Structure–Activity Relationships of Hydrothermally Aged Titania-Supported Vanadium–Tungsten Oxide Catalysts for SCR of NOx Emissions with NH3

Plasma-assisted manipulation of vanadia nanoclusters for efficient selective catalytic reduction of NOx

Supported nanoclusters (SNCs) with distinct geometric and electronic structures have garnered significant attention in the field of heterogeneous catalysis. However, their directed synthesis remains a challenge due to limited efficient approaches. This study presents a plasma-assisted treatment strategy to achieve supported metal oxide nanoclusters from a rapid transformation of monomeric dispersed metal oxides. As a case study, oligomeric vanadia-dominated surface sites were derived from the classic supported V2O5-WO3/TiO2 (VWT) catalyst and showed nearly an order of magnitude increase in turnover frequency (TOF) value via an H2-plasma treatment for selective catalytic reduction of NO with NH3. Such oligomeric surface VOx sites were not only successfully observed and firstly distinguished from WOx and TiO2 by advanced electron microscopy, but also facilitated the generation of surface amide and nitrates intermediates that enable barrier-less steps in the SCR reaction as observed by modulation excitation spectroscopy technologies and predicted DFT calculations.

Interface sites on vanadia-based catalysts are highly active for NOx removal under realistic conditions

TiO2-supported V2O5 catalysts are commonly used in NOx reduction with ammonia due to their robust catalytic performance. Over these catalysts, it is generally considered that the active species are mainly derived from the vanadia species rather than the intrinsic structure of V-O-Ti entities, namely the interface sites. To reveal the role of V-O-Ti entities in NH3-SCR, herein, we prepared TiO2/V2O5 catalysts and demonstrated that V-O-Ti entities were more active for NOx reduction under wet conditions than the V sites (V=O) working alone. On the V-O-Ti entities, kinetic measurements and first principles calculations revealed that NH3 activation exhibited a much lower energy barrier than that on V=O sites. Under wet conditions, the V-O-Ti interface significantly inhibited the transformation of V=O to V-OH sites thus benefiting NH3 activation. Under wet conditions, meanwhile, the migration of NH4+ from Ti site neighboring the V-O-Ti interface to Ti site of the V-O-Ti interface was exothermic; thus, V-O-Ti entities together with neighboring Ti sites could serve as channels linking NH3 pool and active centers for activation of NH4+. This finding reveals that the V-O-Ti interface sites on V-based catalysts play a crucial role in NOx removal under realistic conditions, providing a new perspective on NH3-SCR mechanism.

Ce doped V-W/Ti as selective catalytic reduction catalysts for cement kiln flue gas denitration

In cement industry, the selection of catalyst temperature window and the inhibition effect of dust composition in flue gas on catalyst are the key issues of flue gas denitrification. In this article, a pilot study with Ce doped V-W/Ti catalyst on the removal of NOx by selective catalytic reduction with ammonia (NH3-SCR) from the cement kiln flue gas was presented. Cement kiln dust loading on catalysts obviously decreased the NO conversion in the absence of SO2 and H2O, while the denitration efficiency restored from 75 to 98% at 280 ℃ after SO2 and H2O introduced into the reaction system, which mainly because the SO2 may enhance the acidic site on the catalyst surface, and prefer to be bonded with the coordinated Ca species, releasing the active sites poisoned by dust. The NH3-temperature programmed desorption (NH3-TPD), X-ray photoelectron spectroscopy (XPS), and H2-temperature programmed reduction (H2-TPR) detections were performed to reveal that the appropriate Ce and W ratios catalyst contributed better denitrification activity. The optimum ratio of Ce doped catalyst was amplified to form the standard honeycomb monomer catalyst, and then, the activity of catalyst was verified on the side line of cement kiln. The effect of temperature and space velocity on denitrification efficiency was investigated, and the denitration efficiency reached to 92.5% at 300℃ and 3000 h-1 space velocity. Moreover, the life of catalyst was verified and predicted by GM (1,1) grey model. The study realized the innovation from the laboratory data rules to the industrial pilot application, providing positive promoting value for the industrial large-scale demonstration application of the catalyst.

Uncovering the Dinuclear Mechanism of NO2-Involved NH3-SCR over Supported V2O5/TiO2 Catalysts

Commercial vanadium oxide catalysts exhibit high efficiency for the selective catalytic reduction (SCR) of NO with NH3, especially in the presence of NO2 (i.e., occurrence of fast NH3-SCR). The high-activity sites and their working principle for the fast NH3-SCR reaction, however, remain elusive. Here, by combining in situ spectroscopy, isotopic labeling experiments, and density functional theory (DFT) calculations, we demonstrate that polymeric vanadyl species act as the main active sites in the fast SCR reaction because the coupling effect of the polymeric structure alters the elementary reaction step and effectively avoids the high energy barrier of the rate-determining step over monomeric vanadyl species. This study unveils the high-activity dinuclear mechanism of the NO2-involved SCR reaction over vanadia-based catalysts and provides a fundamental basis for developing high-efficiency and low V2O5-loading SCR catalysts.

Denitrification activity test of a V modified Mn-based ceramic filter

In view of the characteristics of high temperature denitrification and low water and sulfur resistance of single manganese-based catalysts, a vanadium-manganese-based ceramic filter (VMA(14)-CCF) was prepared by the impregnation method modified with V. The results showed that the NO conversion of VMA(14)-CCF was more than 80% at 175-400 °C. At 225-300 °C, the conversion of NO can reach 100%. High NO conversion and low pressure drop can be maintained at all face velocities. The resistance of VMA(14)-CCF to water, sulfur and alkali metal poisoning is better than that of a single manganese-based ceramic filter. XRD, SEM, XPS and BET were further used for characterization analysis. The introduction of V protects the MnO_x center, promotes the conversion of Mn³⁺ to Mn⁴⁺, and provides abundant surface adsorbed oxygen. The development of VMA(14)-CCF greatly broadens the application range of ceramic filters in denitrification.

Hydrothermal Aging Treatment Activates V2O5/TiO2 Catalysts for NOx Abatement

Thermal stability is crucial for the practical application of deNO_x catalysts. Vanadia-based catalysts are widely applied for the selective catalytic reduction of NO_x with NH₃ (NH₃-SCR). Generally, hydrothermal aging at high temperatures induces the deactivation of deNO_x catalysts. However, in this work, a remarkable increase in low- and medium-temperature NH₃-SCR activity was observed for a V₂O₅/TiO₂ catalyst after hydrothermal aging treatment, especially at 750 °C for 16 h. After the vanadia-based catalyst was hydrothermally treated at 750 °C, the specific surface area decreased and the surface VO_x density and surface V ratio increased significantly. Therefore, the aged catalyst presented more abundant polymeric vanadyl species than the fresh one. Furthermore, the redox capability was improved markedly after hydrothermal treatment due to the strong interaction of vanadia and titania, contributing to the NH₃-SCR reaction. 750 °C is the optimal temperature to activate the V₂O₅/TiO₂ catalyst, improving the SCR performance significantly. This study provides an in-depth understanding of vanadia-based catalysts for practical applications.

Efficient NOx Abatement over Alkali-Resistant Catalysts via Constructing Durable Dimeric VOx Species

The presence of alkali metals in flue gas is still an obstacle to the practical application of catalysts for selective catalytic reduction (SCR) of NO_x by NH₃. Polymeric vanadyl species play an essential role in ensuring the effective NO_x abatement for NH₃-SCR. However, polymeric vanadyl would be conventionally deactivated by the poison of alkali metals such as potassium, and it still remains a great challenge to construct robust and stable vanadyl species. Here, it was demonstrated that a more durable dimeric VO_x active site could be constructed with the assistance of triethylamine, thereby achieving alkali-resistant NO_x abatement. Due to the rational construction of polymerization structures, the obtained TiO₂-supported cerium vanadate catalyst featured more stable dimeric VO_x species and the active sites could survive even after the poisoning of alkali metal. Moreover, the depolymerization of VO_x was suppressed endowing the catalysts with more Brønsted and Lewis acid sites after the poisoning of alkali metal, which ensured the efficient NO_x reduction. This work unraveled the effects of alkali metal on the polymerization state of active species and opens up a way to develop low-temperature alkali-resistant catalysts for NO_x abatement.