Understanding Trends in Ethylene Epoxidation on Group IB Metals

Carbon-metal versus metal-metal synergistic mechanism of ethylene electro-oxidation via electrolysis of water on TM2N6 sites in graphene

Acetaldehyde (AA) and ethylene oxide (EO) are important fine chemicals, and are also substrates with wide applications for high-value chemical products. Direct electrocatalytic oxidation of ethylene to AA and EO can avoid the untoward effects from harmful byproducts and high energy emissions. The most central intermediate state is the co-adsorption and coupling of ethylene and active oxygen intermediates (*O) at the active site(s), which is restricted by two factors: the stability of the *O intermediate generated during the electrolysis of water on the active site at a certain applied potential and pH range; and the lower kinetic energy barriers of the oxidation process based on the thermo-migration barrier from the *O intermediate to produce AA/EO. The benefit of two adjacent active atoms is more promising, since diverse adsorption and flexible catalytic sites may be provided for elementary reaction steps. Motivated by this strategy, we explored the feasibility of various homonuclear TM2N6@graphenes with dual-atomic-site catalysts (DASCs) for ethylene electro-oxidation through first-principles calculations via thermodynamic evaluation, analysis of the surface Pourbaix diagram, and kinetic evaluation. Two reaction mechanisms through C-TM versus TM-TM synergism were determined. Between them, a TM-TM mechanism on 4 TM2N6@graphenes and a C-TM mechanism on 5 TM2N6@graphenes are built. All 5 TM2N6@graphenes through the C-TM mechanism exhibit lower kinetic energy barriers for AA and EO generation than the 4 TM2N6@graphenes through the TM-TM mechanism. In particular, Pd2N6@graphene exhibits the most excellent catalytic activity, with energy barriers for generating AA and EO of only 0.02 and 0.65 eV at an applied potential of 1.77 V vs. RHE for the generation of an active oxygen intermediate. Electronic structure analysis indicates that the intrinsic C-TM mechanism is more advantageous than the TM-TM mechanism for ethylene electro-oxidation, and this study also provides valuable clues for further experimental exploration.

Tailoring the Electronic Metal-Support Interactions in Supported Silver Catalysts through Al modification for Efficient Ethylene Epoxidation

Metal-modified catalysts have attracted extraordinary research attention in heterogeneous catalysis due to their enhanced geometric and electronic structures and outstanding catalytic performances. Silver (Ag) possesses necessary active sites for ethylene epoxidation, but the catalyst activity is usually sacrificed to obtain high selectivity towards ethylene oxide (EO). Herein, we report that using Al can help in tailoring the unoccupied 3d state of Ag on the MnO2 support through strong electronic metal-support interactions (EMSIs), overcoming the activity-selectivity trade-off for ethylene epoxidation and resulting in a very high ethylene conversion rate (~100 %) with 90 % selectivity for EO under mild conditions (170 °C and atmospheric pressure). Structural characterization and theoretical calculations revealed that the EMSIs obtained by the Al modification tailor the unoccupied 3d state of Ag, modulating the adsorption of ethylene (C2H4) and oxygen (O2) and facilitating EO desorption, resulting in high C2H4 conversion. Meanwhile, the increased number of positively charge Ag+ lowers the energy barrier for C2H4(ads) oxidation to produce oxametallacycle (OMC), inducing the unexpectedly high EO selectivity. Such an extraordinary electronic promotion provides new promising pathways for designing advanced metal catalysts with high activity and selectivity in selective oxidation reactions.

Opportunities and Challenges in Electrolytic Propylene Epoxidation

Propylene oxide (PO) is an important chemical. So far, its synthesis protocol relies on expensive oxidants. In contrast, direct epoxidation of propylene (DEP) using molecular oxygen is considered ideal for PO synthesis. Unfortunately, DEP has not met industrial demands due to the low propylene conversion and high side-product selectivity for known catalysts. Instead of a thermal process using molecular oxygen, electrolytic propylene oxidation can synthesize PO at room temperature, using the atomic oxygen generated from water-splitting. Herein, using density functional theory, surface Pourbaix analysis, scaling relation analysis, and microkinetic modeling, we show that (i) propylene epoxidation is facile on weak-binding catalysts if reactive atomic oxygen preexists; (ii) electrolytic epoxidation is facile to provide atomic oxygen for epoxidation, while hydroperoxyl formation does not overwhelm the epoxidation process at the potential of interest; (iii) propylene dehydrogenation is a competing step that forms side products. Finally, we discuss the opportunities and challenges of this green PO synthesis method.

Ag supported on alumina for the epoxidation of 1-hexene with molecular oxygen: the effect of Ag+/Ag0

The catalytic liquid-phase oxidation of 1-hexene with O2 using Ag/porous bowl-shaped alumina shows good selectivity for the epoxidation product.