Coordinatively Unsaturated PtCo Flowers Assembled with Ultrathin Nanosheets for Enhanced Oxygen Reduction

A review of ordered PtCo3 catalyst with higher oxygen reduction reaction activity in proton exchange membrane fuel cells

This review is devoted to the potential advantages of ordered alloy catalysts in proton exchange membrane fuel cells (PEMFCs), specifically focusing on the development of the low Pt content, high activity, and durability ordered PtCo3 catalyst. Due to the sluggish oxygen reduction reaction (ORR) kinetics and poor durability, the overall performance of the fuel cell is affected, and its application and promotion are limited. To address this issue, researchers have explored various synthetic strategies, such as element doping, morphology adjusting, structure controlling, ordering and support/metal interaction enhancement. This article extensively discussed the Pt related ORR catalysts and follows an in-depth analysis of ordered PtCo3. The introduction briefly discusses the direction of development of fuel cell catalysts and frontier progress, including theoretical mechanism, practical preparation, and Pt-containing electrode structures, etc. The subsequent chapter focuses on the Pt-Co catalyst, the evolution process of Pt alloy to Pt-Co alloy and the improvement scheme are introduced. The next chapter describes the properties of PtCo3. Although the ordered PtCo3 catalyst has a wide range of applicability due to low cost and high activity catalyst. However, besides the common agglomeration and sintering problems of Pt-Co alloy, its commercial application still faces unique problems of oversized crystal size, phase segregation, ordering transformation and transition metal dissolution. Therefore, in Chapter 4, this overview provides some possible improvement methods for three specific functions: crystal refinement, enhancing the effect of support and active substances, and anti-dissolution.

PtCo nanoalloy embedded nitrogen-doped carbon nanotube for rechargeable Zn-air batteries

The large-scale application of metal-air batteries strongly depends on the development of cost-effective, highly efficient, and durable bifunctional oxygen catalysts. In this work, a facile approach for preparing the monodisperse PtCo nanoalloy anchored the nitrogen-doped carbon nanotubes (PtCo/NCNT) for zinc-air batteries is reported. The nitrogen-doped carbon shell prevents PtCo nanoalloy from exfoliation, dissolution, and aggregation and enables the accessibility of electrolytes to the alloy surface and the electron transfer. Besides, the strong interaction between PtCo nanoalloy and nitrogen-doped carbon can efficiently modulate the electronic structure of the formed active sites. When used as a cathode catalyst, the constructed rechargeable zinc-air battery presents higher power density (268 mW cm-2), specific capacity (840 mAh g-1), and excellent stability. More importantly, the PtCo/NCNT catalyst allows the all-solid-state cell to exhibit remarkable flexibility and high round-trip efficiency at various bending states, demonstrating a potential possibility to replace the conventional Pt/C and RuO2 catalysts.

Highly-Branched PtCu Nanocrystals with Low-Coordination for Enhanced Oxygen Reduction Catalysis

Low-coordination platinum-based nanocrystals emanate great potential for catalyzing the oxygen reduction reactions (ORR) in fuel cells, but are not widely applied owing to poor structural stability. Here, several PtCu nanocrystals (PtCu NCs) with low coordination numbers were prepared via a facile one-step method, while the desirable catalyst structures were easily obtained by adjusting the reaction parameters. Wherein, the Pt1Cu1 NCs catalyst with abundant twin boundaries and high-index facets displays 15.25 times mass activity (1.647 A mgPt -1 at 0.9 VRHE) of Pt/C owing to the abundant effective active sites, low-coordination numbers and appropriate compressive strain. More importantly, the core-shell and highly developed dendritic structures in Pt1Cu1 NCs catalyst give it an extremely high stability with only 17.2% attenuation of mass activity while 61.1% for Pt/C after the durability tests (30 000 cycles). In H2-O2 fuel cells, Pt1Cu1 NCs cathode also exhibits a higher peak power density and a longer-term lifetime than Pt/C cathode. Moreover, theoretical calculations imply that the weaker adsorption of intermediate products and the lower formation energy barrier of OOH* in Pt1Cu1 NCs collaboratively boost the ORR process. This work offers a morphology tuning approach to prepare and stabilize the low-coordination platinum-based nanocrystals for efficient and stable ORR.

Ultrafine PtCo alloy nanoparticles integrated into porous N-doped nanosheets for durable oxygen reduction reaction

Here, we propose a sub-3 nm small-size PtCo alloy catalyst integrated into a porous nitrogen-doped nanosheet through a space-confined and interfacial induction strategy. The designed PtCo-CoNC-P catalyst exhibits exceptional durability, with only a minimal 2 mV decline in half-wave potential after 30 000 cycles of accelerated durability tests.

Kinetics-Driven Crystal Facet Evolution Mechanism of Atomically Ordered Intermetallic PtFe Nanocubes toward Electrochemical Catalysis

Crystal structure engineering in nanoparticles has been regarded as a vital method in catalyst development and design. Herein, PtFe nanocubes, manufactured with ordered PtFe intermetallic structure and a desired facet of {202}, have been successfully prepared via the combination of selective deposition strategy and spatial barrier effect. In-situ X-ray photoelectron spectroscopy found that the growth of the high-index facet and formation of the nanocube for o-PtFe-202 materials arise from the surface Fe2+ modification stabilized effect and the selective deposition of Cl-, respectively. Moreover, density functional theory calculations and X-ray adsorption spectroscopies further proved that the improved oxygen reduction reaction activity and stability of o-PtFe-202 mainly originate from the synergistic effect of the desired high-index facet, ordered crystal structure, and resulting optimal d-band center of Pt. As expected, the o-PtFe-202 exhibits excellent mass activity (2.48 mA·ugPt-1) and specific activity (7.78 mA·cm-2), with only a 7.3% decrease in mass activity after 30 000 cycles.

VOx Matrix Confinement Approach to Generate Sub-3 nm L10-Pt-Based Intermetallic Catalysts for Fuel Cell Cathode

Pt-based intermetallic compounds (IMCs) are considered as a class of promising fuel cell electrocatalysts, owing to their outstanding intrinsic activity and durability. However, the synthesis of uniformly dispersed IMCs with small sizes presents a formidable challenge during the essential high-temperature annealing process. Herein, a facile and generally applicable VOx matrix confinement strategy is demonstrated for the controllable synthesis of ordered L10-PtM (M = Fe, Co, and Mn) nanoparticles, which not only enhances the dispersion of intermetallic nanocrystals, even at high loading (40 wt%), but also simplifies the oxide removal and acid-washing procedures. Taking intermetallic PtCo as an example, the as-prepared catalyst displays a high-performance oxygen reduction activity (mass activity of 1.52 A mgPt -1) and excellent stability in the membrane electrode assemblies (MEAs) (the ECSA has just 7% decay after durability test). This strategy provides an economical and scalable route for the controlled synthesis of Pt-based intermetallic catalysts, which can pave a way for the commercialization of fuel cell technologies.

Semimetal-triggered covalent interaction in Pt-based intermetallics for fuel-cell electrocatalysis

Platinum-based intermetallic compounds (IMCs) play a vital role as electrocatalysts in a range of energy and environmental technologies, such as proton exchange membrane fuel cells. However, the synthesis of IMCs necessitates recombination of ordered Pt-M metallic bonds with high temperature driving, which is generally accompanied by side effects for catalysts' structure and performance. In this work, we highlight that semimetal atoms can trigger covalent interactions to break the synthesis-temperature limitation of platinum-based intermetallic compounds and benefit fuel-cell electrocatalysis. Attributed to partial fillings of p-block in semimetal elements, the strong covalent interaction of d-p π backbonding can benefit the recombination of ordered Pt-M metallic bonds (PtGe, PtSb and PtTe) in the synthesis process. Moreover, this covalent interaction in metallic states can further promote both electron transport and orbital fillings of active sites in fuel cells. The semimetal-Pt IMCs were obtained with a temperature 300 K lower than that needed for the synthesis of metal-Pt intermetallic compounds and reached the highest CO-tolerant oxygen reduction activity (0.794 A mg-1 at 0.9 V and 5.1% decay under CO poisoning) among reported electrocatalysts. We anticipate that semimetal-Pt IMCs will offer new insights for the rational design of advanced electrocatalysts for fuel cells.

Novel high-pressure/high-temperature reactor cell for in situ and operando x-ray absorption spectroscopy studies of heterogeneous catalysts at synchrotron facilities

This paper presents the development of a novel high-pressure/high-temperature reactor cell dedicated to the characterization of catalysts using synchrotron x-ray absorption spectroscopy under operando conditions. The design of the vitreous carbon reactor allows its use as a plug-flow reactor, monitoring catalyst samples in a powder form with a continuous gas flow at high-temperature (up to 1000 °C) and under high pressure (up to 1000 bar) conditions, depending on the gas environment. The high-pressure/high-temperature reactor cell incorporates an automated gas distribution system and offers the capability to operate in both transmission and fluorescence detection modes. The operando x-ray absorption spectroscopy results obtained on a bimetallic InCo catalyst during CO2 hydrogenation reaction at 300 °C and 50 bar are presented, replicating the conditions of a conventional microreactor. The complete setup is available for users and permanently installed on the Collaborating Research Groups French Absorption spectroscopy beamline in Material and Environmental (CRG-FAME) sciences and French Absorption spectroscopy beamline in Material and Environmental sciences at ultra-high dilution (FAME-UHD) beamlines (BM30 and BM16) at the European Synchrotron Radiation Facility in Grenoble, France.

Highly dispersed ultrafine PtCo alloy nanoparticles on unique composite carbon supports for proton exchange membrane fuel cells

The design of highly efficient and robust platinum-based electrocatalysts is pivotal for proton exchange membrane fuel cells (PEMFC). One of the long-standing issues for PEMFC is the rapid deactivation of the catalyst under working conditions. Here, we report a simple synthesis strategy for ultrafine PtCo alloy nanoparticles loaded on a unique carbon support derived from a zeolitic imidazolate framework-67 (ZIF-67) and Ketjen Black (KB) composite, exhibiting a remarkable catalytic performance toward the oxygen reduction reaction (ORR) and PEMFC. Benefitting from the N-doping and wide pore size distribution of the composite carbon supports, the growth of PtCo nanoparticles can be evenly restricted, leading to a uniform distribution. The Pt-integrated catalyst delivers an outstanding electrochemical performance with a mass activity that is 8.6 times higher than that of the commercial Pt/C catalyst. Impressively, the accelerated durability test (ADT) demonstrates that the hybrid carbon support can significantly enhance the durability. Theoretical simulations highlight the synergistic contribution between the supports and the PtCo nanoparticles. Moreover, hydrogen-oxygen fuel cells assembled with the catalyst exhibited a high power density of 1.83 W cm-2 at 4 A cm-2. These results provide a new opportunity to design advanced catalysts for PEMFC.

Integrated PtxCoy-Hierarchical Carbon Matrix Electrocatalyst for Efficient Hydrogen Evolution Reaction

Pt-based catalysts are regarded as state-of-the-art electrocatalysts for producing clean hydrogen energy; however, their wide application is restricted by their low abundance, high cost, and poor stability. Herein, we report an integrated PtxCoy-hierarchical carbon matrix electrocatalyst (Pt/Co@NCNTs, Pt3Co@NCNTs, PtCo@NCNTs, and PtCo3@NCNTs) that is developed using a thermally driven Co migration strategy forming alloy nanoparticles to achieve efficient hydrogen evolution reaction (HER). Benefiting from its electronic regulation effect and unique hierarchical hollow structure, the Pt3Co@NCNTs catalyst loaded with 11.5 wt % Pt exhibits superior catalytic performance and durability for HER compared with commercial 20 wt % Pt/C. Under both alkaline and acidic conditions, Pt3Co@NCNTs exhibits excellent HER activity with overpotentials of 21 and 45 mV at 10 mA cm-2, respectively. Density functional theory (DFT) results further verify that the interaction between Pt and Co in Pt3Co@NCNTs can modulate electronic rearrangement, optimize the d-band center, and accelerate water dissociation and *H desorption, thereby enhancing HER activity.

Slowly Removing Surface Ligand by Aging Enhances the Stability of Pd Nanosheets toward Electron Beam Irradiation and Electrocatalysis

Surface ligands play an important role in shape-controlled growth and stabilization of colloidal nanocrystals. Their quick removal tends to cause structural deformation and/or aggregation to the nanocrystals. Herein, we demonstrate that the surface ligand based on poly(vinylpyrrolidone) (PVP) can be slowly removed from Pd nanosheets (NSs, 0.93±0.17 nm in thickness) by simply aging the colloidal suspension. The aged Pd NSs show well-preserved morphology, together with significantly enhanced stability toward both e-beam irradiation and electrocatalysis (e.g., ethanol oxidation). It is revealed that the slow desorption of PVP during aging forces the re-exposed Pd atoms to reorganize, facilitating the surface to transform from being nearly perfect to defect-rich. The resultant Pd NSs with abundant defects no longer rely on surface ligand to stabilize the atomic arrangement and thus show excellent structural and electrochemical stability. This work provides a facile and effective method to maintain the integrity of colloidal nanocrystals by slowly removing the surface ligand.

Manipulating Pt-skin of porous network Pt-Cu alloy nanospheres toward efficient oxygen reduction

Designing Pt-skin on the catalyst surface is critical to developing efficient and stable electrocatalysts toward oxygen reduction reaction (ORR) in proton exchange membrane fuel cells. In this paper, an acidic reductant is proposed to synchronously manipulate in-situ growth of Pt-skin on the surface of alloyed Pt-Cu nanospheres (PtCuNSs) by a facile one-pot synthesis in an aqueous solution. Ascorbic acid can create a Pt-skin of three atomic layers to make the typical PtCu-alloy@Pt-skin core/shell nanostructure rather than the uniform alloys generated by using alkaline reductants. Surfactant as soft-template can make the alloyed PtCuNSs with a three-dimensional porous network structure. Multiple characterizations of XRD, XPS and XAFS are used to confirm Pt-alloying with Cu and formation of core/shell structure of such a catalyst. This PtCuNSs/C exhibits a half-wave potential of 0.913 V (vs. RHE), with mass activity and specific activity about 3.5 and 6.4 times higher than those of Pt/C, respectively. Fuel cell tests verify the excellent activity of PtCuNSs/C catalyst with a maximum power density of about 1.2 W cm-2. Moreover, this catalyst shows excellent stability, achieving a long-term operation of 40,000 cycles. Furthermore, theoretical calculations reveal the enhancement effect of characteristic PtCu-alloy@Pt-skin nanostructure on both catalytic ORR activity and stability.

Intermetallic Nanocrystals for Fuel-Cells-Based Electrocatalysis

Electrocatalysis underpins the renewable electrochemical conversions for sustainability, which further replies on metallic nanocrystals as vital electrocatalysts. Intermetallic nanocrystals have been known to show distinct properties compared to their disordered counterparts, and been long explored for functional improvements. Tremendous progresses have been made in the past few years, with notable trend of more precise engineering down to an atomic level and the investigation transferring into more practical membrane electrode assembly (MEA), which motivates this timely review. After addressing the basic thermodynamic and kinetic fundamentals, we discuss classic and latest synthetic strategies that enable not only the formation of intermetallic phase but also the rational control of other catalysis-determinant structural parameters, such as size and morphology. We also demonstrate the emerging intermetallic nanomaterials for potentially further advancement in energy electrocatalysis. Then, we discuss the state-of-the-art characterizations and representative intermetallic electrocatalysts with emphasis on oxygen reduction reaction evaluated in a MEA setup. We summarize this review by laying out existing challenges and offering perspective on future research directions toward practicing intermetallic electrocatalysts for energy conversions.

Anchoring a Pt-based alloy on oxygen-vacancy-defected MXene nanosheets for efficient hydrogen evolution reaction and oxygen reduction reaction

Rational design and controllable synthesis of Pt-based materials with intimate interfacial contact open up the possibility for boosting the performance of the ORR (oxygen reduction reaction) and HER (hydrogen evolution reaction). However, it is still challenging to prevent the oxidation of Pt during the formation of alloys and to clarify the interfacial synergistic effects on the catalytic performance between Pt alloys and the dispersed substrate. Herein, the wet chemical stripping and intercalation methods were employed to synthesize a two-dimensional (2D) MXene with abundant defect sites, which can anchor Pt3Co/Pt3Ni nanoparticles and prevent the oxidation of Pt during the process of atomic rearrangement at high temperatures. The obtained Pt3Co/MXene and Pt3Ni/MXene displayed different phase compositions and alloying degrees on adjusting the annealing temperature. Electrochemical test results showed that the optimized HER and ORR electrocatalytic activities occurred at 700 °C. Compared with Pt3Ni/MXene-700, Pt3Co/MXene-700 exhibited an HER overpotential of 1.3 mV at a current density of 10 mA cm-2, and a Tafel slope of 27.11 mV dec-1 in 0.1 M HClO4 solution. Furthermore, Pt3Co/MXene-700 exhibited an ORR half-wave potential of 0.897 V, and a mass activity of 241.1 mA mg-1Pt in 0.1 M HClO4 solution. This can be attributed to the formation of intermetallic compounds in Pt3Co/MXene. The electronic structure analysis showed that the enhanced performance could be assigned to the electron-capturing capability of the MXene, less oxidation of Pt and synergistic interactions between the Pt alloy and the MXene substrate. These findings provide a new strategy for the synthesis of highly active HER/ORR catalysts and broaden the way for the design of MXene-based catalysts.

Atomically Dispersed Ni-N4 Sites Assist Pt3 Ni Nanocages with Pt Skin to Synergistically Enhance Oxygen Reduction Activity and Stability

Currently, the rarity and high cost of platinum (Pt)-based electrocatalysts seriously limit their commercial application in fuel cells cathode. Decorating Pt with atomically dispersed metal-nitrogen sites possibly offers an effective pathway to synergy tailor their catalytic activity and stability. Here active and stable oxygen reduction reaction (ORR) electrocatalysts (Pt₃ Ni@Ni-N₄ -C) by in situ loading Pt₃ Ni nanocages with Pt skin on single-atom nickel-nitrogen (Ni-N₄ ) embedded carbon supports are designed and constructed. The Pt₃ Ni@Ni-N₄ -C exhibits excellent mass activity (MA) of 1.92 A mg_Pt ^-1 and specific activity of 2.65 mA cm_Pt ^-2 , together with superior durability of 10 mV decay in half-wave potential and only 2.1% loss in MA after 30 000 cycles. Theoretical calculations demonstrate that Ni-N₄ sites significant redistribute of electrons and make them transfer from both the adjacent carbon and Pt atoms to the Ni-N₄ . The resultant electron accumulation region successfully anchored Pt₃ Ni, that not only improves structural stability of the Pt₃ Ni, but importantly makes the surface Pt more positive to weaken the adsorption of *OH to enhance ORR activity. This strategy lays the groundwork for the development of super effective and durable Pt-based ORR catalysts.

Facile fabrication of hierarchical ultrathin Rh-based nanosheets for efficient hydrogen evolution

Rational design of efficient and stable electrocatalysts for the hydrogen evolution reaction (HER) has attracted wide attention. Noble metal-based electrocatalysts with ultrathin structures and highly exposed active surfaces are essential to boost the HER performance, while the simple synthetic strategies remain challenging. Herein, we reported a facile urea-mediated method to synthesize hierarchical ultrathin Rh nanosheets (Rh NSs) without using toxic reducing agents and structure directing agents in the reaction. The hierarchical ultrathin nanosheet structure and grain boundary atoms endow Rh NSs with excellent HER activities, which only requires a lower overpotential of 39 mV in 0.5 M H2SO4 compared to the 80 mV of Rh nanoparticles (Rh NPs). Extending the synthesis method to alloys, hierarchical ultrathin RhNi nanosheets (RhNi NSs) can be also obtained. Benefiting from the optimization of electronic structure and abundant active surfaces, RhNi NSs only require an overpotential of 27 mV. This work provides a simple and promising method to construct ultrathin nanosheet electrocatalysts for highly active electrocatalytic performance.

Structurally-supported PtCuCo nanoframes as efficient bifunctional catalysts for oxygen reduction and methanol oxidation reactions

Developing highly durable and active catalysts with the morphology of structurally robust nanoframes toward oxygen reduction reaction (ORR) and methanol oxidation reaction (MOR) in acidic environment is crucial but still a great challenge to completely achieve in a single material. Herein, PtCuCo nanoframes (PtCuCo NFs) with internal support structures as enhanced bifunctional electrocatalysts were prepared by a facile one-pot approach. PtCuCo NFs exhibited remarkable activity and durability for ORR and MOR owing to the ternary compositions and the structure-fortifying frame structures. Impressively, the specific/mass activity of PtCuCo NFs were 12.8/7.5 times as large as that of commercial Pt/C for ORR in perchloric acid solution. For MOR in sulfuric acid solution, the mass/specific activity of PtCuCo NFs was 1.66 A mg_Pt^-1/4.24 mA cm^-2, which was 5.4/9.4 times as large as that of Pt/C. This work may provide a promising nanoframe material to develop dual catalysts for fuel cells.