Recent Advances on the Design of Group VIII Base-Metal Catalysts with Encapsulated Structures

Towards understanding the lower CH4 selectivity of HCP-Co than FCC-Co in Fischer-Tropsch synthesis

In Fischer-Tropsch synthesis (FTS), the cobalt catalyst has higher C5+ and lower CH4 selectivity in the hcp phase than in the fcc phase. However, a detailed explanation of the intrinsic mechanism is still missing. The underlying reason was explored combining density functional theory, Wulff construction, and a particle-level descriptor based on the slab model of surfaces that are prevalent in the Wulff shape to provide single-particle level understanding. Using a particle-level indicator of the reaction rates, we have shown that it is more difficult to form CH4 on hcp-Co than on fcc-Co, due to the larger effective barrier difference of CH4 formation and C-C coupling on hcp-Co particles, which leads to the lower CH4 selectivity of hcp-Co in FTS. Among the exposed facets of fcc-Co, the (311) surface plays a pivotal role in promoting CH4 formation. The reduction of CH4 selectivity in cobalt-based FTS is achievable through phase engineering of Co from fcc to hcp or by tuning the temperature and size of the particles.

Recent advances in core-shell structured catalysts for low-temperature NH3-SCR of NOx

Ammonia selective catalytic reduction (NH₃-SCR) of nitrogen oxides is an effective and well-established technology for NO_x removal, but current commercial denitrification catalysts based on V₂O₅-WO₃/TiO₂ have some obvious disadvantages, including narrow operating temperature windows, toxicity, poor hydrothermal stability, and unsatisfied SO₂/H₂O tolerance. To overcome these drawbacks, it is imperative to investigate new types of highly efficient catalysts. In order to design catalysts with outstanding selectivity, activity, and anti-poisoning ability, core-shell structured materials have been widely applied in the NH₃-SCR reaction, which exhibits numerous advantages including the large surface area, the strong synergy interaction of core-shell materials, the confinement effect, and the shielding effect from the shell layer to protect the core. This review summarizes recent developments of core-shell structured catalysts for NH₃-SCR, including basic classification, synthesis methods, and a detailed description of the performance and mechanisms of each type of catalyst. It is hoped that the review will stimulate future developments in NH₃-SCR technology, leading to novel catalyst designs with improved denitrification performance.

Advanced zeolite and ordered mesoporous silica-based catalysts for the conversion of CO2 to chemicals and fuels

For many years, capturing, storing or sequestering CO₂ from concentrated emission sources or from air has been a powerful technique for reducing atmospheric CO₂. Moreover, the use of CO₂ as a C1 building block to mitigate CO₂ emissions and, at the same time, produce sustainable chemicals or fuels is a challenging and promising alternative to meet global demand for chemicals and energy. Hence, the chemical incorporation and conversion of CO₂ into valuable chemicals has received much attention in the last decade, since CO₂ is an abundant, inexpensive, nontoxic, nonflammable, and renewable one-carbon building block. Nevertheless, CO₂ is the most oxidized form of carbon, thermodynamically the most stable form and kinetically inert. Consequently, the chemical conversion of CO₂ requires highly reactive, rich-energy substrates, highly stable products to be formed or harder reaction conditions. The use of catalysts constitutes an important tool in the development of sustainable chemistry, since catalysts increase the rate of the reaction without modifying the overall standard Gibbs energy in the reaction. Therefore, special attention has been paid to catalysis, and in particular to heterogeneous catalysis because of its environmentally friendly and recyclable nature attributed to simple separation and recovery, as well as its applicability to continuous reactor operations. Focusing on heterogeneous catalysts, we decided to center on zeolite and ordered mesoporous materials due to their high thermal and chemical stability and versatility, which make them good candidates for the design and development of catalysts for CO₂ conversion. In the present review, we analyze the state of the art in the last 25 years and the potential opportunities for using zeolite and OMS (ordered mesoporous silica) based materials to convert CO₂ into valuable chemicals essential for our daily lives and fuels, and to pave the way towards reducing carbon footprint. In this review, we have compiled, to the best of our knowledge, the different reactions involving catalysts based on zeolites and OMS to convert CO₂ into cyclic and dialkyl carbonates, acyclic carbamates, 2-oxazolidones, carboxylic acids, methanol, dimethylether, methane, higher alcohols (C₂₊OH), C₂₊ (gasoline, olefins and aromatics), syngas (RWGS, dry reforming of methane and alcohols), olefins (oxidative dehydrogenation of alkanes) and simple fuels by photoreduction. The use of advanced zeolite and OMS-based materials, and the development of new processes and technologies should provide a new impulse to boost the conversion of CO₂ into chemicals and fuels.

Exceptional Anisotropic Noncovalent Interactions in Ultrathin Nanorods: The Terminal σ-Hole

Nanomaterial is the Holy Grail of material science, which has been widely applied in the fields of energy, environment, chemistry, and biomedicine. Its catalytic merits were usually ascribed to the advantages of size effect, strain effect, and covalent effect. Noncovalent interactions are critical in the catalysis processes but often overlooked. Herein, different from the traditional understandings, we discover for the first time and give systematic insights into a unique noncovalent terminal σ-hole phenomenon in the 3d-metal-based nanorods, which should be one of the key origins of nanomaterial activity. As a proof-of-concept, pure metal and alloyed core-shell nanoclusters/nanorods composed of the two most important 3d metals (Co and Ni) growing from 0.5 to 2.5 nm are investigated. Unlike nanoclusters, the σ-hole only appears at the terminal sites of nanorods and the magnitude of the terminal σ-hole generally enhances with the growing processes. Further investigations show that this terminal σ-hole is closely related to the important physicochemical properties of nanorods. For example, the work function along the axis of the terminal σ-hole is smaller than other directions, contributing to the facile electronic transport along the axis of the terminal σ-hole. Most importantly, we find that the d-orbital center of the atoms around the terminal σ-hole shifts closer to the Fermi level as compared with other atoms, which can endow the terminal sites in nanorods with the higher chemical adsorption capability. We believe that this work will provide critical guidance for the rational design of nanomaterials in many potential applications.

In-situ formation of co particles encapsulated by graphene layers

The process of encapsulating cobalt nanoparticles using a graphene layer is mainly direct pyrolysis. The encapsulation structure of hybrids prepared in this way improves the catalyst stability, which greatly reduces the leaching of non-metals and prevents metal nanoparticles from growing beyond a certain size. In this study, cobalt particles surrounded by graphene layers were formed by increasing the temperature in a transmission electron microscope, and they were analyzed using scanning transmission electron microscopy (STEM). Synthesized cobalt hydroxide nanosheets were used to obtain cobalt particles using an in-situ heating holder inside a TEM column. The cobalt nanoparticles are surrounded by layers of graphene, and the number of layers increases as the temperature increases. The interlayer spacing of the graphene layers was also investigated using atomic imaging. The success achieved in the encapsulation of metallic nanoparticles in graphene layers paves the way for the design of highly active and reusable heterogeneous catalysts for more challenging molecules.

Prospects and Technical Challenges in Hydrogen Production through Dry Reforming of Methane

Environmental issues related to greenhouse gases (GHG) emissions have pushed the development of new technologies that will allow the economic production of low-carbon energy vectors, such as hydrogen (H2), methane (CH4) and liquid fuels. Dry reforming of methane (DRM) has gained increased attention since it uses CH4 and carbon dioxide (CO2), which are two main greenhouse gases (GHG), as feedstock for the production of syngas, which is a mixture of H2 and carbon monoxide (CO) and can be used as a building block for the production of fuels. Since H2 has been identified as a key enabler of the energy transition, a lot of studies have aimed to benefit from the environmental advantages of DRM and to use it as a pathway for a sustainable H2 production. However, there are several challenges related to this process and to its use for H2 production, such as catalyst deactivation and the low H2/CO ratio of the syngas produced, which is usually below 1.0. This paper presents the recent advances in the catalyst development for H2 production via DRM, the processes that could be combined with DRM to overcome these challenges and the current industrial processes using DRM. The objective is to assess in which conditions DRM could be used for H2 production and the gaps in literature data preventing better evaluation of the environmental and economic potential of this process.

Nanoarchitectonics of Ni/CeO2 Catalysts: The Effect of Pretreatment on the Low-Temperature Steam Reforming of Glycerol

CeO₂ nanosphere-supported nickel catalysts were prepared by the wetness impregnation method and employed for hydrogen production from glycerol steam reforming. The dried catalyst precursors were either reduced by H₂ after thermal calcination or reduced by H₂ directly without calcination. The catalysts that were reduced by H₂ without calcination achieved a 95% glycerol conversion at a reaction temperature of only 475 °C, and the catalytic stability was up to 35 h. However, the reaction temperature required of catalysts reduced by H₂ with calcination was 500 °C, and the catalysts was rapidly inactivated after 25 h of reaction. A series of physicochemical characterization revealed that direct H₂ reduction without calcination enhanced the concentration of oxygen vacancies. Thus, the nickel dispersion was improved, the nickel nanoparticle size was reduced, and the reduction of nickel was increased. Moreover, the high concentration of oxygen vacancy not only contributed to the increase of H₂ yield, but also effectively reduced the amount of carbon deposition. The increased active nickel surface area and oxygen vacancies synergistically resulted in the superior catalytic performance for the catalyst that was directly reduced by H₂ without calcination. The simple, direct hydrogen reduction method remarkably boosts catalytic performance. This strategy can be extended to other supports with redox properties and applied to heterogeneous catalytic reactions involving resistance to sintering and carbon deposition.

Stabilization of Exposed Metal Nanocrystals in High-Temperature Heterogeneous Catalysis

Colloidal metal nanocrystals with uniform sizes, shapes, compositions, and architectures are ideal building blocks for constructing heterogeneous catalysts with well-defined characteristics toward the investigation of accurate structure-property relationships and better understanding of catalytic mechanism. However, their applications in high-temperature heterogeneous catalysis are often restricted by the difficulty in maintaining the high metal dispersity and easy accessibility to active sites under harsh operating conditions. Here, a partial-oxide-coating strategy is proposed to stabilize metal nanocrystals against sintering and meanwhile enable an effective exposure of active sites. As a proof-of-concept, controlled partial silica coating of colloidally prepared Pd_0.82 Ni_0.18 nanocrystals with the size of 8 nm is demonstrated. This partially coated catalyst exhibits excellent activity, selectivity, and stability, outperforming its counterparts with fully coated and supported structures, in reverse water gas shift (RWGS) catalysis particularly at high operating temperatures. This study opens a new avenue for the exploration of colloidal metal nanocrystals in high-temperature heterogeneous catalysis.

Highly Dispersed CoNi Alloy Embedded in N-doped Graphitic Carbon for Catalytic Transfer Hydrogenation of Biomass-derived Furfural

The development of efficient, stable, and cost-effective heterogeneous catalysts for catalytic transfer hydrogenation (CTH) of biomass-derived furfural (FAL) is highly desired. Herein, series of N-doped graphitic carbon embedded CoNi bimetallic alloy nanoparticles were fabricated and used for the CTH of FAL to value-added furfuryl alcohol (FOL) with renewable isopropanol as hydrogen donor. Intrinsic catalytic activity examination indicated the catalytic performance of Ni_x Co_y @NGC (x:y=1 : 3, 1 : 1, 3 : 1) nanocatalysts were sensitive to their chemical compositions. The optimal Ni₁ Co₁ @NGC nanocatalyst with Ni/Co mole ratio of 1 : 1 afforded a largest FOL yield of 89.3% with nearly full conversion of FAL. The synergistic effect enabled by bimetallic alloys and the abundant N-based Lewis base sites and surface Co-N active species were revealed based on systematic structural characterization, responsible for the excellent catalytic efficiency of bimetallic Ni₁ Co₁ @NGC nanocatalyst for CTH of FAL.

Designing Nanoparticles and Nanoalloys for Gas-Phase Catalysis with Controlled Surface Reactivity Using Colloidal Synthesis and Atomic Layer Deposition

Supported nanoparticles are commonly applied in heterogeneous catalysis. The catalytic performance of these solid catalysts is, for a given support, dependent on the nanoparticle size, shape, and composition, thus necessitating synthesis techniques that allow for preparing these materials with fine control over those properties. Such control can be exploited to deconvolute their effects on the catalyst's performance, which is the basis for knowledge-driven catalyst design. In this regard, bottom-up synthesis procedures based on colloidal chemistry or atomic layer deposition (ALD) have proven successful in achieving the desired level of control for a variety of fundamental studies. This review aims to give an account of recent progress made in the two aforementioned synthesis techniques for the application of controlled catalytic materials in gas-phase catalysis. For each technique, the focus goes to mono- and bimetallic materials, as well as to recent efforts in enhancing their performance by embedding colloidal templates in porous oxide phases or by the deposition of oxide overlayers via ALD. As a recent extension to the latter, the concept of area-selective ALD for advanced atomic-scale catalyst design is discussed.

Nanoconfinement-Mediated Water Treatment: From Fundamental to Application

Safe and clean water is of pivotal importance to all living species and the ecosystem on earth. However, the accelerating economy and industrialization of mankind generate water pollutants with much larger quantity and higher complexity than ever before, challenging the efficacy of traditional water treatment technologies. The flourishing researches on nanomaterials and nanotechnologies in the past decade have generated new understandings on many fundamental processes and brought revolutionary upgrades to various traditional technologies in almost all areas, including water treatment. An indispensable step toward the real application of nanomaterials in water treatment is to confine them in large processable substrate to address various inherent issues, such as spontaneous aggregation, difficult operation and potential environmental risks. Strikingly, when the size of the spatial restriction provided by the substrate is on the order of only one or several nanometers, referred to as nanoconfinement, the phase behavior of matter and the energy diagram of a chemical reaction could be utterly changed. Nevertheless, the relationship between such changes under nanoconfinement and their implications for water treatment is rarely elucidated systematically. In this Critical Review, we will briefly summarize the current state-of-the-art of the nanomaterials, as well as the nanoconfined analogues (i.e., nanocomposites) developed for water treatment. Afterward, we will put emphasis on the effects of nanoconfinement from three aspects, that is, on the structure and behavior of water molecules, on the formation (e.g., crystallization) of confined nanomaterials, and on the nanoenabled chemical reactions. For each aspect, we will build the correlation between the nanoconfinement effects and the current studies for water treatment. More importantly, we will make proposals for future studies based on the missing links between some of the nanoconfinement effects and the water treatment technologies. Through this Critical Review, we aim to raise the research attention on using nanoconfinement as a fundamental guide or even tool to advance water treatment technologies.

Effects of alumina morphology on dry reforming of methane over Ni/Al2O3 catalysts

Ni-based catalysts supported on alumina with different morphologies exhibited different properties for the dry reforming of methane due to their specific lattice planes, 3D structures, and surface functional properties.

Core–shell structured catalysts for thermocatalytic, photocatalytic, and electrocatalytic conversion of CO2

An in-depth assessment of properties of core–shell catalysts and their application in the thermocatalytic, photocatalytic, and electrocatalytic conversion of CO₂into synthesis gas and valuable hydrocarbons.

Encapsulated Ni@La2O3/SiO2 Catalyst with a One-Pot Method for the Dry Reforming of Methane

Ni nanoparticles encapsulated within La2O3 porous system (Ni@La2O3), the latter supported on SiO2 (Ni@La2O3)/SiO2), effectively inhibit carbon deposition for the dry reforming of methane. In this study, Ni@La2O3/SiO2 catalyst was prepared using a one-pot colloidal solution combustion method. Catalyst characterization demonstrates that the amorphous La2O3 layer was coated on SiO2, and small Ni nanoparticles were encapsulated within the layer of amorphous La2O3. During 50 h of dry reforming of methane at 700 °C and using a weight hourly space velocity (WHSV) of 120,000 mL gcat−1 h−1, the CH4 conversion obtained was maintained at 80%, which is near the equilibrium value, while that of impregnated Ni–La2O3/SiO2 catalyst decreased from 63% to 49%. The Ni@La2O3/SiO2 catalyst exhibited very good resistance to carbon deposition, and only 1.6 wt% carbon was formed on the Ni@La2O3/SiO2 catalyst after 50 h of reaction, far lower than that of 11.5 wt% deposited on the Ni–La2O3/SiO2 catalyst. This was mainly attributed to the encapsulated Ni nanoparticles in the amorphous La2O3 layer. In addition, after reaction at 700 °C for 80 h with a high WHSV of 600,000 mL gcat−1 h−1, the Ni@La2O3/SiO2 catalyst exhibited high CH4 conversion rate, ca. 10.10 mmol gNi−1 s−1. These findings outline a simple synthesis method to prepare supported encapsulated Ni within a metal oxide porous structure catalyst for the dry reforming of methane reaction.

Catalytic combustion of VOC on sandwich-structured Pt@ZSM-5 nanosheets prepared by controllable intercalation

A sandwich-structured Pt@ZSM-5 nanosheets (Pt@PZN-2) was fabricated by controllable intercalating Pt nanoparticles between ZSM-5 single-layer sheets via electrostatic adsorption with ammonium ions in diquaternary ammonium surfactant, and the following calcinations. Pt clusters (ca. 4.3 nm) confined between nanosheet layers (thickness of ca. 2.9 nm) exhibits better dispersion and higher thermal stability even after high-temperature treatment, while the Pt clusters also served as pillars which well protected the inter-layers mesopores. Catalytic combustion of toluene (a model compound of large molecules VOCs) shows catalytic activity of Pt@PZN-2 is significant higher than that of Pt-loaded nanosheet ZSM-5 zeolite prepared by conventional impregnation (Pt/ZN-2). For example, the temperature at 98% toluene conversion of Pt@PZN-2 is only 176 °C which is 24 °C and 34 °C lower than that of Pt/ZN-2 and bulky ZSM-5 supported Pt by impregnation (Pt/CZ-500), respectively. Meanwhile, Pt@PZN-2 also gives 100% toluene conversion for more than 360 h at 230 °C with a higher metal stability. The good performance of Pt@PZN-2 was attributed to the high accessibility and enhanced diffusion of the bulky reactant to active site confined in the stable inter-layer mesopores resulting from the pillar of Pt nanoparticles.

A Facile Fabrication of Supported Ni/SiO2 Catalysts for Dry Reforming of Methane with Remarkably Enhanced Catalytic Performance

Ni catalysts supported on SiO2 are prepared via a facile combustion method. Both glycine fuel and ammonium nitrate combustion improver facilitate the formation of much smaller Ni nanoparticles, which give excellent activity and stability, as well as a syngas with a molar ratio of H2/CO of about 1:1 due to the minimal side reaction toward revserse water gas shift (RWGS) in CH4 dry reforming.

Metal substituted pyrochlore phase LixLa2−xCe1.8Ru0.2O7−δ (x = 0.0–0.6) as an effective catalyst for oxidative and auto-thermal steam reforming of ethanol

Pyrochlore phase Li_xLa_2−xCe_1.8Ru_0.2O_7−δ (x = 0.0–0.6) [LLCRO] substituted by Li and Ru in A and B sites was synthesized and studied for performance in oxidative steam and auto-thermal reforming of ethanol (OSRE, ATR).

Ultrathin carbon coated CoO nanosheet arrays as efficient electrocatalysts for the hydrogen evolution reaction

An ultrathin carbon-coated CoO composite catalyst grown on carbon cloth was developed for efficient alkaline HER.

Nano-architecture of silica nanoparticles as a tool to tune both electrochemical and catalytic behavior of NiII@SiO2

The present work introduces a facile synthetic route for efficient doping of [Ni^II(bpy)_x] into silica nanoparticles with various sizes and architectures. Variation of the latter results in different concentrations of the Ni^II complexes at the interface of the composite nanoparticles. The UV-Vis analysis of the nanoparticles reveals changes in the inner-sphere environment of the Ni^II complexes when embedded into the nanoparticles, while the inner-sphere of Ni^II is invariant for the nanoparticles with different architecture. Comparative analysis of the electrochemically generated redox transformations of the Ni^II complexes embedded in the nanoparticles of various architectures reveals the latter as the main factor controlling the accessibility of Ni^II complexes to the redox transitions which, in turn, controls the electrochemical behavior of the nanoparticles. The work also highlights an impact of the nanoparticulate architecture in catalytic activity of the Ni^II complexes within the different nanoparticles in oxidative C–H fluoroalkylation of caffeine. Both low leakage and high concentration of the Ni^II complexes at the interface of the composite nanoparticles enables fluoroalkylated caffeine to be obtained in high yields under recycling of the nanocatalyst five times at least.

The present work introduces a facile synthetic route for efficient doping of [Ni^II(bpy)_x] into silica nanoparticles with various sizes and architectures.

In Situ Formation of Micropore-Rich Titanium Dioxide from Metal-Organic Framework Templates

Phase and porosity control in titanium dioxide (TiO₂) is essential for the optimization of its photocatalytic activity. However, concurrent control over these two parameters remains challenging. Here, a novel metal-organic framework templating strategy is demonstrated for the preparation of highly microporous anatase TiO₂. In situ encapsulation of Ti precursor in ZIF-8 cavities, followed by hydrolysis and etching, produces anatase TiO₂ with a high Brunauer-Emmett-Teller surface area of 335 m²·g^-1 and a micropore surface area ratio of 48%. Photocatalytic hydrogen generation catalyzed by the porous TiO₂ can reach a rate of 2459 μmol·g^-1·h^-1. The measured photocatalytic activity is found to be positively correlated to the surface area, highlighting the importance of porosity control in heterogeneous photocatalysts.

Silica-supported silver nanoparticles as an efficient catalyst for aromatic C-H alkylation and fluoroalkylation

The efficient catalysis of oxidative alkylation and fluoroalkylation of aromatic C-H bonds is of paramount importance in the pharmaceutical and agrochemical industries, and requires the development of convenient Ag0-based nano-architectures with high catalytic activity and recyclability. We prepared Ag-doped silica nanoparticles (Ag0/+@SiO2) with a specific nano-architecture, where ultra-small sized silver cores are immersed in silica spheres, 40 nm in size. The nano-architecture provides an efficient electrochemical oxidation of Ag+@SiO2 without any external oxidant. In turn, Ag+@SiO2 5 mol% results in 100% conversion of arenes into their alkylated and fluoroalkylated derivatives in a single step at room temperature under nanoheterogeneous electrochemical conditions. Negligible oxidative leaching of silver from Ag0/+@SiO2 is recorded during the catalytic coupling of arenes with acetic, difluoroacetic and trifluoroacetic acids, which enables the good recyclability of the catalytic function of the Ag0/+@SiO2 nanostructure. The catalyst can be easily separated from the reaction mixture and reused a minimum of five times upon electrochemical regeneration. The use of the developed Ag0@SiO2 nano-architecture as a heterogeneous catalyst facilitates aromatic C-H bond substitution by alkyl and fluoroalkyl groups, which are privileged structural motifs in pharmaceuticals and agrochemicals.

A Ni(iii) complex stabilized by silica nanoparticles as an efficient nanoheterogeneous catalyst for oxidative C-H fluoroalkylation

We have developed Ni(III)-doped silica nanoparticles ([(bpy)xNi(III)]@SiO2) as a recyclable, low-leaching, and efficient oxidative functionalization nanocatalyst for aromatic C-H bonds. The catalyst is obtained by doping the complex [(bpy)3Ni(II)] on silica nanoparticles along with its subsequent electrooxidation to [(bpy)xNi(III)] without an additional oxidant. The coupling reaction of arenes with perfluoroheptanoic acid occurs with 100% conversion of reactants in a single step at room temperature under nanoheterogeneous conditions. The catalyst content is only 1% with respect to the substrates under electrochemical regeneration conditions. The catalyst can be easily separated from the reaction mixture and reused a minimum of five times. The results emphasize immobilization on the silica support and the electrochemical regeneration of Ni(III) complexes as a facile route for developing an efficient nanocatalyst for oxidative functionalization.