Engineering of High-Density Thin-Layer Graphite Foam-Based Composite Architectures with Superior Compressibility and Excellent Electromagnetic Interference Shielding Performance

Biomineralization-Inspired Confined-Space Fabrication of Polyimide Aerogels

The biomineralization process endows biominerals with unique hierarchically porous structures and physical-chemical properties by filling the restricted microreaction space with amorphous phases before the growth of inorganic crystals. In this paper, a confined-space fabrication method inspired by biomineralization for preparing hierarchically porous polyimide (PI) aerogels and PI-derived carbon aerogels is introduced. The confined structure is established through a self-assembly method of vacuum impregnation and ultrasound-assisted freeze-drying. The hierarchically porous structure is controlled by adjusting the structure characteristics of the confined space and secondary aerogels. Subsequently, a variety of performance demonstrations are conducted to demonstrate the mechanical properties and application prospects in the fields of thermal insulation and electromagnetic shielding of the prepared aerogel.

Advances and mechanisms in polymer composites toward thermal conduction and electromagnetic wave absorption

Polymer composites have essential applications in electronics due to their versatility, stable performance, and processability. However, with the increasing miniaturization and high power of electronics in the 5G era, there are significant challenges related to heat accumulation and electromagnetic wave (EMW) radiation in narrow spaces. Traditional solutions involve using either thermally conductive or EMW absorbing polymer composites, but these fail to meet the demand for multi-functional integrated materials in electronics. Therefore, designing thermal conduction and EMW absorption integrated polymer composites has become essential to solve the problems of heat accumulation and electromagnetic pollution in electronics and adapt to its development trend. Researchers have developed different approaches to fabricate thermal conduction and EMW absorption integrated polymer composites, including integrating functional fillers with both thermal conduction and EMW absorption functions and innovating processing methods. This review summarizes the latest research progress, factors that affect performance, and the mechanisms of thermal conduction and EMW absorption integrated polymer composites. The review also discusses problems that limit the development of these composites and potential solutions and development directions. The aim of this review is to provide references for the development of thermal conduction and EMW absorption integrated polymer composites.

High-Performance Multifunctional Carbon-Silicon Carbide Composites with Strengthened Reduced Graphene Oxide

Materials with low density, exceptional thermal and corrosion resistance, and ultrahigh mechanical and electromagnetic interference (EMI) shielding performance are urgently demanded for aerospace and military industries. Efficient design of materials' components and microstructures is crucial yet remains highly challenging for achieving the above requirements. Herein, a strengthened reduced graphene oxide (SrGO)-reinforced multi-interfacial carbon-silicon carbide (C-SiC)_n matrix (SrGO/(C-SiC)_n) composite is reported, which is fabricated by depositing a carbon-strengthening layer into rGO foam followed by alternate filling of pyrocarbon (PyC) and silicon carbide (SiC) via a precursor infiltration pyrolysis (PIP) method. By increasing the number of alternate PIP sequences (n = 1, 3 and 12), the mechanical, electrical, and EMI shielding properties of SrGO/(C-SiC)_n composites are significantly increased. The optimal composite exhibits excellent conductivity of 8.52 S·cm^-1 and powerful average EMI shielding effectiveness (SE) of 70.2 dB over a broad bandwidth of 32 GHz, covering the entire X-, Ku-, K-, and Ka-bands. The excellent EMI SE benefits from the massive conduction loss in highly conductive SrGO skeletons and polarization relaxation of rich heterogeneous PyC/SiC interfaces. Our composite features low density down to 1.60 g·cm^-3 and displays robust compressive properties (up to 163.8 MPa in strength), owing to the uniformly distributed heterogeneous interfaces capable of consuming great fracture energy upon loadings. Moreover, ultrahigh thermostructural stability (up to 2100 °C in Ar) and super corrosion resistance (no strength degradation after long-term acid and alkali immersion) are also discovered. These excellent comprehensive properties, along with ease of low-cost and scalable production, could potentially promote the practical applications of the SrGO/(C-SiC)_n composite in the near future.

Lightweight and Hydrophobic Three-Dimensional Wood-Derived Anisotropic Magnetic Porous Carbon for Highly Efficient Electromagnetic Interference Shielding

Constructing multifunctional characteristics toward advanced electromagnetic interference shielding materials in harsh environments has become a development trend. Herein, the wood-derived magnetic porous carbon composites with a highly ordered anisotropic porous architecture were successfully fabricated through a pyrolysis procedure. The three-dimensional porous skeleton inherited from the wood stock serves as an electrically conductive network and incorporates magnetic Ni nanoparticles homogeneously and firmly embedded within the carbon matrix that can further improve the electromagnetic attenuation capacity. The optimized Ni/porous carbon (PC) composite exhibits an exceptional electromagnetic interference (EMI) shielding effectiveness of 50.8 dB at the whole X band (8.2-12.4 GHz) with a low thickness (2 mm) and an ultralow density (0.288 g/cm³) and simultaneously possesses an extraordinary compressive strength (11.7 MPa) and a hydrophobic water contact angle (152.1°). Our study provides an alternative strategy to utilize green wood-based materials to design multifunctional EMI shielding composites.

Structuring Hierarchically Porous Architecture in Biomass-Derived Carbon Aerogels for Simultaneously Achieving High Electromagnetic Interference Shielding Effectiveness and High Absorption Coefficient

Developing high-performance electromagnetic interference (EMI) shielding materials with high absorption coefficient is highly desired for eliminating the secondary pollution of reflected electromagnetic wave (EMW). Nevertheless, it has long been a daunting challenge to achieve high shielding effectiveness (SE) and ultralow or no reflection SE simultaneously. Herein, highly porous and conductive carbon nanotube (CNT)-based carbon aerogel with a meticulously designed hierarchically porous structure from micro and sub-micro to nano levels is developed by specific two-stage pyrolysis and potassium hydroxide activation processes. The resultant activated cellulose-derived carbon aerogels (a-CCAs) exhibit an ultrahigh EMI SE of 96.4 dB in the frequency range of 8.2-12.4 GHz in conjunction with an exceptionally high absorption coefficient of 0.79 at a low density of 30.5 mg cm^-3. The successful construction of hierarchically porous structure is responsible for the excellent "structurally absorbing" ability of a-CCAs, and the introduction of CNT-based heterogeneous conductive network can effectively dissipate the incident EMWs by interfacial polarization and microcurrent losses. Moreover, the as-prepared a-CCAs have a water contact angle of as high as 158.3°and a sliding angle of as low as 5.3°, revealing their superhydrophobic feature. The ingenious structure design proposed here provides a possible pathway to overcome the conflict between high EMI shielding performance and ultralow or no secondary reflection, and the as-prepared a-CCAs are exceedingly promising in the application of telecommunication, microelectronics, and spacecraft.

Flexible PEBAX/graphene electromagnetic shielding composite films with a negative pressure effect of resistance for pressure sensors applications

In the current work, we fabricated flexible poly(ether-block-amide) (PEBAX)/graphene composite films by a combination of facile melt blending and compression molding technique. The graphene content significantly affects the mechanical properties, electrical conductivity and electromagnetic interference (EMI) shielding performance. An electrically conductive percolation threshold of 1.75 vol% graphene was obtained in the PEBAX/graphene composites. With the introduction of 4.45 vol%, and 8.91 vol% graphene content, the average EMI SE of composite films could reach 16.6 and 30.7 dB, respectively. More interestingly, the PEBAX/graphene composite exhibited a nearly-linear negative pressure coefficient (NPC) effect of resistance with increasing outer pressure stimulation, which was attributed to the formation of more conductive pathways caused by the decreased distance between adjacent graphene. In addition, these composites demonstrated good sensing stability, recoverability and reproducibility after stabilization by cyclic pressure loading. The current study provides guidelines for the large-scale preparation of elastomer NPC sensors and smart EMI shielding devices.

Graphene/PEBAX composite films present high-efficiency EMI shielding properties and good sensitivity as well as sensing stability.

Buckled AgNW/MXene hybrid hierarchical sponges for high-performance electromagnetic interference shielding

The development of electromagnetic interference (EMI) shielding materials is moving forward towards being lightweight and showing high-performance. Here, we report on lightweight silver nanowire (AgNW)/MXene hybrid sponges featuring hierarchical structures that are fabricated by a combination of dip-coating and unidirectional freeze-drying methods. The commercial melamine formaldehyde sponges (MF), designed with a buckled structure, are chosen as the template for coating with the AgNW layer (BMF/AgNW). Furthermore, the additional irregular honeycomb architecture composed of MXene assembled cell walls is introduced inside the BMF cell-matrix through unidirectional freeze-drying of MXene aqueous suspensions. Consequently, the BMF/AgNW presents a better EMI shielding effectiveness of 40.0 dB contributed by the conductive network and multiple reflections and scattering compared with the MF/AgNW. Eventually, the resulting AgNW/MXene hybrid sponge exhibits a higher EMI shielding effectiveness of 52.6 dB with a low density of 49.5 mg cm^-3 compared with the BMF/AgNW due to synergetic effects of the AgNW and MXene both in conductivity and hierarchical structure. These results also provide a novel way to fabricate lightweight and conductive sponges as high-performance EMI shielding materials.

Multifunctional Thermal Management Materials with Excellent Heat Dissipation and Generation Capability for Future Electronics

Thermal management materials (TMMs) used in electronic devices are crucial for future electronics and technologies such as flexible electronics and artificial intelligence (AI) technologies. As future electronics will work in a more complicated circumstance, the overheating and overcooling problems can exist in the same electronics while the common TMMs cannot meet the demand of thermal management for future electronics. In this work, nacre-mimetic graphene-based films with super flexibility and durability (in over 10,000 tensile cycles), excellent capability to dissipate excess heat (20.84 W/(m·K) at only 16-22 μm thickness), and outstanding heating performance to generate urgent heat for electronics under extremely cold conditions are fabricated by a facile solution casting method, and the fabricated composites are proved to be superior multifunctional TMMs for the thermal management in electronic chips. In addition, the application of the paper-like films with high in-plane thermal conductivity to a flexible heat spreader and film heater is demonstrated by simulation using a finite volume method, which shows the high importance of the in-plane thermal conductivity in thermal management of electronics.