Blyweert P, Nicolas V, Fierro V, Celzard A. Experimental Design Optimization of Acrylate-Tannin Photocurable Resins for 3D Printing of Bio-Based Porous Carbon Architectures.
MOLECULES (BASEL, SWITZERLAND) 2022;
27:molecules27072091. [PMID:
35408490 PMCID:
PMC9000739 DOI:
10.3390/molecules27072091]
[Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 02/16/2022] [Revised: 03/22/2022] [Accepted: 03/22/2022] [Indexed: 11/16/2022]
Abstract
In this work, porous carbons were prepared by 3D printing formulations based on acrylate-tannin resins. As the properties of these carbons are highly dependent on the composition of the precursor, it is essential to understand this effect to optimise them for a given application. Thus, experimental design was applied, for the first time, to carbon 3D printing. Using a rationalised number of experiments suggested by a Scheffé mixture design, the experimental responses (the carbon yield, compressive strength, and Young's modulus) were modelled and predicted as a function of the relative proportions of the three main resin ingredients (HDDA, PETA, and CN154CG). The results revealed that formulations containing a low proportion of HDDA and moderate amounts of PETA and CN154CG gave the best properties. Thereby, the optimised carbon structures had a compressive strength of over 5.2 MPa and a Young's modulus of about 215 MPa. The reliability of the model was successfully validated through optimisation tests, proving the value of experimental design in developing customisable tannin-based porous carbons manufactured by stereolithography.
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