Enhanced Mechanical and Electrochemical Performances of Silica-Based Coatings Obtained by Electrophoretic Deposition

Cathodic electrodeposition of organic nanocomposite coatings reinforced with cellulose nanocrystals

A systematic examination of the structure-property relations to create nanocomposite coatings via electrophoretic deposition (EPD) of a cathodic polymer - for instance, polyacrylate - reinforced with cellulose nanocrystals (CNCs) is discussed in this work. EPD, a scalable and green technique, has also been used in our approach to polymerize dopamine in the presence of CNCs and cathodic polymer to improve adhesion properties. This study investigated the interactions between CNCs, polydopamine (PDA) and the cathodic polyacrylic polymer to elucidate the dispersion state of the nanoparticles in the system by carefully examining ζ-potential, particle size, and electrophoretic mobility dependence in the colloidal suspension. We examined the morphology and structure of the electrodeposited nanocomposites using SEM and XPS, and the results indicate the formation of a compact, homogeneous structure. The incorporation of CNCs or PDA introduces different levels of roughness to the surface as revealed by AFM. Our results indicate improved adhesion, as determined by bond strength, using CNCs (>20%) or CNC-PDA (>30%) relative to the cathodic polymer, as well as significant improvement in hardness. The technique and materials used show promise to develop industrial organic coatings with low emissions for applications in automotive coatings and other applications.

Evaluation of Hydrophilic and Hydrophobic Silica Particles on the Release Kinetics of Essential Oil Pickering Emulsions

Colloidal particle-stabilized emulsions have recently gained increasing interest as delivery systems for essential oils. Despite the use of silica particles in food and pharmaceutical applications, the formation and release of hydrophilic and hydrophobic silica particle-stabilized emulsions are still not well studied. Thus, in this study, the structures of hydrophilic (A200, A380, 244FP, and 3150) and hydrophobic (R202 and R106) silica were deeply characterized using the solid state, contact angle, and other properties that could affect the formation of emulsions. Following that, Mosla chinensis essential oil emulsions were stabilized with different types of silica, and their characteristics, particularly their release behavior, were studied. Fick's second law was used to investigate the mechanism of release. Additionally, six mathematical models were employed to assess the experimental data of release: zero-order, first-order, Higuchi, Hixson-Crowell, Peppas, and Page models. The release mechanism of essential oils demonstrated that diffusion was the dominant mechanism, and the fitting results for the release kinetics confirmed that the release profiles were governed by the Higuchi model. The contact angle and specific surface area were the key properties that affect the release of essential oils from emulsions. Hydrophilic A200 was found to be capable of delivering essential oils more efficiently, and silica particles could be extended to achieve the controlled release of bioactives. This study showed that understanding the impact of silica particles on the release behavior provided the basis for modulating and mapping material properties to optimize the performance of emulsion products.

Study on the Preparation of High-Temperature Resistant and Electrically Insulating h-BN Coating in Ethanol Solution by Electrophoretic Deposition

A hexagonal boron nitride (h-BN) coating of micron thickness is deposited directly on 316L stainless steel (SS316L) cathode through efficient, adjustable electrophoretic deposition (EPD) in a suspension system containing surfactant and ethanol. It is based on the mixing of h-BN with polyethyleneimine (PEI) resulting in positively charged ceramic powder making cathodic electrophoretic deposition possible. The thickness of the resulting h-BN coatings deposited on SS316L could be controlled by varying the time and the voltage of electrophoretic deposition. The deposition kinetics and mechanism have been discussed. After soaking in Al(H2PO4)3 solution and high-temperature annealing, the h-BN coatings exhibited good adhesive strength. Furthermore, a novel method has been used for the evaluation of the adhesive strength to explore the appropriate experimental conditions. X-ray diffraction spectroscopy (XRD), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) were employed to characterize the h-BN coatings. The h-BN coatings are applied for the DC breakdown performance test and exhibit remarkable breakdown voltage and breakdown strength.

Cavitation erosion mechanisms in Co-based coatings exposed to seawater

The cavitation erosion (CE) of most materials in seawater is more serious than in fresh water due to the onset of corrosion; however, in a previous study we reported results that contradict this widely accepted trend. In this research our objective is to provide fundamental insight into the mechanisms that may be responsible for these earlier results. To accomplish this objective, two types of Co-based coatings, prepared by high velocity oxygen fuel (HVOF) spraying system, were used to further investigate the underlying corrosion-mitigating CE mechanism in seawater. Accordingly, the influence of spraying parameters on microstructure, composition and mechanical properties of the coatings was analyzed on the basis of SEM, XRD, Raman spectroscopy, Vicker's hardness and nano-indentation results. Electrochemical corrosion tests were used to evaluate the corrosion behavior of the Co-based coatings. Their CE performances in seawater and deionized water were comparatively studied by a vibratory apparatus. Results demonstrated that a higher flame temperature facilitated the oxides formation with associated improvements in compactness, hardness and toughness of the coatings. The presence of alumina in combination with the oxides formed in-situ facilitated the formation of an oxidation film on surfaces, and effectively enhanced the charge transfer resistance of the coating, thereby significantly improving the corrosion resistance in seawater. Metallic Co was not only more easily oxidized but also more readily corroded than the alloyed Co. Compactness was identified as an important factor affecting CE resistance of coatings in deionized water, because defects facilitate the nucleation and eventual collapse of bubbles. Moreover, bubble collapse produced a transient high temperature spike in excess of 600 °C that also caused Co and Cr elements to oxidize. Because the CE tests were carried out in seawater, additional Co₃O₄ and Cr₂O₃ were generated owing to corrosion that more effectively increased the surface compactness and mechanical properties of the coatings. This behavior was particular notable for coatings with metallic Co and Cr, which should be why seawater corrosion could weaken the CE of Co-based coatings.