Surface-Functionalized Silicon Nanoparticles as Anode Material for Lithium-Ion Battery

Innovative Solutions for High-Performance Silicon Anodes in Lithium-Ion Batteries: Overcoming Challenges and Real-World Applications

Silicon (Si) has emerged as a potent anode material for lithium-ion batteries (LIBs), but faces challenges like low electrical conductivity and significant volume changes during lithiation/delithiation, leading to material pulverization and capacity degradation. Recent research on nanostructured Si aims to mitigate volume expansion and enhance electrochemical performance, yet still grapples with issues like pulverization, unstable solid electrolyte interface (SEI) growth, and interparticle resistance. This review delves into innovative strategies for optimizing Si anodes' electrochemical performance via structural engineering, focusing on the synthesis of Si/C composites, engineering multidimensional nanostructures, and applying non-carbonaceous coatings. Forming a stable SEI is vital to prevent electrolyte decomposition and enhance Li+ transport, thereby stabilizing the Si anode interface and boosting cycling Coulombic efficiency. We also examine groundbreaking advancements such as self-healing polymers and advanced prelithiation methods to improve initial Coulombic efficiency and combat capacity loss. Our review uniquely provides a detailed examination of these strategies in real-world applications, moving beyond theoretical discussions. It offers a critical analysis of these approaches in terms of performance enhancement, scalability, and commercial feasibility. In conclusion, this review presents a comprehensive view and a forward-looking perspective on designing robust, high-performance Si-based anodes the next generation of LIBs.

WS2-Graphene van der Waals Heterostructure as Promising Anode Material for Lithium-Ion Batteries: A First-Principles Approach

In this work, we report the results of density functional theory (DFT) calculations on a van der Waals (VdW) heterostructure formed by vertically stacking single-layers of tungsten disulfide and graphene (WS2/graphene) for use as an anode material in lithium-ion batteries (LIBs). The electronic properties of the heterostructure reveal that the graphene layer improves the electronic conductivity of this hybrid system. Phonon calculations demonstrate that the WS2/graphene heterostructure is dynamically stable. Charge transfer from Li to the WS2/graphene heterostructure further enhances its metallic character. Moreover, the Li binding energy in this heterostructure is higher than that of the Li metal's cohesive energy, significantly reducing the possibility of Li-dendrite formation in this WS2/graphene electrode. Ab initio molecular dynamics (AIMD) simulations of the lithiated WS2/graphene heterostructure show the system's thermal stability. Additionally, we explore the effect of heteroatom doping (boron (B) and nitrogen (N)) on the graphene layer of the heterostructure and its impact on Li-adsorption ability. The results suggest that B-doping strengthens the Li-adsorption energy. Notably, the calculated open-circuit voltage (OCV) and Li-diffusion energy barrier further support the potential of this heterostructure as a promising anode material for LIBs.

Interweaving Elastic and Hydrogen Bond-Forming Polymers into Highly Tough and Stress-Relaxable Binders for High-Performance Silicon Anode in Lithium-Ion Batteries

A central challenge in practically using high-capacity silicon (Si) as anode materials for lithium-ion batteries is alleviating significant volume change of Si during cycling. One key to resolving the failure issues of Si is exploiting carefully designed polymer binders exhibiting mechanical robustness to retain the structural integrity of Si electrodes, while concurrently displaying elasticity and toughness to effectively dissipate external stresses exerted by the volume changes of Si. Herein, a highly elastic and tough polymer binder is proposed by interweaving polyacrylic acid (PAA) with poly(urea-urethane) (PUU) elastomer for Si anodes. By systematically tuning molecular parameters, including molecular weights of hard/soft segments and structures of hard segment components, it is demonstrated that the mechanical properties of polymer binders, such as elasticity, toughness, and stress relaxation ability, strongly affect the cycling performance of Si electrodes. This study provides new insight into the rational design of polymer binders capable of accommodating the volume changes of Si, primarily by judicious modulation of the mechanical properties of polymer binders.

Engineering of Siloxanes for Stabilizing Silicon Anode Materials

Silicon (Si) is considered the most promising anode material for the next generation of lithium-ion batteries (LIBs) because of its high theoretical specific capacity and abundant reserves. However, the volume expansion of silicon in the cycling process causes the destruction of the electrode structure and irreversible capacity loss. As a result, the commercial application of silicon materials is greatly hindered. In recent years, siloxane-based organosilicon materials have been widely used in silicon anode of LIBs because of their unique structure and physical and chemical properties, and have shown excellent electrochemical properties. The comprehensive achievement of siloxanes in silicon-based LIBs can be understood better through a systematic summary, which is necessary to guide the design of electrodes and achieve better electrochemical performance. This paper systematically introduces the unique advantages of siloxane materials in electrode, surface/interface modification, binder, and electrolyte. The challenges and future directions for siloxane materials are presented to enhance their performance and expand their application in silicon-based LIBs.

Encapsulation of Silicon Nano Powders via Electrospinning as Lithium Ion Battery Anode Materials

Silicon-containing polyester from tetramethoxysilane, ethylene glycol, and o-Phthalic anhydride were used as encapsulating materials for silicon nano powders (SiNP) via electrospinning, with Polyacrylonitrile (PAN) as spinning additives. In the correct quantities, SiNP could be well encapsulated in nano fibers (200-400 nm) using scanning electron microscopy (SEM). The encapsulating materials were then carbonized to a Si-O-C material at 755 °C (Si@C-SiNF-5 and Si@C-SiNF-10, with different SiNP content). Fiber structure and SiNP crystalline structure were reserved even after high-temperature treatment, as SEM and X-ray diffraction (XRD) verified. When used as lithium ion battery (LIB) anode materials, the cycling stability of SiNPs increased after encapsulation. The capacity of SiNPs decreased to ~10 mAh/g within 30 cycles, while those from Si@C-SiNF-5 and Si@C-SiNF-10 remained over 500 mAh/g at the 30th cycle. We also found that adequate SiNP content is necessary for good encapsulation and better cycling stability. In the anode from Si@C-SiNF-10 in which SiNPs were not well encapsulated, fibers were broken and pulverized as SEM confirmed; thus, its cycling stability is poorer than that from Si@C-SiNF-5.

Three-Dimensional Crosslinked PAA-TA Hybrid Binders for Long-Cycle-Life SiOx Anodes in Lithium-Ion Batteries

The large volume expansion hinders the commercial application of silicon oxide (SiO_x) anodes in lithium-ion batteries. Recent studies show that binders play a vital role in mitigating the volume change of SiO_x electrodes. Herein, we introduce the small molecule tannic acid (TA) with high branching into the linear poly(acrylic acid) (PAA) binder for SiO_x anodes. The three-dimensional (3D) crosslinked network with multiple hydrogen bonds is formed by the incorporation of abundant hydroxyl groups with unique carboxyl groups, which increases the interfacial adhesive strength with SiO_x particles. As a consequence, SiO_x electrodes based on the PAA-TA binder show an excellent cycling performance with a high specific capacity of 1025 mA h g^-1 at 500 mA g^-1 after 250 cycles. Moreover, the SiO_x||NCM811 full cell exhibits a reversible capacity of 143 mA h g^-1 corresponding to 87.4% capacity retention after 100 cycles.

Influence of the Silicon-Carbon Interface on the Structure and Electrochemical Performance of a Phenolic Resin-Derived Si@C Core-Shell Nanocomposite-Based Anode

Silicon is one of the most promising materials when it comes to lithium-ion battery anodes because of its high theoretical capacity and the low working potential versus Li/Li⁺. However, the drastic volume change during lithiation and delithiation leads to a rapid failure of the electrode. In order to accommodate the large volume change, Si@C core-shell nanocomposites have been investigated, as they efficiently protect the Si surface from being exposed to the electrolyte and thus limit side reactions and improve the cycling stability through a stable solid electrolyte interface layer. In recent years, phenolic resins have been investigated as the carbon source due to their facile synthesis and the possibility of scale-up. Here, the influence of the chemical structure of the Si-C interface on electrochemical performance has been analyzed by comparing pristine, silanol-rich and epoxide-functionalized Si/phenolic resin-derived nanocomposites. Whereas pristine Si@C exhibits the highest initial specific capacity of around 2000 mA h/g_Si, introduction of silanol groups to the native surface leads to a more homogeneous carbon shell around the Si and thus to an overall higher Coulombic efficiency and a more stable cycling behavior. Additional epoxide functionalization, however, leads to a drastic decrease in initial capacity due to an overall increased resistance and prolongs the activation process. Nevertheless, in the long term, the additional layer leads to more stable cycling, especially at high current rates. For all nanocomposites, the electrochemical performance, characterized by cyclic voltammetry, cycling experiments, and electrochemical impedance spectroscopy, is correlated with the structure of the Si-C interface, determined by transition electron microscopy, X-ray photoelectron spectroscopy, X-ray diffraction, Raman, scanning electron microscopy, and IR-spectroscopy. To the best of our knowledge, the influence of the Si-C interface of a core-shell nanocomposite on structure and electrochemistry by chemically modifying the silicon surface is analyzed and reported for the first time.

Organic building blocks at inorganic nanomaterial interfaces

This tutorial review presents our perspective on designing organic molecules for the functionalization of inorganic nanomaterial surfaces, through the model of an "anchor-functionality" paradigm. This "anchor-functionality" paradigm is a streamlined design strategy developed from a comprehensive range of materials (e.g., lead halide perovskites, II-VI semiconductors, III-V semiconductors, metal oxides, diamonds, carbon dots, silicon, etc.) and applications (e.g., light-emitting diodes, photovoltaics, lasers, photonic cavities, photocatalysis, fluorescence imaging, photo dynamic therapy, drug delivery, etc.). The structure of this organic interface modifier comprises two key components: anchor groups binding to inorganic surfaces and functional groups that optimize their performance in specific applications. To help readers better understand and utilize this approach, the roles of different anchor groups and different functional groups are discussed and explained through their interactions with inorganic materials and external environments.

Recent Applications of Molecular Structures at Silicon Anode Interfaces

Silicon (Si) is a promising anode material to realize many-fold higher anode capacity in next-generation lithium-ion batteries (LIBs). Si electrochemistry has strong dependence on the property of the Si interface, and therefore, Si surface engineering has attracted considerable research interest to address the challenges of Si electrodes such as dramatic volume changes and the high reactivity of Si surface. Molecular nanostructures, including metal–organic frameworks (MOFs), covalent–organic frameworks (COFs) and monolayers, have been employed in recent years to decorate or functionalize Si anode surfaces to improve their electrochemical performance. These materials have the advantages of facile preparation, nanoscale controllability and structural diversity, and thus could be utilized as versatile platforms for Si surface modification. This review aims to summarize the recent applications of MOFs, COFs and monolayers for Si anode development. The functionalities and common design strategies of these molecular structures are demonstrated.

Architectural Engineering Achieves High-Performance Alloying Anodes for Lithium and Sodium Ion Batteries

Tremendous efforts have been dedicated to the development of high-performance electrochemical energy storage devices. The development of lithium- and sodium-ion batteries (LIBs and SIBs) with high energy densities is urgently needed to meet the growing demands for portable electronic devices, electric vehicles, and large-scale smart grids. Anode materials with high theoretical capacities that are based on alloying storage mechanisms are at the forefront of research geared towards high-energy-density LIBs or SIBs. However, they often suffer from severe pulverization and rapid capacity decay due to their huge volume change upon cycling. So far, a wide variety of advanced materials and electrode structures are developed to improve the long-term cyclability of alloying-type materials. This review provides fundamentals of anti-pulverization and cutting-edge concepts that aim to achieve high-performance alloying anodes for LIBs/SIBs from the viewpoint of architectural engineering. The recent progress on the effective strategies of nanostructuring, incorporation of carbon, intermetallics design, and binder engineering is systematically summarized. After that, the relationship between architectural design and electrochemical performance as well as the related charge-storage mechanisms is discussed. Finally, challenges and perspectives of alloying-type anode materials for further development in LIB/SIB applications are proposed.

A surface-engineering-assisted method to synthesize recycled silicon-based anodes with a uniform carbon shell-protective layer for lithium-ion batteries

Yolk-shell silicon/carbon composite encapsulated by uniform carbon shell (Si@C) are becoming an effective method to mitigate volume-related issues of Si-based anodes and maintain an excellent performance for lithium-ion batteries (LIBs). However, a uniform carbon shell in Si@C is difficult to guarantee. Herein, a facile surface-engineering-assisted strategy is described to prepare Si@C composite with low-cost modified recycled waste silicon powders (RWSi) as core coated by a uniform carbon shell-protective layer derived from the pyrolysis of poly (methyl methacrylate) (PMMA) as carbon source (m-RWSi@PMMA-C). In this process, surface-engineering is performed with silane coupling agent kh550 to functionalize the RWSi particles via a silanization reaction, guaranteeing a uniform PMMA coating which will be transformed into carbon shell-protective layer after carbonization. The m-RWSi@PMMA-C electrode delivers an optimal discharge capacity of 1083 mAhg^-1 at 200 mAg^-1 after 200 cycles with an initial capacity of 3176.2 mAhg^-1 and a high initial Coulombic efficiency (ICE) of 75.6%. Based on these results, the recycled silicon-based anode with a uniform carbon shell-protective layer displays great application potential and it also brings a new perspective on silicon-based anodes via surface-engineering method for LIBs.

Strategically Controlled Flash Irradiation on Silicon Anode for Enhancing Cycling Stability and Rate Capability toward High-Performance Lithium-Ion Batteries

Si has attracted considerable interest as a promising anode material for next-generation Li-ion batteries owing to its outstanding specific capacity. However, the commercialization of Si anodes has been consistently limited by severe instabilities originating from their significant volume change (approximately 300%) during the charge-discharge process. Herein, we introduce an ultrafast processing strategy of controlled multi-pulse flash irradiation for stabilizing the Si anode by modifying its physical properties in a spatially stratified manner. We first provide a comprehensive characterization of the interactions between the anode materials and the flash irradiation, such as the condensation and carbonization of binders, sintering, and surface oxidation of the Si particles under various irradiation conditions (e.g., flash intensity and irradiation period). Then, we suggest an effective route for achieving superior physical properties for Si anodes, such as robust mechanical stability, high electrical conductivity, and fast electrolyte absorption, via precise adjustment of the flash irradiation. Finally, we demonstrate flash-irradiated Si anodes that exhibit improved cycling stability and rate capability without requiring costly synthetic functional binders or delicately designed nanomaterials. This work proposes a cost-effective technique for enhancing the performance of battery electrodes by substituting conventional long-term thermal treatment with ultrafast flash irradiation.

Chemical Coupled PEDOT:PSS/Si Electrode: Suppressed Electrolyte Consumption Enables Long-Term Stability

Huge volume changes of Si during lithiation/delithiation lead to regeneration of solid-electrolyte interphase (SEI) and consume electrolyte. In this article, γ-glycidoxypropyl trimethoxysilane (GOPS) was incorporated in Si/PEDOT:PSS electrodes to construct a flexible and conductive artificial SEI, effectively suppressing the consumption of electrolyte. The optimized electrode can maintain 1000 mAh g^-1 for nearly 800 cycles under limited electrolyte compared with 40 cycles of the electrodes without GOPS. Also, the optimized electrode exhibits excellent rate capability. The use of GOPS greatly improves the interface compatibility between Si and PEDOT:PSS. XPS Ar⁺ etching depth analysis proved that the addition of GOPS is conducive to forming a more stable SEI. A full battery assembled with NCM 523 cathode delivers a high energy density of 520 Wh kg^-1, offering good stability.

Three-Dimensional Mapping of Resistivity and Microstructure of Composite Electrodes for Lithium-Ion Batteries

Nanoparticle silicon-graphite composite electrodes are a viable way to advance the cycle life and energy density of lithium-ion batteries. However, characterization of composite electrode architectures is complicated by the heterogeneous mixture of electrode components and nanoscale diameter of particles, which falls beneath the lateral and depth resolution of most laboratory-based instruments. In this work, we report an original laboratory-based scanning probe microscopy approach to investigate composite electrode microstructures with nanometer-scale resolution via contrast in the electronic properties of electrode components. Applying this technique to silicon-based composite anodes demonstrates that graphite, SiO_x nanoparticles, carbon black, and LiPAA binder are all readily distinguished by their intrinsic electronic properties, with measured electronic resistivity closely matching their known material properties. Resolution is demonstrated by identification of individual nanoparticles as small as ∼20 nm. This technique presents future utility in multiscale characterization to better understand particle dispersion, localized lithiation, and degradation processes in composite electrodes for lithium-ion batteries.

Imparting Boron Nanosheets with Ambient Stability through Methyl Group Functionalization for Mechanistic Investigation of Their Lithiation Process

Although ultrahigh theoretical capacity has long been predicted for boron-based lithium-ion battery anodes, experimentally, boron has exhibited only limited performance and its lithiation process remains elusive. The two-dimensional (2D) form of boron is believed to be an ideal model system to investigate the lithiation behavior of boron; however, unfortunately, most reported 2D boron structures are prone to oxidation under ambient conditions. In this contribution, through a simultaneous etching and in situ functionalization process, we synthesized for the first time methyl-functionalized boron nanosheets, which remain stable up to 250 °C. Combining experiments and theoretical calculations, we found that lithiation of boron is realized through the formation of alloys such as LiB₃ and Li₃B₁₄, while alloys with higher Li content such as Li₅B are thermodynamically less favored. In addition, detailed electrochemical analysis reveals that side reactions on the boron surface may also contribute to the unsatisfactory performance of boron-based electrodes. Our findings suggest that reducing the enthalpy of formation of high Li content alloys and the choice of a less nucleophilic electrolyte are key to developing high-performance anodes based on novel boron materials. Our demonstration of stable 2D boron structures also paves the way for their fundamental study and practical applications.

Designing superior solid electrolyte interfaces on silicon anodes for high-performance lithium-ion batteries

The solid electrolyte interface (SEI) is a passivation layer formed on the surface of lithium-ion battery (LIB) anode materials produced by electrolyte decomposition. The quality of the SEI plays a critical role in the cyclability, rate capacity, irreversible capacity loss and safety of lithium-ion batteries (LIBs). The stability of the SEI is especially important for Si anodes which experience tremendous volume changes during cycling. Therefore, in this review we discuss the effect of the SEI on Si anodes. Firstly, the mechanism of formation, composition, and component properties of solid electrolyte interfaces (SEIs) are introduced, and the SEI of native-oxide-terminated Si is emphasized. Then the growth model and mechanical failure of SEIs are analyzed in detail, and the challenges facing SEIs of Si anodes are proposed. Moreover, we highlight several modification methods for SEIs on Si anodes, including electrolyte additives, surface-functionalization of Si, coating artificial SEIs or protective layers, and the structural design of Si-based composites. We believe that designing a high-quality SEI is of great significance and is beneficial for the improved electrochemical performance of Si anodes.