Isolated Metal Sites in Cu–Zn–Y/Beta for Direct and Selective Butene-Rich C3+ Olefin Formation from Ethanol

Recent developments in (bio)ethanol conversion to fuels and chemicals over heterogeneous catalysts

Bioethanol is one of the most important bio-resources produced from biomass fermentation and is an environmentally friendly alternative to fossil-based fuels as it is regarded as renewable and clean. Bioethanol and its derivatives are used as feedstocks in petrochemical processes as well as fuel and fuel additives in motor vehicles to compensate for the depletion of fossil fuels. This review chronicles the recent developments in the catalytic conversion of ethanol to diethyl ether, ethylene, propylene, long-chain hydrocarbons and other important products. Various heterogeneous catalysts, such as zeolites, metal oxides, heteropolyacids, mesoporous materials and metal-organic frameworks, have been used in the ethanol conversion processes and are discussed extensively. The significance of various reaction parameters such as pressure, temperature, water content in the ethanol feed and the effect of catalyst modification based on various kinds of literature are critically evaluated. Further, coke formation and coke product analysis using various analytical and spectroscopic techniques during the ethanol conversion are briefly discussed. The review concludes by providing insights into possible research paths pertaining to catalyst design aimed at enhancing the catalytic conversion of (bio)ethanol.

Dynamic Copper Site Redispersion through Atom Trapping in Zeolite Defects

Single-site copper-based catalysts have shown remarkable activity and selectivity for a variety of reactions. However, deactivation by sintering in high-temperature reducing environments remains a challenge and often limits their use due to irreversible structural changes to the catalyst. Here, we report zeolite-based copper catalysts in which copper oxide agglomerates formed after reaction can be repeatedly redispersed back to single sites using an oxidative treatment in air at 550 °C. Under different environments, single-site copper in Cu-Zn-Y/deAlBeta undergoes dynamic changes in structure and oxidation state that can be tuned to promote the formation of key active sites while minimizing deactivation through Cu sintering. For example, single-site Cu2+ reduces to Cu1+ after catalyst pretreatment (270 °C, 101 kPa H2) and further to Cu0 nanoparticles under reaction conditions (270-350 °C, 7 kPa EtOH, 94 kPa H2) or accelerated aging (400-450 °C, 101 kPa H2). After regeneration at 550 °C in air, agglomerated CuO was dispersed back to single sites in the presence and absence of Zn and Y, which was verified by imaging, in situ spectroscopy, and catalytic rate measurements. Ab initio molecular dynamics simulations show that solvation of CuO monomers by water facilitates their transport through the zeolite pore, and condensation of the CuO monomer with a fully protonated silanol nest entraps copper and reforms the single-site structure. The capability of silanol nests to trap and stabilize copper single sites under oxidizing conditions could extend the use of single-site copper catalysts to a wider variety of reactions and allows for a simple regeneration strategy for copper single-site catalysts.

Sulfadiazine removal efficiency with persulfate driven by electron-rich Cu-beta zeolites

Surface electron transport and transfer of catalysts have important consequences for persulfate (PS) activation in PS system. In this paper, an electron-rich Cu-beta zeolites catalyst was synthesized utilizing a straightforward solid-state ion exchange technique to efficiently degrade sulfadiazine. The X-ray diffraction (XRD) and fourier transform infrared spectroscopy (FTIR) results revealed that Cu element substitutes Al element and enters the beta molecular sieve framework smoothly. Furthermore, the X-ray photoelectron spectroscopy (XPS) measurements demonstrated that the Cu-beta catalyst is primarily Cu0. Cu-beta zeolites catalyst can exhibit excellent catalytic activity to degrade sulfadiazine with the oxidant of PS. The optimal sulfadiazine removal performance was explored by adjusting reaction parameters, including sulfadiazine concentration, catalyst dosage, oxidant dosage, and solution pH. The sulfadiazine removal efficiency in the Cu-beta zeolites/PS system could reach 90.5% at the optimal reaction condition ([PS]0 = 0.5 g/L, [Cu-beta zeolites]0 = 1.0 g/L, pH = 7.0) with 50 mg/L of sulfadiazine. Meanwhile, The degradation efficiency was less affected by anionic interference (Cl-, SO4-, HCO3-). The surface electron transport and transfer of the Cu-beta zeolites catalyst were significant causes for the remarkable degradation performance. According to electron paramagnetic resonance (EPR) and quenching studies, the Cu-beta zeolites/PS system was mostly dominated by SO4•- in the degradation of sulfadiazine. Furthermore, two possible pathways for sulfadiazine degradation were proposed according to the analysis of intermediate products detected by the liquid chromatography-mass spectrometry (LC-MS).

Polymers without Petrochemicals: Sustainable Routes to Conventional Monomers

Access to a wide range of plastic materials has been rationalized by the increased demand from growing populations and the development of high-throughput production systems. Plastic materials at low costs with reliable properties have been utilized in many everyday products. Multibillion-dollar companies are established around these plastic materials, and each polymer takes years to optimize, secure intellectual property, comply with the regulatory bodies such as the Registration, Evaluation, Authorisation and Restriction of Chemicals and the Environmental Protection Agency and develop consumer confidence. Therefore, developing a fully sustainable new plastic material with even a slightly different chemical structure is a costly and long process. Hence, the production of the common plastic materials with exactly the same chemical structures that does not require any new registration processes better reflects the reality of how to address the critical future of sustainable plastics. In this review, we have highlighted the very recent examples on the synthesis of common monomers using chemicals from sustainable feedstocks that can be used as a like-for-like substitute to prepare conventional petrochemical-free thermoplastics.

Metal Sites in Zeolites: Synthesis, Characterization, and Catalysis

Zeolites with ordered microporous systems, distinct framework topologies, good spatial nanoconfinement effects, and superior (hydro)thermal stability are an ideal scaffold for planting diverse active metal species, including single sites, clusters, and nanoparticles in the framework and framework-associated sites and extra-framework positions, thus affording the metal-in-zeolite catalysts outstanding activity, unique shape selectivity, and enhanced stability and recyclability in the processes of Brønsted acid-, Lewis acid-, and extra-framework metal-catalyzed reactions. Especially, thanks to the advances in zeolite synthesis and characterization techniques in recent years, zeolite-confined extra-framework metal catalysts (denoted as metal@zeolite composites) have experienced rapid development in heterogeneous catalysis, owing to the combination of the merits of both active metal sites and zeolite intrinsic properties. In this review, we will present the recent developments of synthesis strategies for incorporating and tailoring of active metal sites in zeolites and advanced characterization techniques for identification of the location, distribution, and coordination environment of metal species in zeolites. Furthermore, the catalytic applications of metal-in-zeolite catalysts are demonstrated, with an emphasis on the metal@zeolite composites in hydrogenation, dehydrogenation, and oxidation reactions. Finally, we point out the current challenges and future perspectives on precise synthesis, atomic level identification, and practical application of the metal-in-zeolite catalyst system.

Selective direct conversion of aqueous ethanol into butadiene via rational design of multifunctional catalysts

The highly efficient multifunctional 3% Y–Zn0.02Zr0.02/Si-beta catalyst possessed superior butadiene selectivity and ethanol conversion in direct conversion of aqueous ethanol into butadiene.