Engineering of Nitrogen Coordinated Single Cobalt Atom Moieties for Oxygen Electroreduction

Research progress on metal-organic framework compounds (MOFs) in electrocatalysis

Metal-organic frameworks (MOFs) have favorable characteristics such as large specific surface area, high porosity, structural diversity, and pore surface modification, giving them great potential for development and attractive prospects in the research area of modern materials electrocatalysis. However, unsatisfactory catalytic activity and poor electronic conductivity are the main challenges facing MOFs. This review focuses on MOF-based materials used in electrocatalysis, based on the types of catalytic reactions that have used MOF-based materials in recent years along with their applications, and also looks at some new electrocatalytic materials and their future development prospects.

Decoupling the Synergy Between PGM and PGM-Free Moieties toward Oxygen Reduction Reaction

Recently, coupling the conventional low Pt-group-metal (low-PGM, LP) and emerging PGM-free (PF) moiety to form a composite LP/PF catalyst is proposed to be an advanced strategy to improve the intrinsic activity and stability of oxygen reduction reaction (ORR) catalysts. Milestones in terms of ORR mass activity are created by this type of catalyst. However, the specific synergy between LP and PF moieties has not been well elucidated. Herein, two model catalysts are synthesized, i.e., atomically dispersed Co/N/C supporting Pt single atoms (Co/N/C@Pt-SAs) and PtCo nanoparticles (Co/N/C@PtCo-NPs). Interestingly, the Co/N/C@PtCo-NPs catalyst presents higher ORR mass activity prior to Co/N/C@Pt-SAs. This is theoretically due to the dual "built-in electric field" in Co/N/C@PtCo-NPs: one electric field with a direction from Pt to Co in NPs and another from Pt to Co/N/C; that is, Pt gains higher electron density in Co/N/C@PtCo-NPs than that in Co/N/C@Pt-SAs, thus forming an asymmetric electron cloud, and regulating the adsorption and activation of oxygen-containing species. In addition, the existence of Co significantly decreases the average valence state of PtCo NPs, indicating a stronger affinity between PtCo NPs and Co/N/C substrate, to account for the enhanced stability.

Regulation Strategies for Fe-N-C and Co-N-C Catalysts for the Oxygen Reduction Reaction

Proton exchange membrane fuel cells (PEMFCs) and alkaline membrane fuel cells (AEMFCs) have received great attention as energy devices of the next generation. Accelerating oxygen reduction reaction (ORR) kinetics is the key to improve PEMFC and AEMFC performance. Platinum-based catalysts are the most widely used catalysts for the ORR, but their high price and low abundance limit the commercialization of fuel cells. Non-noble metal-nitrogen-carbon (M-N-C) is considered to be the most likely material class to replace Pt-based catalysts, among which Fe-N-C and Co-N-C have been widely studied due to their excellent intrinsic ORR performance and have made great progress in the past decades. With the improvement of synthesis technology and a deeper understanding of the ORR mechanism, some reported Fe-N-C and Co-N-C catalysts have shown excellent ORR activity close to that of commercial Pt/C catalysts. Inspired by the progress, regulation strategies for Fe-N-C and Co-N-C catalysts are summarized in this Review from 5 perspectives: (1) coordinated atoms, (2) environmental heteroatoms and defects, (3) dual-metal active sites, (4) metal-based particle promoters, and (5) curved carbon layers. We also make suggestions on some challenges facing Fe-N-C and Co-N-C research.

Unraveling a volcanic relationship of Co/N/C@PtxCo catalysts toward oxygen electro-reduction

The cathodic oxygen reduction reaction (ORR) has been continuously attracting worldwide interest due to the increasing popularity of proton exchange membrane (PEM) fuel cells. So far, various Pt-group metal (PGM) or PGM-free catalysts have been developed to facilitate the ORR. However, there is still a gap to achieve the expected goals as proposed by the U.S. Department of Energy (DoE). Recently, PGM-free@PGM hybrid catalysts, such as the M/N/C@PtM catalyst, have achieved the milestones of oxygen reduction, as reviewed in our recent work. It is, nevertheless, still challenging to unravel the underlying structure-property relationships. Here, by applying different Pt/Co ratios, a series of Co/N/C@PtxCo catalysts are synthesized. Interestingly, the ORR activity and stability are not linear with the Pt content, but show a volcano-like curve with increased Pt usage. This relationship has been deeply unraveled to be closely related to the contents of pyrrolic N, pyridinic N, and graphitized carbon in catalysts. This work provides guidelines to rationally design the coupled PGM-free@PGM catalysts toward the ORR by appropriate surface engineering.

Highly Porous Polypyrrole (PPy) Hydrogel Support for the Design of a Co-N-C Electrocatalyst for Oxygen Reduction Reaction

Atomically dispersed metal-nitrogen-carbon (M-N-C) catalysts have emerged as one of the most promising platinum-group metal (PGM)-free cathode catalysts for oxygen reduction reaction (ORR). Among the various approaches to enhance the ORR performance of the catalysts, increasing the density of accessible active sites is of paramount importance. Thus, nitrogen-rich support with abundant porosity can be very propitious. Herein, we report a highly porous polypyrrole (PPy) hydrogel as a versatile support for the facile design of a Co-N-C electrocatalyst for ORR. The resulting Co-N-C catalyst with abundant micro- and mesoporous combinations demonstrates a half-wave potential (E1/2) of 0.825 V vs reversible hydrogen electrode (RHE) in O2-saturated 0.1M KOH with just 2.1 wt % Co content. The ORR performance reduces only 11 mV (E1/2) after 5000 cycles of accelerated durability test (ADT), portraying its excellent stability. The catalyst retains ≈83% of its original current during a short-term durability test at 0.8 V vs RHE for 25 h. Furthermore, the catalyst shows electron transfer approaching ≈4 with low H2O2 yield in the potential range 0.5-0.9 V vs RHE. This work provides a simple design strategy to synthesize M-N-C catalysts with increased accessible active site density and enhanced mass transport for ORR and other electrocatalytic applications.

Metal-Organic Framework-Derived Atomically Dispersed Co-N-C Electrocatalyst for Efficient Oxygen Reduction Reaction

In this work, an atomically dispersed cobalt-nitrogen-carbon (Co-N-C) catalyst is prepared for the oxygen reduction reaction (ORR) by using a metal-organic framework (MOF) as a self-sacrifice template under high-temperature pyrolysis. Spherical aberration-corrected electron microscopy is employed to confirm the atomic dispersion of high-density Co atoms on the nitrogen-doped carbon scaffold. The X-ray photoelectron spectroscopy results verify the existence of Co-N-C active sites and their content changes with the Co content. The electrochemical results show that the electrocatalytic activity shows a volcano-shaped relationship, which increases with the Co content from 0 to 0.99 wt.% and then decreases when the presence of Co nanoparticles at 1.61 wt.%. The atomically dispersed Co-N-C catalyst with Co content of 0.99 wt.% shows an onset potential of 0.96 V vs. reversible hydrogen electrode (RHE) and a half-wave potential of 0.89 V vs. RHE toward ORR. The excellent ORR activity is attributed to the high density of the Co-N-C sites with high intrinsic activity and high specific surface area to expose more active sites.

Non-Noble Metal Catalysts in Cathodic Oxygen Reduction Reaction of Proton Exchange Membrane Fuel Cells: Recent Advances

The oxygen reduction reaction (ORR) is one of the crucial energy conversion reactions in proton exchange membrane fuel cells (PEMFCs). Low price and remarkable catalyst performance are very important for the cathode ORR of PEMFCs. Among the various explored ORR catalysts, non-noble metals (transition metal: Fe, Co, Mn, etc.) and N co-doped C (M-N-C) ORR catalysts have drawn increasing attention due to the abundance of these resources and their low price. In this paper, the recent advances of single-atom catalysts (SACs) and double-atom catalysts (DACs) in the cathode ORR of PEMFCs is reviewed systematically, with emphasis on the synthesis methods and ORR performance of the catalysts. Finally, challenges and prospects are provided for further advancing non-noble metal catalysts in PEMFCs.

Metal-Nitrogen-Carbon Catalysts of Specifically Coordinated Configurations toward Typical Electrochemical Redox Reactions

Metal-nitrogen-carbon (M-N-C) material with specifically coordinated configurations is a promising alternative to costly Pt-based catalysts. In the past few years, great progress is made in the studies of M-N-C materials, including the structure modulation and local coordination environment identification via advanced synthetic strategies and characterization techniques, which boost the electrocatalytic performances and deepen the understanding of the underlying fundamentals. In this review, the most recent advances of M-N-C catalysts with specifically coordinated configurations of M-N_x (x = 1-6) are summarized as comprehensively as possible, with an emphasis on the synthetic strategy, characterization techniques, and applications in typical electrocatalytic reactions of the oxygen reduction reaction, oxygen evolution reaction, hydrogen evolution reaction, CO₂ reduction reaction, etc., along with mechanistic exploration by experiments and theoretical calculations. Furthermore, the challenges and potential perspectives for the future development of M-N-C catalysts are discussed.

Designing Undercoordinated Ni-Nx and Fe-Nx on Holey Graphene for Electrochemical CO2 Conversion to Syngas

In this study, we propose a top-down approach for the controlled preparation of undercoordinated Ni-N_x (Ni-hG) and Fe-N_x (Fe-hG) catalysts within a holey graphene framework, for the electrochemical CO₂ reduction reaction (CO₂RR) to synthesis gas (syngas). Through the heat treatment of commercial-grade nitrogen-doped graphene, we prepared a defective holey graphene, which was then used as a platform to incorporate undercoordinated single atoms via carbon defect restoration, confirmed by a range of characterization techniques. We reveal that these Ni-hG and Fe-hG catalysts can be combined in any proportion to produce a desired syngas ratio (1-10) across a wide potential range (-0.6 to -1.1 V vs RHE), required commercially for the Fischer-Tropsch (F-T) synthesis of liquid fuels and chemicals. These findings are in agreement with our density functional theory calculations, which reveal that CO selectivity increases with a reduction in N coordination with Ni, while unsaturated Fe-N_x sites favor the hydrogen evolution reaction (HER). The potential of these catalysts for scale up is further demonstrated by the unchanged selectivity at elevated temperature and stability in a high-throughput gas diffusion electrolyzer, displaying a high-mass-normalized activity of 275 mA mg^-1 at a cell voltage of 2.5 V. Our results provide valuable insights into the implementation of a simple top-down approach for fabricating active undercoordinated single atom catalysts for decarbonized syngas generation.

Recent Advances on MOF Derivatives for Non-Noble Metal Oxygen Electrocatalysts in Zinc-Air Batteries

Oxygen electrocatalysts are of great importance for the air electrode in zinc-air batteries (ZABs). Owing to the high specific surface area, controllable pore size and unsaturated metal active sites, metal-organic frameworks (MOFs) derivatives have been widely studied as oxygen electrocatalysts in ZABs. To date, many strategies have been developed to generate efficient oxygen electrocatalysts from MOFs for improving the performance of ZABs. In this review, the latest progress of the MOF-derived non-noble metal-oxygen electrocatalysts in ZABs is reviewed. The performance of these MOF-derived catalysts toward oxygen reduction, and oxygen evolution reactions is discussed based on the categories of metal-free carbon materials, single-atom catalysts, metal cluster/carbon composites and metal compound/carbon composites. Moreover, we provide a comprehensive overview on the design strategies of various MOF-derived non-noble metal-oxygen electrocatalysts and their structure-performance relationship. Finally, the challenges and perspectives are provided for further advancing the MOF-derived oxygen electrocatalysts in ZABs.

Proton Exchange Membrane (PEM) Fuel Cells with Platinum Group Metal (PGM)-Free Cathode

Proton exchange membrane (PEM) fuel cells have gained increasing interest from academia and industry, due to its remarkable advantages including high efficiency, high energy density, high power density, and fast refueling, also because of the urgent demand for clean and renewable energy. One of the biggest challenges for PEM fuel cell technology is the high cost, attributed to the use of precious platinum group metals (PGM), e.g., Pt, particularly at cathodes where sluggish oxygen reduction reaction takes place. Two primary ways have been paved to address this cost challenge: one named low-loading PGM-based catalysts and another one is non-precious metal-based or PGM-free catalysts. Particularly for the PGM-free catalysts, tremendous efforts have been made to improve the performance and durability-milestones have been achieved in the corresponding PEM fuel cells. Even though the current status is still far from meeting the expectations. More efforts are thus required to further research and develop the desired PGM-free catalysts for cathodes in PEM fuel cells. Herein, this paper discusses the most recent progress of PGM-free catalysts and their applications in the practical membrane electrolyte assembly and PEM fuel cells. The most promising directions for future research and development are pointed out in terms of enhancing the intrinsic activity, reducing the degradation, as well as the study at the level of fuel cell stacks.

Low-PGM and PGM-Free Catalysts for Proton Exchange Membrane Fuel Cells: Stability Challenges and Material Solutions

Fuel cells as an attractive clean energy technology have recently regained popularity in academia, government, and industry. In a mainstream proton exchange membrane (PEM) fuel cell, platinum-group-metal (PGM)-based catalysts account for ≈50% of the projected total cost for large-scale production. To lower the cost, two materials-based strategies have been pursued: 1) to decrease PGM catalyst usage (so-called low-PGM catalysts), and 2) to develop alternative PGM-free catalysts. Grand stability challenges exist when PGM catalyst loading is decreased in a membrane electrode assembly (MEA)-the power generation unit of a PEM fuel cell-or when PGM-free catalysts are integrated into an MEA. More importantly, there is a significant knowledge gap between materials innovation and device integration. For example, high-performance electrocatalysts usually demonstrate undesired quick degradation in MEAs. This issue significantly limits the development of PEM fuel cells. Herein, recent progress in understanding the degradation of low-PGM and PGM-free catalysts in fuel cell MEAs and materials-based solutions to address these issues are reviewed. The key factors that degrade the MEA performance are highlighted. Innovative, emerging material concepts and development of low-PGM and PGM-free catalysts are discussed.

Single-Atom and Dual-Atom Electrocatalysts Derived from Metal Organic Frameworks: Current Progress and Perspectives

Single-atom catalysts (SACs) have attracted increasing research interests owing to their unique electronic structures, quantum size effects and maximum utilization rate of atoms. Metal organic frameworks (MOFs) are good candidates to prepare SACs owing to the atomically dispersed metal nodes in MOFs and abundant N and C species to stabilize the single atoms. In addition, the distance of adjacent metal atoms can be turned by adjusting the size of ligands and adding volatile metal centers to promote the formation of isolated metal atoms. Moreover, the diverse metal centers in MOFs can promote the preparation of dual-atom catalysts (DACs) to improve the metal loading and optimize the electronic structures of the catalysts. The applications of MOFs derived SACs and DACs for electrocatalysis, including oxygen reduction reaction, oxygen evolution reaction, hydrogen evolution reaction, carbon dioxide reduction reaction and nitrogen reduction reaction are systematically summarized in this Review. The corresponding synthesis strategies, atomic structures and electrocatalytic performances of the catalysts are discussed to provide a deep understanding of MOFs-based atomic electrocatalysts. The catalytic mechanisms of the catalysts are presented, and the crucial challenges and perspectives are proposed to promote further design and applications of atomic electrocatalysts.

The synthetic strategies for single atomic site catalysts based on metal-organic frameworks

Metal-organic frameworks (MOFs) are a good platform for the fabrication of single atomic site catalysts (SACs) due to their large specific surface area, rich pore structure, large number of unsaturated coordination metal sites and their intriguing and controllable structures. The influencing factors of each strategy used to synthesize SACs based on MOFs, such as the finetuning ligand strategy, heteroatom doping (N, P, S) strategy, space restriction strategy, bimetallic strategy, metal cluster defect strategy, substrate to capture strategy, and various post-treatment strategies have not been discussed. Here, we will discuss the influencing factors of each strategy and the relationship between the different methods, which are used to synthesize SACs based on MOFs.

Single-Atom Catalysts across the Periodic Table

Isolated atoms featuring unique reactivity are at the heart of enzymatic and homogeneous catalysts. In contrast, although the concept has long existed, single-atom heterogeneous catalysts (SACs) have only recently gained prominence. Host materials have similar functions to ligands in homogeneous catalysts, determining the stability, local environment, and electronic properties of isolated atoms and thus providing a platform for tailoring heterogeneous catalysts for targeted applications. Within just a decade, we have witnessed many examples of SACs both disrupting diverse fields of heterogeneous catalysis with their distinctive reactivity and substantially enriching our understanding of molecular processes on surfaces. To date, the term SAC mostly refers to late transition metal-based systems, but numerous examples exist in which isolated atoms of other elements play key catalytic roles. This review provides a compositional encyclopedia of SACs, celebrating the 10th anniversary of the introduction of this term. By defining single-atom catalysis in the broadest sense, we explore the full elemental diversity, joining different areas across the whole periodic table, and discussing historical milestones and recent developments. In particular, we examine the coordination structures and associated properties accessed through distinct single-atom-host combinations and relate them to their main applications in thermo-, electro-, and photocatalysis, revealing trends in element-specific evolution, host design, and uses. Finally, we highlight frontiers in the field, including multimetallic SACs, atom proximity control, and possible applications for multistep and cascade reactions, identifying challenges, and propose directions for future development in this flourishing field.

Cobalt and nitrogen codoped carbon nanotubes derived from a graphitic C3N4 template as an electrocatalyst for the oxygen reduction reaction

Sluggish oxygen reduction reaction kinetics have been a main obstacle for commercial application of fuel cells. To replace Pt-based noble metal electrocatalysts, it is crucial to develop economical materials as electrocatalysts. Herein, we provide a strategy to prepare Co and N codoped carbon nanotubes for efficient oxygen reduction reaction. The composites are synthesized by hydrothermal reaction followed by calcination at 900 °C. Graphitic carbon nitride is used as a template and nitrogen source, and citric acid and cobalt nitrate hexahydrate are used as carbon and cobalt sources, respectively. Due to the synergistic effect of Co and N codoping and increased specific surface area, the resulting Co and N codoped carbon nanotubes exhibit excellent catalytic performance. The present results provide experimental support for further development of electrocatalysts.

Recent Advances in Non-Precious Transition Metal/Nitrogen-doped Carbon for Oxygen Reduction Electrocatalysts in PEMFCs

The proton exchange membrane fuel cells (PEMFCs) have been considered as promising future energy conversion devices, and have attracted immense scientific attention due to their high efficiency and environmental friendliness. Nevertheless, the practical application of PEMFCs has been seriously restricted by high cost, low earth abundance and the poor poisoning tolerance of the precious Pt-based oxygen reduction reaction (ORR) catalysts. Noble-metal-free transition metal/nitrogen-doped carbon (M–NxC) catalysts have been proven as one of the most promising substitutes for precious metal catalysts, due to their low costs and high catalytic performance. In this review, we summarize the development of M–NxC catalysts, including the previous non-pyrolyzed and pyrolyzed transition metal macrocyclic compounds, and recent developed M–NxC catalysts, among which the Fe–NxC and Co–NxC catalysts have gained our special attention. The possible catalytic active sites of M–NxC catalysts towards the ORR are also analyzed here. This review aims to provide some guidelines towards the design and structural regulation of non-precious M–NxC catalysts via identifying real active sites, and thus, enhancing their ORR electrocatalytic performance.