Spectroscopic Signatures Reveal Cyclopentenyl Cation Contributions in Methanol-to-Olefins Catalysis

Methanol-to-Olefins Studied by UV Raman Spectroscopy as Compared to Visible Wavelength: Capitalization on Resonance Enhancement

Resonance Raman spectroscopy can provide insights into complex reaction mechanisms by selectively enhancing the signals of specific molecular species. In this work, we demonstrate that, by changing the excitation wavelength, Raman bands of different intermediates in the methanol-to-hydrocarbons reactions can be identified. We show in particular how UV excitation enhances signals from short-chain olefins and cyclopentadienyl cations during the induction period, while visible excitation better detects later-stage aromatics. However, visible excitation is prone to fluorescence that can obscure Raman signals, and hence, we show how fast fluorescence rejection techniques like Kerr gating are necessary for extracting useful information from visible excitation measurements.

Evaluating the efficacy of zeolites synthesized from natural clay for the methanol-to-hydrocarbon process

Introducing sustainability into advanced catalytic material design is essential to address growing environmental concerns. Among them, synthesizing inorganic zeolite materials from non-traditional sources (like natural clay) offers several advantages, contributing to sustainability and environmental stewardship. With this objective, we used kaolin to synthesize zeolites with different topologies: SSZ-13 (8-MR with CHA topology), ZSM-5 (10-MR with MFI topology), and Beta (12-MR with BEA topology) (MR: member ring), where a simple and flexible synthetic protocol was adopted without any significant changes. All these zeolites were subjected to catalytic performance evaluation concerning the industrially relevant methanol-to-hydrocarbon (MTH) process. Herein, the kaolin-derived zeolites, especially ZSM-5, led to superior performance and demonstrated enhanced catalyst deactivation-resistant behavior compared to their zeolite counterparts prepared from traditional synthetic routes. Various characterization tools (including under operando conditions) were employed to understand their reactions and deactivation mechanisms. Overall, making zeolites from non-traditional sources presents a pathway for sustainable and environmentally friendly material production, offering benefits such as reduced resource dependence, lower energy consumption, and tailored physicochemical properties beneficial to catalysis. In a broader context, such a research approach contributes to the transition toward a more sustainable and circular economy.

Ca Cations Impact the Local Environment inside HZSM-5 Pores during the Methanol-to-Hydrocarbons Reaction

The methanol-to-hydrocarbons (MTH) process is an industrially relevant method to produce valuable light olefins such as propylene. One of the ways to enhance propylene selectivity is to modify zeolite catalysts with alkaline earth cations. The underlying mechanistic aspects of this type of promotion are not well understood. Here, we study the interaction of Ca²⁺ with reaction intermediates and products formed during the MTH reaction. Using transient kinetic and spectroscopic tools, we find strong indications that the selectivity differences between Ca/ZSM-5 and HZSM-5 are related to the different local environment inside the pores due to the presence of Ca²⁺. In particular, Ca/ZSM-5 strongly retains water, hydrocarbons, and oxygenates, which occupy as much as 10% of the micropores during the ongoing MTH reaction. This change in the effective pore geometry affects the formation of hydrocarbon pool components and in this way directs the MTH reaction toward the olefin cycle.

Influence of zeolite confinement effects on cation-π interactions in methanol-to-hydrocarbon conversion

By using 2D ¹³C-¹³C correlation MAS NMR spectroscopy and DFT calculations, the nature of cation-π interactions between cyclopentenyl cations and benzene was clarified over H-ZSM-5, H-β and H-SSZ-13 zeolites. The cation-π interactions are favored over H-β and H-SSZ-13 with large channels or cages. The zeolite structure is identified to affect the arrangements of cyclopentenyl cations and benzene in the confined environment, leading to different extents of overlapping of positive-negative charge centers and cation-π interaction strength. The stronger cation-π interactions facilitate the bimolecular reactions between cyclopentenyl cations and benzene and the formation of coke species.

Catalyst sites and active species in the early stages of MTO conversion over cobalt AlPO-18 followed by IR spectroscopy

Reaction-time resolved IR spectroscopy highlights the role of CO and surface –OCH3 in the MTO conversion catalysed by CoAPO-18 with maximised concentration of acidic sites.

Carbene-like reactivity of methoxy groups in a single crystal SAPO-34 MTO catalyst

In situ synchrotron infrared microspectroscopy on single crystals of SAPO-34 reveals that a carbene insertion mechanism is responsible for the first carbon–carbon bond formation from surface methoxy groups.

The intrinsic effect of co-feeding water on the formation of active/deactivating species in the methanol-to-hydrocarbons reaction on ZSM-5 zeolite

Water is formed and added in the conversion of methanol to hydrocarbons, slowing down both the reaction and deactivation rates. The retained species that are reaction intermediates and coke precursors are swept/desorbed, particularly those on silanol sites.

Studies of propene conversion over H-ZSM-5 demonstrate the importance of propene as an intermediate in methanol-to-hydrocarbons chemistry

A role for propene as an intermediate in methanol-to-hydrocarbons chemistry over H-ZSM-5 is considered.

Presenting a Four-Lump Dynamic Kinetic Model for Methanol to Light Olefins Process Over the Hierarchical SAPO-34 Catalyst Using Power Law Models

OBJECTIVES

A four-lump dynamic kinetic model on the hierarchical SAPO-34 catalyst in the methanol to light olefins (MTO) process has been presented using the power law models. Since decreased catalyst activity in the MTO process is common, for the applicability of the proposed model, the function of catalyst activity was computed as a function of the coke percentage deposited on the catalyst.

MATERIALS AND METHODS

The reactant and products were divided into four lumps, including methanol and dimethyl ether (DME), light olefins (ethylene and propylene), light paraffin (methane, ethane, and propane) and heavier hydrocarbons from C4. The one-dimensional ideal plug reactor was used for the simulation of the MTO reactor. The kinetic parameters and the catalyst activity function were predicted using the particle swarm optimization (PSO) algorithm.

RESULTS

The comparison of product distribution in the experimental model and the results of the kinetic model indicated the high accuracy of the presented model. The effect of operational parameters such as temperature and weight hourly space velocity (WHSV) on the mole percent of light olefins was investigated using the proposed kinetic model. The optimized value of temperature and WHSV to reach the maximum yield of light olefins was respectively 460 ˚C and 4.2 h^-1.

CONCLUSION

The passive kinetic coefficients were estimated in the reaction rate constant and catalyst activity function with the help of the PSO optimization algorithm. The mole fraction of different products and the reactant arising from modeling at the reactor outlet was compared with experimental results, which indicated the high accuracy of the presented kinetic model. The results also revealed that the selection of high and low temperatures and WHSV decreases the yield of light olefins and the lifetime of the catalyst.

Synthesis of HZSM-5 Rich in Paired Al and Its Catalytic Performance for Propane Aromatization

A series of HZSM-5 catalysts with similar Si/AlF mole ratio, textual properties and morphology, but different contents of AlF pairs, were synthesized by controlling the Na/Al molar ratios in the precursor gel and used for propane aromatization. It is shown that the catalyst with a Na/Al molar ratio of 0.8 in the synthetic gel possesses the highest paired AlF concentration (64.4%) and shows higher propane conversion (38.2%) and aromatics selectivity (19.7 wt.%). Propane pulse experiments, micro reactor activity estimation, Operando diffuse reflectance ultraviolet-visible (DR UV-vis) spectroscopy and Fourier Transform Infrared Spectroscopy (FTIR) analysis of coke species deposited on the catalysts provide evidence that AlF pairs in the ZSM-5 framework promote oligomerization and cyclization reactions of olefins, and then produce more aromatics. Density Functional Theory (DFT) calculations demonstrate that the cyclization of olefins and hydride transfer reaction occurring on AlF pairs in HZSM-5 zeolite show a lower free energy barrier and a higher rate constant than those on single AlF, indicating that the structure of AlF pairs in the HZSM-5 zeolite has a stronger electrostatic stabilization effect on the transition states than that of single AlF.