Identification of a Selectivity Descriptor for Propane Dehydrogenation through Density Functional and Microkinetic Analysis on Pure Pd and Pd Alloys

Discovery of highly efficient dual-atom catalysts for propane dehydrogenation assisted by machine learning

Propane dehydrogenation (PDH) is a highly efficient approach for industrial production of propylene, and the dual-atom catalysts (DACs) provide new pathways in advancing atomic catalysis for PDH with dual active sites. In this work, we have developed an efficient strategy to identify promising DACs for PDH reaction by combining high-throughput density functional theory (DFT) calculations and the machine-learning (ML) technique. By choosing the γ-Al2O3(100) surface as the substrate to anchor dual metal atoms, 435 kinds of DACs have been considered to evaluate their PDH catalytic activity. Four ML algorithms are employed to predict the PDH activity and determine the relationship between the intrinsic characteristics of DACs and the catalytic activity. The promising catalysts of CuFe, CuCo and CoZn DACs are finally screened out, which are further validated by the whole kinetic reaction calculations, and the highly efficient performance of DACs is attributed to the synergistic effects and interactions between the paired active sites.

Modulating Electron Density of Boron-Oxygen Groups in Borate via Metal Electronegativity for Propane Oxidative Dehydrogenation

The robust electronegativity of the [BO3]3- structure enables the extraction of electrons from adjacent metals, offering a strategy for modulating oxygen activation in propane oxidative dehydrogenation. Metals (Ni 1.91, Al 1.5, and Ca 1.0) with varying electronegativities were employed to engineer borate catalysts. Metals in borate lacked intrinsic catalytic activity for propane conversion; instead, they modulated [BO3]3- group reactivity through adjustments in electron density. Moderate metal electronegativity favored propane oxidative dehydrogenation to propylene, whereas excessively low electronegativity led to propane overoxidation to carbon dioxide. Aluminum, with moderate electronegativity, demonstrated optimal performance. Catalyst AlBOx-1000 achieved a propane conversion of 47.5%, with the highest propylene yield of 30.89% at 550 °C, and a total olefin yield of 51.51% with a 58.92% propane conversion at 575 °C. Furthermore, the stable borate structure prevents boron element loss in harsh conditions and holds promise for industrial-scale catalysis.

Dynamic Copper Site Redispersion through Atom Trapping in Zeolite Defects

Single-site copper-based catalysts have shown remarkable activity and selectivity for a variety of reactions. However, deactivation by sintering in high-temperature reducing environments remains a challenge and often limits their use due to irreversible structural changes to the catalyst. Here, we report zeolite-based copper catalysts in which copper oxide agglomerates formed after reaction can be repeatedly redispersed back to single sites using an oxidative treatment in air at 550 °C. Under different environments, single-site copper in Cu-Zn-Y/deAlBeta undergoes dynamic changes in structure and oxidation state that can be tuned to promote the formation of key active sites while minimizing deactivation through Cu sintering. For example, single-site Cu2+ reduces to Cu1+ after catalyst pretreatment (270 °C, 101 kPa H2) and further to Cu0 nanoparticles under reaction conditions (270-350 °C, 7 kPa EtOH, 94 kPa H2) or accelerated aging (400-450 °C, 101 kPa H2). After regeneration at 550 °C in air, agglomerated CuO was dispersed back to single sites in the presence and absence of Zn and Y, which was verified by imaging, in situ spectroscopy, and catalytic rate measurements. Ab initio molecular dynamics simulations show that solvation of CuO monomers by water facilitates their transport through the zeolite pore, and condensation of the CuO monomer with a fully protonated silanol nest entraps copper and reforms the single-site structure. The capability of silanol nests to trap and stabilize copper single sites under oxidizing conditions could extend the use of single-site copper catalysts to a wider variety of reactions and allows for a simple regeneration strategy for copper single-site catalysts.

Mechanism research reveals the role of Fen (n = 2-5) supported C2N as single-cluster catalysts (SCCs) for the non-oxidative propane dehydrogenation in the optimization of catalytic performance

Single cluster catalysts show excellent potential for propane dehydrogenation, compensating for the limited catalytic performance of single-atom catalysts in reactions involving multiple reaction steps and intermediates. Herein, density functional theory is used to investigate the catalytic activity and mechanism for non-oxidized propane dehydrogenation on Fen-C2N (n = 2-5). Firstly, the stability of Fen-C2N (n = 2-5) is evaluated by comparing the mean values of binding energy and cohesive energy. The results show that Fen-C2N (n = 2-4) can exist stably, which is also verified by the molecular dynamics calculation at 873 K. Band structure analysis shows that the screened catalysts have metal properties, which are conducive to charge transfer. Fukui function analysis is used to predict the optimal adsorption site. The electronic properties of propane and propylene adsorbed on catalysts are further studied by the partial density of states and deformation charge density. The activation barrier (Ea) and reaction energy (ΔE) of the main reaction steps are evaluated. The results show that Fe2-C2N (Ea = 0.97 eV, ΔE= 0.22 eV) has the best catalytic activity. The Ea for further propylene dehydrogenation is also used to evaluate the yield of propylene. Compared with Fe-C2N, Fe2-C2N can regulate the adsorption strength of propane and propylene, showing better catalytic ability and higher selectivity for propylene. The above research provides ideas for the design of new catalysts with high selectivity and activity for non-oxidative propane dehydrogenation.

Promotional Effect of H2 Pretreatment on the CO PROX Performance of Pt1/Co3O4: A First-Principles-Based Microkinetic Analysis

Atomic Pt studded on cobalt oxide is a promising catalyst for CO preferential oxidation (PROX) dependent on its surface treatment. In this work, the CO PROX reaction mechanism on Co₃O₄ supported single Pt atom is investigated by a comprehensive first-principles based microkinetic analysis. It is found that as synthesized Pt₁/Co₃O₄ interface is poisoned by CO in a wide low temperature window, leading to its low reactivity. The CO poisoning effect can be effectively mitigated by a H₂ prereduction treatment, that exposes Co ∼ Co dimer sites for a noncompetitive Langmuir-Hinshelhood mechanism. In addition, surface H atoms assist O₂ dissociation via "twisting" mechanism, avoiding the high barriers associated with direct O₂ dissociation path. Microkinetic analysis reveals that the promotion of H-assisted pathway on H₂ treated sample helps improve the activity and selectivity at low temperatures.