Examination of Nanoparticle Filtration by Filtering Facepiece Respirators During the COVID-19 Pandemic

Commercial Janus Fabrics as Reusable Facemask Materials: A Balance of Water Repellency, Filtration Efficiency, Breathability, and Reusability

Facemasks as personal protective equipment play a significant role in helping prevent the spread of viruses during the COVID-19 pandemic. A desired reusable fabric facemask should strike a balance of water repellency, good filtration efficiency (FE), breathability, and mechanical robustness against washing cycles. Despite significant efforts in testing various commercial fabric materials for filtration efficiency, few have investigated fabric performance as a function of the fiber/yarn morphology and wettability of the fabric itself. In this study, we examine commercial fabrics with Janus-like behaviors to determine the best reusable fabric facemask materials by understanding the roles of morphology, porosity, and wettability of the fabric on its overall performance. We find that the outer layer of the diaper fabric consisted of laminated polyurethane, which is hydrophobic, has low porosity (∼5%) and tightly woven yarn structures, and shows the highest overall FE (up to 54%) in the submicron particle size range (0.03-0.6 μm) among the fabrics tested. Fabric layers with higher porosity lead to lower-pressure drops, indicating higher breathability but lower FE. Tightly woven waterproof rainwear fabrics perform the best after 10 washing cycles, remaining intact morphologically with only a 2-5% drop in the overall FE in the submicron particle size range, whereas other knitted fabric layers become loosened and the laminated polyurethane thin film on the diaper fabric is wrinkled. In comparison, the surgical masks and N95 respirators made from nonwoven polypropylene (PP) fibers see over a 30% decline in the overall FE after 10 washing cycles. Overall, we find that tightly woven Janus fabrics consisting of a low porosity, a hydrophobic outer layer, and a high porosity and hydrophilic inner layer offer the best performance among the fabrics tested as they can generate a high overall FE, achieve good breathability, and maintain fabric morphology and performance over multiple washing cycles.

Investigation of the Role of Face Shape on the Flow Dynamics and Effectiveness of Face Masks

Due to the COVID-19 pandemic, face masks have been used extensively in society. The effectiveness of face masks depends on their material, design, and fit. With much research being focused on quantifying the role of the material, the design and fit of masks have been an afterthought at most. Recent studies, on the other hand, have shown that the mask fit is a significant factor to consider when specifying the effectiveness of the face mask. Moreover, the fit is highly dependent on face topology. Differences in face types and anthropometrics lead to different face mask fit. Here, computational fluid dynamics simulations employing a novel model for porous membranes (i.e., masks) are used to study the leakage pattern of a cough through a face mask on different faces. The three faces studied (female, male, and child) are characteristic faces identified in a previous population study. The female face is observed to have the most leakage through the periphery of the mask, which results in the lowest fitted filtration efficiency of the three faces. The male and child faces had similar gap profiles, leakage and fitted filtration efficiencies. However, the flow of the three faces differs significantly. The effect of the porosity of the mask was also studied. While all faces showed the same general trend with changing porosity, the effect on the child’s face was more significant.

Hierarchical Porous Recycled PET Nanofibers for High-Efficiency Aerosols and Virus Capturing

Plastic crisis, especially for poly(ethylene terephthalate) (PET) bottles, has been one of the greatest challenges for the earth and human beings. Processing recycled PET (rPET) into functional materials has the dual significance of both sustainable development and economy. Providing more possibilities for the engineered application of rPET, porous PET fibers can further enhance the high specific surface area of electrospun membranes. Here, we use a two-step strategy of electrospinning and postprocessing to successfully control the surface morphology of rPET fibers. Through a series of optical and thermal characterizations, the porous morphology formation mechanism and crystallinity induced by solvents of rPET fibers were discussed. Then, this work further investigated both PM2.5 air pollutants and protein filtration performance of rPET fibrous membrane. The high capture capability of rPET membrane demonstrated its potential application as an integrated high-efficiency aerosol filtering solution.

Facial Hair Decreases Fit Factor of Masks and Respirators in Healthcare Providers

In response to the current state of the COVID-19 pandemic, healthcare providers are using common surgical masks and filtering respirators in conjunction with the presence of facial hair, which could lead to a large number of particles passing into their respiratory system. The purpose of this study was to determine the fit factor effectiveness of filtering respirators and surgical masks in bearded versus non-bearded healthcare providers. A controlled randomized clinical trial (NCT04391010) was carried out, analyzing a sample of 63 healthcare providers. The fit factors of surgical masks and FFP3 filtering respirators for healthcare providers with (n = 32) and without (n = 31) facial hair were compared. Fit factors were measured during an exercises protocol in which healthcare providers wore surgical masks and FFP3 filtering respirators. Surgical mask fit factor comparisons did not show significant differences (p > 0.05) between healthcare providers with and without facial hair. In contrast, filtering respirator fit factor comparisons showed statistically significant differences (p < 0.01) between both groups, indicating that healthcare providers with facial hair showed lower fit factor scores, which implies a worse fit factor with respect to healthcare providers without facial hair. The fit factor effectiveness of filtering respirators was reduced in healthcare providers with facial hair. The authors of this paper encourage healthcare providers to trim their beards during filtering respirator use or wear full-mask filtering facepiece respirators, especially during the COVID-19 pandemic.