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Song YJ, Guo S, Xia P, Sun F, Chen ZX, Yang SH, Zhang XY, Zhang T. Development of supported intermetallic compounds: advancing the Frontiers of heterogeneous catalysis. NANOSCALE HORIZONS 2024. [PMID: 39377263 DOI: 10.1039/d4nh00337c] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/09/2024]
Abstract
Intermetallic compound (IMC) catalysts have garnered significant attention due to their unique surface and electronic properties, which can lead to enhanced catalytic performance compared to traditional monometallic catalysts. However, developing IMC materials as high-performance catalysts has been hindered by the inherent complexity of synthesizing nanoparticles with well-defined bulk and surface compositions. Achieving precise control over the composition of supported bimetallic IMC catalysts, especially those with high surface area and stability, has proven challenging. This review provides a comprehensive overview of the recent progress in developing supported IMC catalysts. We first examine the various synthetic approaches that have been explored to prepare supported IMC nanoparticles with phase-pure bulk structures and tailored surface compositions. Key factors influencing the formation kinetics and compositional control of these materials are discussed in detail. Then the strategies for manipulating the surface composition of supported IMCs are delved into. Applications of high-performance supported IMCs in important reactions such as selective hydrogenation, reforming, dehydrogenation, and deoxygenation are comprehensively reviewed, showcasing the unique advantages offered by these materials. Finally, the prevailing research challenges associated with supported IMCs are identified, including the need for a better understanding of the composition-property relationships and the development of scalable synthesis methods. The prospects for the practical implementation of these versatile catalysts in industrial processes are also highlighted, underscoring the importance of continued research in this field.
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Affiliation(s)
- Yuan-Jun Song
- School of Electronic Science and Engineering, Southeast University, Nanjing 210096, China.
- Suzhou Key Laboratory of Metal Nano-Optoelectronic Technology, Suzhou 215123, China
| | - Sijie Guo
- Department of Chemical and Biomolecular Engineering, University of Tennessee, Knoxville, Tennessee 37996, USA
| | - Peng Xia
- School of Electronic Science and Engineering, Southeast University, Nanjing 210096, China.
- Suzhou Key Laboratory of Metal Nano-Optoelectronic Technology, Suzhou 215123, China
| | - Fei Sun
- School of Electronic Science and Engineering, Southeast University, Nanjing 210096, China.
- Suzhou Key Laboratory of Metal Nano-Optoelectronic Technology, Suzhou 215123, China
| | - Ze-Xian Chen
- School of Electronic Science and Engineering, Southeast University, Nanjing 210096, China.
- Suzhou Key Laboratory of Metal Nano-Optoelectronic Technology, Suzhou 215123, China
| | - Shi-Han Yang
- School of Electronic Science and Engineering, Southeast University, Nanjing 210096, China.
- Suzhou Key Laboratory of Metal Nano-Optoelectronic Technology, Suzhou 215123, China
| | - Xiao-Yang Zhang
- School of Electronic Science and Engineering, Southeast University, Nanjing 210096, China.
- Suzhou Key Laboratory of Metal Nano-Optoelectronic Technology, Suzhou 215123, China
| | - Tong Zhang
- School of Electronic Science and Engineering, Southeast University, Nanjing 210096, China.
- Suzhou Key Laboratory of Metal Nano-Optoelectronic Technology, Suzhou 215123, China
- Key Laboratory of Micro-Inertial Instrument and Advanced Navigation Technology, Ministry of Education, and School of Instrument Science and Engineering, Southeast University, Nanjing 210096, China
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Zhou Y, Santos S, Shamzhy M, Marinova M, Blanchenet AM, Kolyagin YG, Simon P, Trentesaux M, Sharna S, Ersen O, Zholobenko VL, Saeys M, Khodakov AY, Ordomsky VV. Liquid metals for boosting stability of zeolite catalysts in the conversion of methanol to hydrocarbons. Nat Commun 2024; 15:2228. [PMID: 38472188 DOI: 10.1038/s41467-024-46232-9] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/28/2023] [Accepted: 02/08/2024] [Indexed: 03/14/2024] Open
Abstract
Methanol-to-hydrocarbons (MTH) process has been considered one of the most practical approaches for producing value-added products from methanol. However, the commonly used zeolite catalysts suffer from rapid deactivation due to coke deposition and require regular regeneration treatments. We demonstrate that low-melting-point metals, such as Ga, can effectively promote more stable methanol conversion in the MTH process by slowing coke deposition and facilitating the desorption of carbonaceous species from the zeolite. The ZSM-5 zeolite physically mixed with liquid gallium exhibited an enhanced lifetime in the MTH reaction, which increased by a factor of up to ~14 as compared to the parent ZSM-5. These results suggest an alternative route to the design and preparation of deactivation-resistant zeolite catalysts.
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Affiliation(s)
- Yong Zhou
- Univ. Lille, CNRS, Centrale Lille, ENSCL, Univ. Artois, UMR 8181 - UCCS - Unité de Catalyse et Chimie du Solide, F-59000, Lille, France
- Research Institute of Interdisciplinary Sciences (RISE) and School of Materials Science & Engineering, Dongguan University of Technology, Dongguan, 523808, China
| | - Sara Santos
- Laboratory for Chemical Technology (LCT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Technologiepark 125, 9052, Ghent, Belgium
| | - Mariya Shamzhy
- Department of Physical and Macromolecular Chemistry, Faculty of Science, Charles University, Hlavova 2030/8, 12843, Prague, Czech Republic
| | - Maya Marinova
- Institut Michel-Eugène Chevreul, 59655, Villeneuve-d'Ascq, France
| | - Anne-Marie Blanchenet
- Univ. Lille, CNRS, UMR 8207-UMET-Unité Matériaux et Transformations, Lille, F-59000, France
| | - Yury G Kolyagin
- Univ. Lille, CNRS, Centrale Lille, ENSCL, Univ. Artois, UMR 8181 - UCCS - Unité de Catalyse et Chimie du Solide, F-59000, Lille, France
| | - Pardis Simon
- Institut Michel-Eugène Chevreul, 59655, Villeneuve-d'Ascq, France
| | - Martine Trentesaux
- Univ. Lille, CNRS, Centrale Lille, ENSCL, Univ. Artois, UMR 8181 - UCCS - Unité de Catalyse et Chimie du Solide, F-59000, Lille, France
| | - Sharmin Sharna
- IPCMS, Université de Strasbourg-CNRS, 67034, Strasbourg, France
| | - Ovidiu Ersen
- IPCMS, Université de Strasbourg-CNRS, 67034, Strasbourg, France
| | | | - Mark Saeys
- Laboratory for Chemical Technology (LCT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Technologiepark 125, 9052, Ghent, Belgium
| | - Andrei Y Khodakov
- Univ. Lille, CNRS, Centrale Lille, ENSCL, Univ. Artois, UMR 8181 - UCCS - Unité de Catalyse et Chimie du Solide, F-59000, Lille, France.
| | - Vitaly V Ordomsky
- Univ. Lille, CNRS, Centrale Lille, ENSCL, Univ. Artois, UMR 8181 - UCCS - Unité de Catalyse et Chimie du Solide, F-59000, Lille, France.
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Walker C, Mortensen M, Poudel B, Cotter C, Myers R, Okekeogbu IO, Ryu S, Khomami B, Giannone RJ, Laursen S, Trinh CT. Proteomes reveal metabolic capabilities of Yarrowia lipolytica for biological upcycling of polyethylene into high-value chemicals. mSystems 2023; 8:e0074123. [PMID: 37882587 PMCID: PMC10734471 DOI: 10.1128/msystems.00741-23] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/18/2023] [Accepted: 09/18/2023] [Indexed: 10/27/2023] Open
Abstract
IMPORTANCE Sustainable processes for biological upcycling of plastic wastes in a circular bioeconomy are needed to promote decarbonization and reduce environmental pollution due to increased plastic consumption, incineration, and landfill storage. Strain characterization and proteomic analysis revealed the robust metabolic capabilities of Yarrowia lipolytica to upcycle polyethylene into high-value chemicals. Significant proteome reallocation toward energy and lipid metabolisms was required for robust growth on hydrocarbons with n-hexadecane as the preferential substrate. However, an apparent over-investment in these same categories to utilize complex depolymerized plastic (DP) oil came at the expense of protein biosynthesis, limiting cell growth. Taken together, this study elucidates how Y. lipolytica activates its metabolism to utilize DP oil and establishes Y. lipolytica as a promising host for the upcycling of plastic wastes.
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Affiliation(s)
- Caleb Walker
- Department of Chemical and Biomolecular Engineering, University of Tennessee, Knoxville, Tennessee, USA
| | - Max Mortensen
- Department of Chemical and Biomolecular Engineering, University of Tennessee, Knoxville, Tennessee, USA
| | - Bindica Poudel
- Department of Chemical and Biomolecular Engineering, University of Tennessee, Knoxville, Tennessee, USA
| | - Christopher Cotter
- Department of Chemical and Biomolecular Engineering, University of Tennessee, Knoxville, Tennessee, USA
| | - Ryan Myers
- Department of Chemical and Biomolecular Engineering, University of Tennessee, Knoxville, Tennessee, USA
| | - Ikenna O. Okekeogbu
- Biosciences Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee, USA
| | - Seunghyun Ryu
- Department of Chemical and Biomolecular Engineering, University of Tennessee, Knoxville, Tennessee, USA
| | - Bamin Khomami
- Department of Chemical and Biomolecular Engineering, University of Tennessee, Knoxville, Tennessee, USA
| | - Richard J. Giannone
- Biosciences Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee, USA
| | - Siris Laursen
- Department of Chemical and Biomolecular Engineering, University of Tennessee, Knoxville, Tennessee, USA
| | - Cong T. Trinh
- Department of Chemical and Biomolecular Engineering, University of Tennessee, Knoxville, Tennessee, USA
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Catalytic Combustion of Propane over Ce-Doped Lanthanum Borate Loaded with Various 3d Transition Metals. Catalysts 2022. [DOI: 10.3390/catal12121632] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/15/2022] Open
Abstract
Ce-doped LaBO3 (Ce0.05La0.95BO3) and a corresponding incorporation with 3d transition metals (TMs) were prepared and evaluated for eliminating propane. Our results showed the catalytic activity toward propane combustion has a close relationship with the loaded TMs, which promoted oxygen vacancies density and further enhanced the reduction and acidity of this material. This eventually led to 90% propane conversion at 718 K for a Cu-loaded Ce0.05La0.95BO3 catalyst. During 10 h of catalytic propane oxidation, the propane-elimination rate was maintained very well, with no degradation of the catalyst.
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Effect of Bulk and Surface Composition of Ni+Ga Intermetallic Compound Catalysts in Propane Steam/Wet Reforming: Origins of Nearly Ideal Experimental Product Selectivity. J Catal 2022. [DOI: 10.1016/j.jcat.2022.12.009] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/14/2022]
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Fe doped aluminoborate PKU-1 catalysts for the ketalization of glycerol to solketal: Unveiling the effects of iron composition and boron. CHINESE CHEM LETT 2022. [DOI: 10.1016/j.cclet.2021.08.056] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/18/2022]
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Song Y, He Y, Laursen S. Fundamental understanding of the synthesis of well-defined supported non-noble metal intermetallic compound nanoparticles. Catal Sci Technol 2022. [DOI: 10.1039/d2cy00183g] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Fundamental insights into the synthesis of model-like, supported, non-noble metal intermetallic compound nanoparticle catalysts with phase pure bulk and bulk-like 1st-atomic-layer particle surface composition.
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Affiliation(s)
- Yuanjun Song
- Joint International Research Laboratory of Information Display and Visualization, School of Electronic Science and Engineering, Southeast University, Nanjing, 210096, People's Republic of China
| | - Yang He
- Chemical Science Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee 37831, USA
| | - Siris Laursen
- Department of Chemical and Biomolecular Engineering, University of Tennessee, Knoxville, Tennessee 37996, USA
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He Y, Shi H, Johnson O, Joseph B, Kuhn JN. Selective and Stable In-Promoted Fe Catalyst for Syngas Conversion to Light Olefins. ACS Catal 2021. [DOI: 10.1021/acscatal.1c04334] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/29/2022]
Affiliation(s)
- Yang He
- Department of Chemical, Biological, and Materials Engineering, University of South Florida, Tampa, Florida 33620, United States
| | - Hanzhong Shi
- Department of Chemical, Biological, and Materials Engineering, University of South Florida, Tampa, Florida 33620, United States
| | - Olusola Johnson
- Department of Chemical, Biological, and Materials Engineering, University of South Florida, Tampa, Florida 33620, United States
| | - Babu Joseph
- Department of Chemical, Biological, and Materials Engineering, University of South Florida, Tampa, Florida 33620, United States
| | - John N. Kuhn
- Department of Chemical, Biological, and Materials Engineering, University of South Florida, Tampa, Florida 33620, United States
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Takayama T, Kariya R, Nakaya Y, Furukawa S, Yamazoe S, Komatsu T. Hydrosilylation of carbonyls over electron-enriched Ni sites of intermetallic compound Ni 3Ga heterogeneous catalyst. Chem Commun (Camb) 2021; 57:4239-4242. [PMID: 33913952 DOI: 10.1039/d0cc07916b] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/11/2023]
Abstract
Nanoparticulate intermetallic compound Ni3Ga supported on SiO2 has emerged as a highly efficient catalyst for the hydrosilylation of carbonyls, such as aldehydes and ketones, at room temperature. Formation of electron-enriched Ni via alloying with Ga is the key to the catalytic performance.
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Affiliation(s)
- Tomoaki Takayama
- Department of Chemistry, School of Science, Tokyo Institute of Technology, 2-12-1-E1-10 Ookayama, Meguro-ku, Tokyo 152-8551, Japan.
| | - Rio Kariya
- Department of Chemistry, School of Science, Tokyo Institute of Technology, 2-12-1-E1-10 Ookayama, Meguro-ku, Tokyo 152-8551, Japan.
| | - Yuki Nakaya
- Institute for Catalysis, Hokkaido University, N21, W10, Kita-ku, Sapporo 001-0021, Japan.
| | - Shinya Furukawa
- Institute for Catalysis, Hokkaido University, N21, W10, Kita-ku, Sapporo 001-0021, Japan. and Elements Strategy Initiative for Catalysts & Batteries (ESICB), Kyoto University, 1-30 Goryo-Ohara, Nishikyo-ku, Kyoto 615-8245, Japan and Japan Science and Technology Agency, PRESTO, Chiyodaku, 102-0076, Tokyo, Japan
| | - Seiji Yamazoe
- Elements Strategy Initiative for Catalysts & Batteries (ESICB), Kyoto University, 1-30 Goryo-Ohara, Nishikyo-ku, Kyoto 615-8245, Japan and Japan Science and Technology Agency, PRESTO, Chiyodaku, 102-0076, Tokyo, Japan and Department of Chemistry, Graduate School of Science, Tokyo Metropolitan University, 1-1 minami-Osawa, Hachioji-Shi, Tokyo 192-0397, Japan
| | - Takayuki Komatsu
- Department of Chemistry, School of Science, Tokyo Institute of Technology, 2-12-1-E1-10 Ookayama, Meguro-ku, Tokyo 152-8551, Japan.
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