated. The hot-pressing process enables the fabrication of highly conductive FTCE with improved mechanical robustness and environmental stability. The in-plane FTCE shows a low sheet resistance of 1.63 Ω·sq^-1 with an 80.6% transmittance, low relative resistance increase (RRI) of 7.9% after 240 h 85 °C/85% RH test, and low RRI of 8.0% after 10⁵ cycles of bending test. Besides, various applications of the in-plane FTCE were demonstrated, including the flexible heater, flexible touch screen, and flexible electroluminescence. We anticipate that these results will spark interest in in-plane random metal mesh electrodes and enable the application of random metal mesh in flexible optoelectronic devices.

Templateless, Plating-Free Fabrication of Flexible Transparent Electrodes with Embedded Silver Mesh by Electric-Field-Driven Microscale 3D Printing and Hybrid Hot Embossing

Flexible transparent electrodes (FTEs) with an embedded metal mesh are considered a promising alternative to traditional indium tin oxide (ITO) due to their excellent photoelectric performance, surface roughness, and mechanical and environmental stability. However, great challenges remain for achieving simple, cost-effective, and environmentally friendly manufacturing of high-performance FTEs with embedded metal mesh. Herein, a maskless, templateless, and plating-free fabrication technique is proposed for FTEs with embedded silver mesh by combining an electric-field-driven (EFD) microscale 3D printing technique and a newly developed hybrid hot-embossing process. The final fabricated FTE exhibits superior optoelectronic properties with a transmittance of 85.79%, a sheet resistance of 0.75 Ω sq^-1 , a smooth surface of silver mesh (R_a  ≈ 18.8 nm) without any polishing treatment, and remarkable mechanical stability and environmental adaptability with a negligible increase in sheet resistance under diverse cyclic tests and harsh working conditions (1000 bending cycles, 80 adhesion tests, 120 scratch tests, 100 min ultrasonic test, and 72 h chemical attack). The practical viability of this FTE is successfully demonstrated with a flexible transparent heater applied to deicing. The technique proposed offers a promising fabrication strategy with a cost-effective and environmentally friendly process for high-performance FTE.

All-Solution-Processed Molybdenum Oxide-Encapsulated Silver Nanowire Flexible Transparent Conductors with Improved Conductivity and Adhesion

A novel transparent conductive conductor composed of a silver nanowire (AgNW) network and MoO_x on a flexible polyethylene terephthalate (PET) substrate, with contemporaneously improved adhesion and reduced resistivity, is prepared using the full-solution process without high-temperature annealing. Under the optimized conditions, a MoO_x/AgNW/MoO_x multilayer is achieved, which shows much superior optoelectronic performance to that obtained from ITO with a high optical transmittance of 89.2% and a low sheet resistance of ∼12.5 Ω/sq. Unlike pure AgNW films, the sheet resistance is little changed after the tape and ultrasonication tests, illustrating a very strong adhesion to the PET substrate after the encapsulation of MoO_x. Moreover, the multilayer film exhibits excellent stability to resist mechanical bending and acid damage. In addition, the successful implementation of the flexible transparent heater demonstrates the practical application value of the electrode.

Flexible Double-Sided Light-Emitting Devices Based on Transparent Embedded Interdigital Electrodes

In the areas of flexible displays and wearable devices, double-sided light-emitting devices have huge commercial applications. Here, we provide a novel form of flexible double-sided light-emitting devices by designing and manufacturing different transparent interdigital electrodes for lighting the structural areas of composite emitting layers. The transparent interdigital electrodes are fabricated by embedding multiwalled carbon nanotubes in interdigital mesh-structured microcavities using a doctor-blading process, and the emitting layers are fabricated by mixing copper-doped zinc sulfide (ZnS/Cu) phosphor particles with the transparent polydimethylsiloxane polymer. The fabricated double-sided light-emitting devices could be in the crimp state, exhibiting excellent flexibility. By designing the structure of the interdigital electrodes and the thickness of the emitting layers, the double-sided emission intensity of the light-emitting devices can be adjusted. Furthermore, based on the flexible double-sided light-emitting devices, various patterns can be successfully programed, such as the digital, grayscale, and ancient Chinese walls. The flexible and programmable double-sided light-emitting films provide a promising strategy for the next generation of customized flexible displays.

A flexible, room-temperature and solution-processible copper nanowire based transparent electrode protected by reduced graphene oxide exhibiting high performance and improved stability

Advances in flexible electronic and optoelectronic devices have caused higher requirements for fabricating high-performance and low cost flexible transparent conductive electrodes (TCEs). Copper nanowires (Cu NWs) possess excellent electrical and optical properties, but the large contact resistance and poor stability limit their practical application in optoelectronic devices. In this work, we report a robust, convenient and environment-friendly method to assemble copper nanowires/reduced graphene oxide (Cu NWs/rGO) TCEs with enhanced conductivity, flexibility and stability at room temperature. The NaBH₄ treatment was used to remove the organics and oxides on the surface of Cu NWs, and the graphene oxide (GO) capping layer was also effectively reduced at the same time. The best Cu NWs/rGO composite TCEs show a good optical-electrical performance with a sheet resistance of ∼50 Ω/sq and transmittance of 83% as well as superior mechanical flexibility. The oxidation resistance of Cu NWs in normal environment and even at a relatively high temperature has also been greatly improved. Additionally, the Cu NWs/rGO TCEs based heaters presented high saturation temperature and rapid response time under a low voltage. The high-performance composite Cu NWs TCEs with good stability are expected to be applied in various types of flexible optoelectronic devices.

Ultrathin, lightweight, and freestanding metallic mesh for transparent electromagnetic interference shielding

A unique freestanding nickel (Ni) metallic mesh-based electromagnetic interference shielding film has been fabricated though the direct-writing technique and a subsequent selective metal electrodeposited process. The structured freestanding Ni mesh film demonstrates a series of advantages, including ultrathin thickness (2.5-6.0 μm) and ultralight weight (0.23 mg cm^-2), extraordinary optoelectronic performance (sheet resistance about 0.24-0.7 Ω sq^-1 with transparency of 92%-93%), high figure of merit (18000) and outstanding flexibility as it can withstand folding, rolling and crumpling into various shapes while keeping the conductivity constant. Furthermore, by using this high-performance Ni mesh, an ultrathin, lightweight, freestanding and transparent electromagnetic interference shielding (EMI) film with extraordinary optoelectronic properties (shielding effectiveness about 40 dB with transparency of 92%) is demonstrated in X-band, with no performance attenuation observed even in bending state. This freestanding metallic mesh-structured electrode can be further explored or applied in various potential applications, such as conformal microwave antennas, transparent EMI windows, and wearable electronics.

Hexagonal and Square Patterned Silver Nanowires/PEDOT:PSS Composite Grids by Screen Printing for Uniformly Transparent Heaters

Transparent conductive films with hexagonal and square patterns were fabricated on poly(ethylene terephthalate) (PET) substrates by screen printing technology utilizing a poly(3,4-ethylenedioxythiophene) poly(styrenesulfonate) (PEDOT:PSS) and silver nanowire (Ag NWs) composite ink. The printing parameters-mesh number, printing layer, mass ratio of PEDOT:PSS to Ag NWs and pattern shape-have a significant influence on the photoelectric properties of the composite films. The screen mesh with a mesh number of 200 possesses a suitable mesh size of 74 µm for printing clear and integrated grids with high transparency. With an increase in the printing layer and a decrease in the mass ratio of PEDOT:PSS to Ag NWs, the transmittance and resistance of the printed grids both decreased. When the printing layer is 1, the transmittance and resistance are 85.6% and 2.23 kΩ for the hexagonal grid and 77.3% and 8.78 kΩ for the square grid, indicating that the more compact arrangement of square grids reduces the transmittance, and the greater number of connections of the square grid increases the resistance. Therefore, it is believed that improved photoelectric properties of transparent electrodes could be obtained by designing a printing pattern with optimized printing parameters. Additionally, the Ag NWs/PEDOT:PSS composite films with hexagonal and square patterns exhibit high transparency and good uniformity, suggesting promising applications in large-area and uniform heaters.

Rapid, Wet Chemical Fabrication of Radial Junction Electroluminescent Wires

A wet chemical process involving two electrodeposition steps followed by a solution casting step, the "EESC" process, is described for the fabrication of electroluminescent, radial junction wires. EESC is demonstrated by assembling three well-studied nanocrystalline (or amorphous) materials: Au, CdSe, and poly(3,4-ethylenedioxythiophene):polystyrene sulfonate (PEDOT:PSS). The tri-layered device architecture produced by EESC minimizes the influence of an electrically resistive CdSe emitter layer by using a highly conductive gold nanowire that serves as both a current collector and a negative electrode. Hole injection, at a high barrier CdSe-PEDOT:PSS interface (ϕ_h ≈ 1.1 V), is facilitated by a contact area that is 1.9-4.7-fold larger than the complimentary gold-CdSe electron-injecting contact (ϕ_e ≈ 0.6 V), contributing to low-voltage thresholds (1.4-1.7 V) for electroluminescence (EL) emission. Au@CdSe@PEDOT:PSS wire EL emitters are 25 μm in length, amongst the longest so far demonstrated to our knowledge, but the EESC process is scalable to nanowires of any length, limited only by the length of the central gold nanowire that serves as a template for the fabrication process. Radial carrier transport within these multishell wires conforms to the back-to-back diode model.

Selective Electroless Metallization of Micro- and Nanopatterns via Poly(dopamine) Modification and Palladium Nanoparticle Catalysis for Flexible and Stretchable Electronic Applications

The authors report a new patterned electroless metallization process for creating micro- and nanoscale metallic structures on polymeric substrates, which are essential for emerging flexible and stretchable optical and electronic applications. This novel process features a selective adsorption of catalytic Pd nanoparticles (PdNPs) on a lithographically masked poly(dopamine) (PDA) interlayer in situ polymerized on the substrates. The moisture-resistant PDA layer has excellent stability under a harsh electroless plating bath, which enables electroless metallization on versatile substrate materials regardless of their hydrophobicity, and significantly strengthens the attachment of electroless plated metallic structures on the polymeric substrates. Prototype devices fabricated using this PDA-assisted electroless metallization patterning exhibit superior mechanical stability under high bending and stretching stress. The lithographic patterning of the PDA spatially confines the adsorption of PdNPs and reduces defects due to random adsorption of catalytic particles on the undesired area. The high resolution of the lithographic patterning enables the demonstration of a copper micrograting pattern with a linewidth down to 2 μm and a silver plasmonic nanodisk array with a 500 nm pitch. A copper mesh is also fabricated using our new patterned electroless metallization process and functions as flexible transparent electrodes with >80% visible transmittance and <1 Ω sq^-1 sheet resistance. Moreover, flexible and stretchable dynamic electroluminescent displays and functional flexible printed circuits are demonstrated to show the promising capability of our fabrication process in versatile flexible and stretchable electronic devices.