Resolving the Size-Dependent Transition between CO2 Reduction Reaction and H2 Evolution Reaction Selectivity in Sub-5 nm Silver Nanoparticle Electrocatalysts

Electronic Structure Design of Transition Metal-Based Catalysts for Electrochemical Carbon Dioxide Reduction

With the increasingly serious greenhouse effect, the electrochemical carbon dioxide reduction reaction (CO2RR) has garnered widespread attention as it is capable of leveraging renewable energy to convert CO2 into value-added chemicals and fuels. However, the performance of CO2RR can hardly meet expectations because of the diverse intermediates and complicated reaction processes, necessitating the exploitation of highly efficient catalysts. In recent years, with advanced characterization technologies and theoretical simulations, the exploration of catalytic mechanisms has gradually deepened into the electronic structure of catalysts and their interactions with intermediates, which serve as a bridge to facilitate the deeper comprehension of structure-performance relationships. Transition metal-based catalysts (TMCs), extensively applied in electrochemical CO2RR, demonstrate substantial potential for further electronic structure modulation, given their abundance of d electrons. Herein, we discuss the representative feasible strategies to modulate the electronic structure of catalysts, including doping, vacancy, alloying, heterostructure, strain, and phase engineering. These approaches profoundly alter the inherent properties of TMCs and their interaction with intermediates, thereby greatly affecting the reaction rate and pathway of CO2RR. It is believed that the rational electronic structure design and modulation can fundamentally provide viable directions and strategies for the development of advanced catalysts toward efficient electrochemical conversion of CO2 and many other small molecules.

Improving Stability of CO2 Electroreduction by Incorporating Ag NPs in N-Doped Ordered Mesoporous Carbon Structures

The electroreduction of carbon dioxide (eCO2RR) to CO using Ag nanoparticles as an electrocatalyst is promising as an industrial carbon capture and utilization (CCU) technique to mitigate CO2 emissions. Nevertheless, the long-term stability of these Ag nanoparticles has been insufficient despite initial high Faradaic efficiencies and/or partial current densities. To improve the stability, we evaluated an up-scalable and easily tunable synthesis route to deposit low-weight percentages of Ag nanoparticles (NPs) on and into the framework of a nitrogen-doped ordered mesoporous carbon (NOMC) structure. By exploiting this so-called nanoparticle confinement strategy, the nanoparticle mobility under operation is strongly reduced. As a result, particle detachment and agglomeration, two of the most pronounced electrocatalytic degradation mechanisms, are (partially) blocked and catalyst durability is improved. Several synthesis parameters, such as the anchoring agent, the weight percentage of Ag NPs, and the type of carbonaceous support material, were modified in a controlled manner to evaluate their respective impact on the overall electrochemical performance, with a strong emphasis on operational stability. The resulting powders were evaluated through electrochemical and physicochemical characterization methods, including X-ray diffraction (XRD), N2-physisorption, Inductively coupled plasma mass spectrometry (ICP-MS), scanning electron microscopy (SEM), SEM-energy-dispersive X-ray spectroscopy (SEM-EDS), high-angle annular dark field scanning transmission electron microscopy (HAADF-STEM), STEM-EDS, electron tomography, and X-ray photoelectron spectroscopy (XPS). The optimized Ag/soft-NOMC catalysts showed both a promising selectivity (∼80%) and stability compared with commercial Ag NPs while decreasing the loading of the transition metal by more than 50%. The stability of both the 5 and 10 wt % Ag/soft-NOMC catalysts showed considerable improvements by anchoring the Ag NPs on and into a NOMC framework, resulting in a 267% improvement in CO selectivity after 72 h (despite initial losses) compared to commercial Ag NPs. These results demonstrate the promising strategy of anchoring Ag NPs to improve the CO selectivity during prolonged experiments due to the reduced mobility of the Ag NPs and thus enhanced stability.

Acidic CO2 electroreduction for high CO2 utilization: catalysts, electrodes, and electrolyzers

The electrochemical carbon dioxide (CO2) reduction reaction (CO2RR) is considered a promising technology for converting atmospheric CO2 into value-added compounds by utilizing renewable energy. The CO2RR has developed in various ways over the past few decades, including product selectivity, current density, and catalytic stability. However, its commercialization is still unsuitable in terms of economic feasibility. One of the major challenges in its commercialization is the low single-pass conversion efficiency (SPCE) of CO2, which is primarily caused by the formation of carbonate (CO32-) in neutral and alkaline electrolytes. Notably, the majority of CO2RRs take place in such media, necessitating significant energy input for CO2 regeneration. Therefore, performing the CO2RR under conditions that minimize CO32- formation to suppress reactant and electrolyte ion loss is regarded an optimal strategy for practical applications. Here, we introduce the recent progress and perspectives in the electrochemical CO2RR in acidic electrolytes, which receives great attention because of the inhibition of CO32- formation. This includes the categories of nanoscale catalytic design, microscale microenvironmental effects, and bulk scale applications in electrolyzers for zero carbon loss reactions. Additionally, we offer insights into the issue of limited catalytic durability, a notable drawback under acidic conditions and propose guidelines for further development of the acidic CO2RR.

Carbon black supported Ag nanoparticles in zero-gap CO2 electrolysis to CO enabling high mass activity

In this study Ag nanoparticles supported on carbon black (Ag/C) were studied as catalysts for the electrochemical reduction of CO₂ to CO. The nanoparticles were synthesized on three carbon supports, namely Super P, Vulcan and Ketjenblack with surface areas from 50 to 800 m² g^-1 using cysteamine as a linker as proposed by Kim et al., J. Am. Chem. Soc., 2015, 137, 13844. Gas diffusion electrodes were fabricated with all three Ag/Cs and then characterized in a zero-gap electrolyzer. All three supported catalysts achieve high voltage efficiencies, mass activities, and faradaic efficiencies above 80% up to 200 mA cm^-2 with Ag loadings of ∼0.07 mg cm^-2. Using an IrO₂ anode, a partial CO current density of 196 mA cm^-2 at 2.95 V and a mass activity of 3920 mA mg^-1 at a cell voltage of 3.2 V was achieved. When changing the electrolyte from 0.1 M KOH to 0.1 M CsOH, it is possible to achieve 90% FE_CO at 300 mA cm^-2. This results in a mass activity up to 5400 mA mg^-1. Moreover, long-term tests at 300 mA cm^-2 with 0.1 M CsOH resulted in FE_CO remaining above 80% over 11 h. The electrochemical performance did not show a dependence on the carbon support, indicating that mass transport is limiting the cathode, rather than catalyst kinetics. It is worth noting that this may only apply to electrodes with PTFE binders as used in this study, and electrodes with ionomer binders may show a dependence on the catalyst support.

Single-Site Metal-Organic Framework and Copper Foil Tandem Catalyst for Highly Selective CO2 Electroreduction to C2 H4

Tandem catalysis is a promising way to break the limitation of linear scaling relationship for enhancing efficiency, and the desired tandem catalysts for electrochemical CO₂ reduction reaction (CO₂ RR) are urgent to be developed. Here, a tandem electrocatalyst created by combining Cu foil (CF) with a single-site Cu(II) metal-organic framework (MOF), named as Cu-MOF-CF, to realize improved electrochemical CO₂ RR performance, is reported. The Cu-MOF-CF shows suppression of CH₄ , great increase in C₂ H₄ selectivity (48.6%), and partial current density of C₂ H₄ at -1.11 V versus reversible hydrogen electrode. The outstanding performance of Cu-MOF-CF for CO₂ RR results from the improved microenvironment of the Cu active sites that inhibits CH₄ production, more CO intermediate produced by single-site Cu-MOF in situ for CF, and the enlarged active surface area by porous Cu-MOF. This work provides a strategy to combine MOFs with copper-based electrocatalysts to establish high-efficiency electrocatalytic CO₂ RR.

Operando X-ray Absorption Spectroscopy Study of SnO2 Nanoparticles for Electrochemical Reduction of CO2 to Formate

Tin-based electrocatalysts exhibit a remarkable ability to catalyze CO₂ to formate selectively. Understanding the size-property relationships and exploring the evolution of the active size still lack complete understanding. Herein, we prepared SnO₂ nanoparticles (NPs) with a controllable size supported on commercial carbon spheres (SnO₂/C-n, n = 1, 2, and 3) by a simple low-temperature annealing method. The transmission electron microscopy/scanning transmission electron microscopy images and fitting results of the small-angle X-ray scattering profile confirm the increased size of SnO₂ NPs due to the increase of SnO₂ loading. The catalytic performance of SnO₂ has proved the size-dependent effect during the CO₂ reduction reaction process. The as-prepared SnO₂/C-1 displayed the maximum Faradic efficiency of formate (FE_HCOO-) of 82.7% at -1.0 V versus reversible hydrogen electrode (RHE). In contrast, SnO₂/C-2 and SnO₂/C-3 with larger particle sizes achieved lower maximum FE_HCOO- and larger overpotential. Moreover, we employed operando X-ray absorption spectroscopy to study the evolution of the oxidation state and local coordination environment of SnO₂ under working conditions. In addition to the observed shifts of the rising edge of Sn K-edge X-ray absorption near-edge structure spectra to a lower energy side as the applied voltage decreases, the decreased coordination number of Sn in the Sn-O scattering path and the presence of Sn metal contribution in the extended X-ray absorption fine structure spectra verify the reduction of SnO₂ to SnO_x and metallic Sn.