Enhanced Ammonia Synthesis Activity of Ceria-Supported Ruthenium Catalysts Induced by CO Activation

A single site ruthenium catalyst for robust soot oxidation without platinum or palladium

The quest for efficient non-Pt/Pd catalysts has proved to be a formidable challenge for auto-exhaust purification. Herein, we present an approach to construct a robust catalyst by embedding single-atom Ru sites onto the surface of CeO2 through a gas bubbling-assisted membrane deposition method. The formed single-atom Ru sites, which occupy surface lattice sites of CeO2, can improve activation efficiency for NO and O2. Remarkably, the Ru1/CeO2 catalyst exhibits exceptional catalytic performance and stability during auto-exhaust carbon particle oxidation (soot), rivaling commercial Pt-based catalysts. The turnover frequency (0.218 h-1) is a nine-fold increase relative to the Ru nanoparticle catalyst. We further show that the strong interfacial charge transfer within the atomically dispersed Ru active site greatly enhances the rate-determining step of NO oxidation, resulting in a substantial reduction of the apparent activation energy during soot oxidation. The single-atom Ru catalyst represents a step toward reducing dependence on Pt/Pd-based catalysts.

Ultra-high vacuum compatible reactor for model catalyst study of ammonia synthesis at ambient pressure

A high sensitivity reactor was developed to study slow reactions, such as ammonia synthesis over low surface area model catalysts at 1 bar and up to 550 °C. The reactor is connected to an ultra-high vacuum system with a transferable sample design, which allows for cleaning, preparation, and spectroscopic characterization of samples before and after the reaction without exposure to any contaminated environment, such as air. A quasi-closed small volume (250 µl) quartz glass reaction cell is integrated through a capillary with a quartz glass sniffer tube connected to a mass spectrometer. The capillary reduces the 1 bar pressure in the cell to 10-7 mbar in the sniffer tube and mass spectrometer chamber. A quartz fiber-guided laser is used to heat up the sample, and the temperature can be regulated by the proportional-integral-derivative controlled laser power output for fast reaction kinetics research. Proof of principle ammonia synthesis experiments in this reactor at 1 bar, 350-500 °C on Fe(111) single crystal and mass-selected Ru clusters supported on CeO2 thin film yield kinetic parameters that agree very well to those reported in the literature.

Boosting the ammonia synthesis activity of ceria-supported Ru catalysts achieved through trace Pr addition

The amount of dopant used in conventional cases for improving catalytic performance is higher than 5%. In this work, a strategy to enhance the ammonia synthesis performance of a Ru/CeO2 catalyst by using trace Pr (0.1 mol%) is reported. Owing to the improvement of oxygen defects, Ce3+ concentration and interfaced Ru species, the hydrogen adsorption was enhanced, and the desorption of hydrogen species would be promoted. As a result, Ru/CeO2 with 0.1 mol% Pr shows 1.4 times higher ammonia synthesis rate and excellent stability compared to Ru/CeO2 or the sample with high Pr loading (50 mol% Pr). This study provides a new idea for the design of high-efficiency ammonia synthesis catalysts.

Enhanced ammonia synthesis activity of carbon-supported Mo catalyst by Mo carburization

It is urgent to develop new efficient ammonia synthesis catalysts using non-precious metals. Herein, the Mo₂C species is introduced into a carbon-supported Mo catalyst by in situ carburization of a carbon-supported Mo catalyst in H₂. In combination with the presence of the Mo₂C phase as well as the enhancement of the graphitization degree of carbon and the amount of the low-valent Mo species, the migration and the exchange of the adsorbed species with the gaseous species are accelerated. As a result, the catalyst with carbonization treatment shows higher ammonia synthesis activity than the sample without carbonization, and the ill effect of the poisoning of reagent gases also is alleviated.

Facilitating green ammonia manufacture under milder conditions: what do heterogeneous catalyst formulations have to offer?

Ammonia production is one of the largest industrial processes, and is currently responsible for over 1.5% of global greenhouse gas emissions. Decarbonising this process, yielding 'green ammonia', is critical not only for sustainable fertilizer production, but also to unlocking ammonia's potential as a zero-carbon fuel and hydrogen store. In this perspective, we critically assess the role of cutting-edge heterogeneous catalysts to facilitate milder ammonia synthesis conditions that will help unlock cheaper, smaller-scale, renewables-coupled ammonia production. The highly-optimised performance of catalysts under the high temperatures and pressures of the Haber-Bosch process stands in contrast to the largely mediocre activity levels reported at lower temperatures and pressures. We identify the recent advances in catalyst design that help overcome the sluggish kinetics of nitrogen activation under these conditions and undertake a categorized analysis of improved activity achieved in a range of heterogeneous catalysts. Building on these observations, we develop a 'catalyst efficiency' analysis which helps uncover the success of a holistic approach - one that addresses the issues of nitrogen activation, hydrogenation of adsorbed nitrogen species, and engineering of materials to maximize the utilization of active sites - for achieving the elusive combination of high-activity, low-temperature formulations. Furthermore, we present a discussion on the industrial considerations to catalyst development, emphasising the importance of catalyst lifetime in addition to catalyst activity. This assessment is critical to ensuring that high productivities can translate into real advances in commercial ammonia synthesis.

Boosting Toluene Combustion by Tuning Electronic Metal-Support Interactions in In Situ Grown Pt@Co3O4 Catalysts

Electronic metal-support interaction (EMSI) has attracted great attention in volatile organic compound (VOC) abatement. Herein, Pt@Co₃O₄ catalysts were prepared via a metal-organic framework (MOF) in situ growth approach to boost toluene degradation. The partial electron transfer from Co₃O₄ to Pt species was induced by the EMSI effect to generate the electron-rich Pt and Co³⁺ species. The electrophilic O₂ molecules could be activated by picking up the electrons from electron-rich Pt species to form nucleophilic oxygen species, which is conducive to attack C-H bonds in toluene. The redox ability and surface oxygen species activity of catalysts were improved due to strong EMSI. As expected, the excellent toluene activity was achieved, meanwhile exhibiting satisfactory water resistance and long-term stability for toluene combustion. In situ diffuse reflectance infrared Fourier transform spectroscopy results elucidated that surface lattice oxygen species should deeply participate in toluene degradation, which could be efficiently replenished by gaseous oxygen. This work may provide a new idea for exploring the relationship between the electron transfer effect and efficient catalytic performance of VOCs.

Synergistic Catalysis of the Synthesis of Ammonia with Co-Based Catalysts and Plasma: From Nanoparticles to a Single Atom

In this study, a series of Co nanoparticles (NPs) with different sizes and Co single-atom catalysts (SACs) with different cobalt-nitrogen coordination numbers (Co-N2, Co-N3, and Co-N4) were synthesized and applied to the synthesis of ammonia catalyzed by plasma at low temperatures and atmospheric pressures. Under the same reaction conditions, the yield of nitrogen obtained from the reduction to ammonia over a series of Co NP catalysts varies with the Co particle size. The smaller the size of the Co NPs, the greater the number of exposed active centers, and the catalytic activity is higher. Among the Co SACs, the best catalyst was Co-N2 with two coordinated nitrogen atoms, and the ammonia yield was 181 mg·h-1·gcat-1. The experimental and theoretical calculations were consistent in that a low Co-N coordination number was beneficial to the adsorption and dissociation of N2, thereby enhancing the reduction activity of N2 and promoting the increase of ammonia production.

Oxidative Strong Metal–Support Interactions

The discoveries and development of the oxidative strong metal–support interaction (OMSI) phenomena in recent years not only promote new and deeper understanding of strong metal–support interaction (SMSI) but also open an alternative way to develop supported heterogeneous catalysts with better performance. In this review, the brief history as well as the definition of OMSI and its difference from classical SMSI are described. The identification of OMSI and the corresponding characterization methods are expounded. Furthermore, the application of OMSI in enhancing catalyst performance, and the influence of OMSI in inspiring discoveries of new types of SMSI are discussed. Finally, a brief summary is presented and some prospects are proposed.

Applications of rare earth oxides in catalytic ammonia synthesis and decomposition

Due to their unique structural and electronic properties, rare earth oxides have been widely applied as supports and promoters in catalytic ammonia synthesis and decomposition.