Antisintering Pd1 Catalyst for Propane Direct Dehydrogenation with In Situ Active Sites Regeneration Ability

Discovery of highly efficient dual-atom catalysts for propane dehydrogenation assisted by machine learning

Propane dehydrogenation (PDH) is a highly efficient approach for industrial production of propylene, and the dual-atom catalysts (DACs) provide new pathways in advancing atomic catalysis for PDH with dual active sites. In this work, we have developed an efficient strategy to identify promising DACs for PDH reaction by combining high-throughput density functional theory (DFT) calculations and the machine-learning (ML) technique. By choosing the γ-Al2O3(100) surface as the substrate to anchor dual metal atoms, 435 kinds of DACs have been considered to evaluate their PDH catalytic activity. Four ML algorithms are employed to predict the PDH activity and determine the relationship between the intrinsic characteristics of DACs and the catalytic activity. The promising catalysts of CuFe, CuCo and CoZn DACs are finally screened out, which are further validated by the whole kinetic reaction calculations, and the highly efficient performance of DACs is attributed to the synergistic effects and interactions between the paired active sites.

A carbon-promoted galvanic replacement method to synthesize efficient PdNi nanoalloy catalyst

PdNi nanoalloy catalysts were prepared by a carbon-promoted galvanic replacement method. Characterizations and control experiments show the increased replacement rate of metal Ni with Pd2+ ion can be attributed to the higher electrode potential and smaller crystalline sizes caused by carbon doping. Introduction of carbon (C) into Ni particles not only accelerates the formation process of PdNi nanoalloys, but also enables C atoms to successfully enter the lattice interstices of PdNi nanoalloys. C regulates the surface electronic properties of PdNi nanoalloys by the electron transfer between different elements and improves their activity. The PdNi@C-650 exhibits extraordinary activity and long-term stability for hydrogenation reduction of hexavalent chromium (Cr (VI)) and hydrodechlorination of chlorophenols in comparison with PdNi/CNTs (carbon nanotubes) and commercial Pd/C. Density functional theory calculations together with investigations of mechanism reveal that the high electron-deficient PdNi nanoalloys from the redistribution of electron between Ni, Pd and C of the PdNi@C-650 promote the surface adsorption of substrate molecules and H2, which accordingly enhances the hydrogenation activity. This study brings a new method for the design and preparation of high active noble metal nanoalloy.

Mechanochemical Ammonia Synthesis: Old is New Again

Hydrogen is a promising clean energy source, an alternative to fossil fuels, and can potentially play a crucial role in reducing carbon emissions. The transportation and storage of hydrogen are the biggest hurdles to realizing a hydrogen economy. Ammonia is considered to be one of the most promising hydrogen carriers, because of its high hydrogen content and easy liquefaction in mild conditions. To date, ammonia is mostly produced by the 'thermocatalytic' Haber-Bosch process, which requires high temperature and pressure. As a result, it can only produce ammonia in 'centralized' manufacturing systems. Mechanochemistry, a newly emerging method for efficient ammonia synthesis, offers potential advantages over the Haber-Bosch process. Mechanochemical ammonia synthesis under near ambient conditions can be connected with 'localized' sustainable energy systems. In this perspective, the state-of-the-art mechanochemical ammonia synthesis processes will be introduced. Challenges and opportunities are also discussed in relation to its role in a hydrogen economy.

Tuning hydrogenation chemistry of Pd-based heterogeneous catalysts by introducing homogeneous-like ligands

Noble metals have been extensively employed in a variety of hydrotreating catalyst systems for their featured functionality of hydrogen activation but may also bring side reactions such as undesired deep hydrogenation. It is crucial to develop a viable approach to selectively inhibit side reactions while preserving beneficial functionalities. Herein, we present modifying Pd with alkenyl-type ligands that forms homogeneous-like Pd-alkene metallacycle structure on the heterogeneous Pd catalyst to achieve the selective hydrogenolysis and hydrogenation. Particularly, a doped alkenyl-type carbon ligand on Pd-Fe catalyst is demonstrated to donate electrons to Pd, creating an electron-rich environment that elongates the distance and weakens the electronic interaction between Pd and unsaturated C of the reactants/products to control the hydrogenation chemistry. Moreover, high H₂ activation capability is maintained over Pd and the activated H is transferred to Fe to facilitate C-O bond cleavage or directly participate in the reaction on Pd. The modified Pd-Fe catalyst displays comparable C-O bond cleavage rate but much higher selectivity (>90%) than the bare Pd-Fe (<50%) in hydrotreating of diphenyl ether (DPE, modelling the strongest C-O linkage in lignin) and enhanced ethene selectivity (>90%) in acetylene hydrogenation. This work sheds light on the controlled synthesis of selective hydrotreating catalysts via mimicking homogeneous analogues.

Structure-dependence and metal-dependence on atomically dispersed Ir catalysts for efficient n-butane dehydrogenation

Single-site pincer-ligated iridium complexes exhibit the ability for C-H activation in homogeneous catalysis. However, instability and difficulty in catalyst recycling are inherent disadvantages of the homogeneous catalyst, limiting its development. Here, we report an atomically dispersed Ir catalyst as the bridge between homogeneous and heterogeneous catalysis, which displays an outstanding catalytic performance for n-butane dehydrogenation, with a remarkable n-butane reaction rate (8.8 mol·gIr-1·h-1) and high butene selectivity (95.6%) at low temperature (450 °C). Significantly, we correlate the BDH activity with the Ir species from nanoscale to sub-nanoscale, to reveal the nature of structure-dependence of catalyst. Moreover, we compare Ir single atoms with Pt single atoms and Pd single atoms for in-depth understanding the nature of metal-dependence at the atomic level. From experimental and theoretical calculations results, the isolated Ir site is suitable for both reactant adsorption/activation and product desorption. Its remarkable dehydrogenation capacity and moderate adsorption behavior are the key to the outstanding catalytic activity and selectivity.

Oxidative dehydrogenation of cyclohexene on atomically precise subnanometer Cu4-nPdn (0 ≤ n ≤ 4) tetramer clusters: the effect of cluster composition and support on performance

The pronounced effects of the composition of four-atom monometallic Cu and Pd and bimetallic CuPd clusters and the support on the catalytic activity and selectivity in the oxidative dehydrogenation of cyclohexene are reported. The ultra-nanocrystalline diamond supported clusters are highly active and dominantly produce benzene; some of the mixed clusters also produce cyclohexadiene, which are all clusters with a much suppressed combustion channel. The also highly active TiO₂-supported tetramers solely produce benzene, without any combustion to CO₂. The selectivity of the zirconia-supported mixed CuPd clusters and the monometallic Cu cluster is entirely different; though they are less active in comparison to clusters with other supports, these clusters produce significant fractions of cyclohexadiene, with their selectivity towards cyclohexadiene gradually increasing with the increasing number of copper atoms in the cluster, reaching about 50% for Cu₃Pd₁. The zirconia-supported copper tetramer stands out from among all the other tetramers in this reaction, with a selectivity towards cyclohexadiene of 70%, which far exceeds those of all the other cluster-support combinations. The findings from this study indicate a positive effect of copper on the stability of the mixed tetramers and potential new ways of fine-tuning catalyst performance by controlling the composition of the active site and via cluster-support interactions in complex oxidative reactions under the suppression of the undesired combustion of the feed.

Revealing the promotion of carbonyl groups on vacancy stabilized Pt4/nanocarbons for propane dehydrogenation

Nanocarbons are promising supports for Pt clusters applied in propane dehydrogenation (PDH), owing to their large surface areas and tunable chemical properties. The vacancies and oxygen-containing groups (OCGs) in nanocarbons can enhance catalytic performance by tailoring the coordination environment of Pt clusters. Herein, 46 nanocarbons with coexisting vacancies and OCGs were designed to support Pt clusters, of which the influences on PDH were revealed by density functional theory calculations. Nanocarbons with divacancies (V2) and CO edge groups were screened out as the most appropriate support for Pt clusters in PDH. Due to the V2, tetrahedral Pt clusters were distorted into three-layered configurations, contributing to enhanced binding strength and a favorable reactive pathway starting from the methylene group in propane. This changed the rate-determining step to the first C-H bond scission with a low energy barrier. The introduction of CO edge groups coexisting with V2 further improved the stabilization of Pt clusters, resulting from the increased electron transfer from Pt atoms to C atoms. The abilities to break C-H bonds and inhibit C-C bond cracking were also enhanced as compared to the nanocarbons with only V2. Therefore, this work provides references on the regulation of vacancies and OCGs in carbon-based catalysts.