Synergistic Catalyst–Support Interactions in a Graphene–Mn3O4 Electrocatalyst for Vanadium Redox Flow Batteries

Vanadium Redox Flow Battery: Review and Perspective of 3D Electrodes

Vanadium redox flow battery (VRFB) has garnered significant attention due to its potential for facilitating the cost-effective utilization of renewable energy and large-scale power storage. However, the limited electrochemical activity of the electrode in vanadium redox reactions poses a challenge in achieving a high-performance VRFB. Consequently, there is a pressing need to assess advancements in electrodes to inspire innovative approaches for enhancing electrode structure and composition. This work categorizes three-dimensional (3D) electrodes derived from materials such as foam, biomass, and electrospun fibers. By employing a flexible electrode design and compositional functionalization, high-speed mass transfer channels and abundant active sites for vanadium redox reactions can be created. Furthermore, the incorporation of 3D electrocatalysts into the electrodes is discussed, including metal-based, carbon-based, and composite materials. The strong interaction and ordered arrangement of these nanocomposites have an influence on the uniformity and stability of the surface charge distribution, thereby enhancing the electrochemical performance of the composite electrodes. Finally, the challenges and perspectives of VRFB are explored through advancements in 3D electrodes, 3D electrocatalysts, and mechanisms. It is hoped that this review will inspire the development of methodology and concept of 3D electrodes in VRFB, so as to promote the future development of scientific energy storage and conversion technology.

CVD Grown CNTs-Modified Electrodes for Vanadium Redox Flow Batteries

Vanadium redox flow batteries (VRFBs) are of considerable importance in large-scale energy storage systems due to their high efficiency, long cycle life and easy scalability. In this work, chemical vapor deposition (CVD) grown carbon nanotubes (CNTs)-modified electrodes and Nafion 117 membrane are utilised for formulating a vanadium redox flow battery (VRFB). In a CVD chamber, the growth of CNTs is carried out on an acid-treated graphite felt surface. Cyclic voltammetry of CNT-modified electrode and acid-treated electrode revealed that CNTs presence improve the reaction kinetics of V3+/V2+ and VO2+/VO2+ redox pairs. Battery performance is recorded for analysing, the effect of modified electrodes, varying electrolyte flow rates, varying current densities and effect of removing the current collector plates. CNTs presence enhance the battery performance and offered 96.30% of Coulombic efficiency, 79.33% of voltage efficiency and 76.39% of energy efficiency. In comparison with pristine electrodes, a battery consisting CNTs grown electrodes shows a 14% and 15% increase in voltage efficiency and energy efficiency, respectively. Battery configured without current collector plates performs better as compared to with current collector plates which is possibly due to decrease in battery resistance.

In Situ Growth of Amorphous MnO2 on Graphite Felt via Mild Etching Engineering as a Powerful Catalyst for Advanced Vanadium Redox Flow Batteries

Owing to the advantages of low cost, high safety, and a desirable cycling lifetime, vanadium redox flow batteries (VRFBs) have attracted great attention in the large-scale energy storage field. However, graphite felts (GFs), widely used as electrode materials, usually possess an inferior catalytic activity for the redox reaction of vanadium ions, largely limiting the energy efficiency and rate performance of VRFBs. Here, an in situ growth of amorphous MnO2 on graphite felt (AMO@GF) was designed for application in VRFBs via mild and rapid etching engineering (5 min). After the etching process, the graphite felt fibers showed a porous and defective surface, contributing to abundant active sites toward the redox reaction. In addition, formed amorphous MnO2 can also serve as a powerful catalyst to facilitate the redox couples of VO2+/VO2+ based on density functional theoretical (DFT) calculations. As a result, the VRFB using AMO@GF displayed an elevated energy efficiency and superior stability after 2400 cycles at 200 mA cm-2, and the maximum current density can reach 300 mA cm-2. Such a high-efficiency and convenient design strategy for the electrode material will drive the further development and industrial application of VRFBs and other flow battery systems.

Kinetics of Direct Reaction of Vanadate, Chromate, and Permanganate with Graphene Nanoplatelets for Use in Water Purification

Oxometalates of vanadium(V), chromium(VI), and manganese(VII) have negative impacts on water resources due to their toxicity. To remove them, the kinetics of 0.04 mM oxometalates in natural and synthetic water were studied using graphene nanoplatelets (GNP). The GNP were dispersible in water and formed aggregates >15 µm that could be easily separated. Within 30 min, the GNP were covered with ~0.4 mg/g vanadium and ~1.0 mg/g chromium as Cr(OH)3. The reaction of 0.04 mM permanganate with 50 mg of GNP resulted in a coverage of 10 mg/g in 5 min, while the maximum value was 300 mg/g manganese as Mn2O3/MnO. TEM showed a random metal distribution on the surfaces; no clusters or nanoparticles were detected. The rate of disappearance in aerated water followed a pseudo second-order adsorption kinetics (PSO) for V(V), a pseudo second-order reaction for Cr(VI), and a pseudo first-order reaction for Mn(VII). For Cr(VI) and Mn(VII), the rate constants were found to depend on the GNP mass. Oxygen sorption occurred with PSO kinetics as a parallel slow process upon contact of GNP with air-saturated water. For thermally regenerated GNP, the rate constant decreased for V(V) but increased for Cr(VI), while no effect was observed for Mn(VII). GNP capacity was enhanced through regeneration for V(V) and Cr(VI); no effect was observed for Mn(VII). The reactions are well-suited for use in water purification processes and the reaction products, GNP, decorated with single metal atoms, are of great interest for the construction of sensors, electronic devices, and for application in single-atom catalysis (SAC).

Functional materials for aqueous redox flow batteries: merits and applications

Redox flow batteries (RFBs) are promising electrochemical energy storage systems, offering vast potential for large-scale applications. Their unique configuration allows energy and power to be decoupled, making them highly scalable and flexible in design. Aqueous RFBs stand out as the most promising technologies, primarily due to their inexpensive supporting electrolytes and high safety. For aqueous RFBs, there has been a skyrocketing increase in studies focusing on the development of advanced functional materials that offer exceptional merits. They include redox-active materials with high solubility and stability, electrodes with excellent mechanical and chemical stability, and membranes with high ion selectivity and conductivity. This review summarizes the types of aqueous RFBs currently studied, providing an outline of the merits needed for functional materials from a practical perspective. We discuss design principles for redox-active candidates that can exhibit excellent performance, ranging from inorganic to organic active materials, and summarize the development of and need for electrode and membrane materials. Additionally, we analyze the mechanisms that cause battery performance decay from intrinsic features to external influences. We also describe current research priorities and development trends, concluding with a summary of future development directions for functional materials with valuable insights for practical applications.

Asymmetric Chemical Potential Activated Nanointerfacial Electric Field for Efficient Vanadium Redox Flow Batteries

Constructing active sites with enhanced intrinsic activity and accessibility in a confined microenvironment is critical for simultaneously upgrading the round-trip efficiency and lifespan of all-vanadium redox flow battery (VRFB) yet remains under-explored. Here, we present nanointerfacial electric fields (E-fields) featuring outstanding intrinsic activity embodied by binary Mo2C-Mo2N sublattice. The asymmetric chemical potential on both sides of the reconstructed heterogeneous interface imposes the charge movement and accumulation near the atomic-scale N-Mo-C binding region, eliciting the configuration of an accelerator-like E-field from Mo2N to Mo2C sublattice. Supported with theoretical calculations and intrinsic activity tests, the improved vanadium ion adsorption behavior and charge-transfer process at the nanointerfacial sites were further substantiated, hence expediting the electrochemical kinetics. Accordingly, the pronounced promotion is achieved in the resultant flow battery, yielding an energy efficiency of 77.7% and an extended lifespan of 1000 cycles at 300 mA cm-2, outperforming flow cells with conventional single catalysts in most previous reports.

Optimization of Electrolytes for High-Performance Aqueous Aluminum-Ion Batteries

Aqueous rechargeable batteries based on aluminum chemistry have become the focus of immense research interest owing to their earth abundance, low cost, and the higher theoretical volumetric energy density of this element compared to lithium-ion batteries. Efforts to harness this huge potential have been hindered by the narrow potential window of water and by passivating effects of the high-electrical band-gap aluminum oxide film. Herein, we report a high-performing aqueous aluminum-ion battery (AIB), which is constructed using a Zn-supported Al alloy, an aluminum bis(trifluoromethanesulfonyl)imide (Al[TFSI]₃) electrolyte, and a MnO₂ cathode. The use of Al[TFSI]₃ significantly extends the voltage window of the electrolyte and enables the cell to access Al³⁺/Al electrochemistry, while the use of Zn-Al alloy mitigates the issue of surface passivation. The Zn-Al alloy, which is produced by in situ electrochemical deposition, obtained from Al[TFSI]₃ showed excellent long-term reversibility for Al electrochemistry and displays the highest performance in AIB when compared to the response obtained in Al₂(SO₄)₃ or aluminum trifluoromethanesulfonate electrolyte. AIB cells constructed using the Zn-Al|Al[TFSI]₃|MnO₂ combination achieved a record discharge voltage plateau of 1.75 V and a specific capacity of 450 mAh g^-1 without significant capacity fade after 400 cycles. These findings will promote the development of energy-dense aqueous AIBs.

Synergistic Catalysis of SnO2/Reduced Graphene Oxide for VO2+/VO2+ and V2+/V3+ Redox Reactions

In spite of their low cost, high activity, and diversity, metal oxide catalysts have not been widely applied in vanadium redox reactions due to their poor conductivity and low surface area. Herein, SnO₂/reduced graphene oxide (SnO₂/rGO) composite was prepared by a sol–gel method followed by high-temperature carbonization. SnO₂/rGO shows better electrochemical catalysis for both redox reactions of VO²⁺/VO₂⁺ and V²⁺/V³⁺ couples as compared to SnO₂ and graphene oxide. This is attributed to the fact that reduced graphene oxide is employed as carbon support featuring excellent conductivity and a large surface area, which offers fast electron transfer and a large reaction place towards vanadium redox reaction. Moreover, SnO₂ has excellent electrochemical activity and wettability, which also boost the electrochemical kinetics of redox reaction. In brief, the electrochemical properties for vanadium redox reactions are boosted in terms of diffusion, charge transfer, and electron transport processes systematically. Next, SnO₂/rGO can increase the energy storage performance of cells, including higher discharge electrolyte utilization and lower electrochemical polarization. At 150 mA cm⁻², the energy efficiency of a modified cell is 69.8%, which is increased by 5.7% compared with a pristine one. This work provides a promising method to develop composite catalysts of carbon materials and metal oxide for vanadium redox reactions.

Promoting Pore-Level Mass Transport/Reaction in Flow Batteries: Bi Nanodot/Vertically Standing Carbon Nanosheet Composites on Carbon Fibers

Elaborate nanoarchitectured solid/liquid interface design of felt electrodes is arguably the most effective pathway to promote the pore-level transport-reaction processes of redox flow batteries. Herein, we conceive a new type of nanocatalytic-layer-architectured graphite felt via introducing the vertically standing carbon nanosheet-confined Bi nanodots onto carbon fiber surfaces. The vertically standing carbon nanosheets construct a nanoporous layer with straight channels for vanadium ion shuttling, where highly dispersed Bi nanodots are stiffly confined to afford abundant active sites. The vanadium redox flow battery utilizing the rationally designed electrodes achieves an energy efficiency of 89% at 150 mA cm^-2, which is substantially higher than those of raw felt (61%) and oxidized felt (77%). Also, the battery with the present electrode maintains an energy efficiency of over 73% even at 400 mA cm^-2, showing the excellent capability of withstanding fast charging and discharging. The multiphysics simulation shows that the vertically standing architecture optimizes the vanadium ion accessibility to the solid/liquid interfaces and thus maximizes the catalytic activity. Moreover, the battery can sustain more than 1000 cycles without obvious efficiency decay, confirming the superb stability of the present electrode. These encouraging results indicate that engineering vertically standing structures with tailored compositions may open up new avenues for advancing the flow battery technology.

Atmospheric Pressure Tornado Plasma Jet of Polydopamine Coating on Graphite Felt for Improving Electrochemical Performance in Vanadium Redox Flow Batteries

The intrinsic hydrophobicity of graphite felt (GF) is typically altered for the purpose of the surface wettability and providing active sites for the enhancement of electrochemical performance. In this work, commercial GF is used as the electrodes. The GF electrode with a coated-polydopamine catalyst is achieved to enhance the electrocatalytic activity of GF for the redox reaction of vanadium ions in vanadium redox flow battery (VRFB). Materials characteristics proved that a facile coating via atmospheric pressure plasma jet (APPJ) to alter the surface superhydrophilicity and to deposit polydopamine on GF for providing the more active sites is feasibly achieved. Due to the synergistic effects of the presence of more active sites on the superhydrophilic surface of modified electrodes, the electrochemical performance toward VO2+/VO2+ reaction was evidently improved. We believed that using the APPJ technique as a coating method for electrocatalyst preparation offers the oxygen-containing functional groups on the substrate surface on giving a hydrogen bonding with the grafted functional polymeric materials.

Application of porous biomass carbon materials in vanadium redox flow battery

Porous nano biomass carbon was synthesized by one-step method using scaphium scaphigerum as carbon source and was employed as negative catalyst for vanadium redox flow battery. Potassium ferrate was used to realize synchronous etching, introducing oxygen-containing groups and graphitization of scaphium scaphigerum to obtain porous, oxygen-rich, high-graphization carbon materials (SS-K/Fe). Compared with traditional two-step method, one-step method has advantages of low-time requirement, high efficiency and no pollution. The prepared SS-K/Fe sample has abundant microporous structure, high degree of graphitization and many oxygen-containing groups. The electrochemical test results show that the prepared carbon-based materials exhibit superior electrocatalytic capability for V²⁺/V³⁺ redox reaction. The electrode process can be accelerated from three steps including ion diffusion, electrochemical reaction and electron transfer processes, which are due to the enhancement of wetting performance and electrical conductivity, and an increase of effective catalytic area. Compared with pristine cell, the SS-K/Fe modified cell can improve the energy efficiency by 6.2% at the current density of 50 mA cm^-2. This method is expected to realize low cost, green and renewable porous carbon materials for future energy storage systems.

Electrospun Cu-Deposited Flexible Fibers as an Efficient Oxygen Evolution Reaction Electrocatalyst

Developing oxygen evolution reaction (OER) catalysts with high activity, long-term durability, and at low cost remains a great challenge. Herein, we report the high activity of fibrous Cu-based catalysts. The synthesis process is simple and scalable. Electrospinning method was selected to synthesize fibrous polymer substrates (Poly(vinylidene fluoride-co-hexafluoropropylene, PVdF-HFP), which are then covered by Cu via electroless deposition. Cu-deposited PVdF-HFP with different microstructures having smooth and roughened surfaces were also synthesized by drop-casting and impregnation method, respectively, to emphasize the importance of the microstructures on OER activity. The OER activity and durability were studied by linear sweep voltammetry, chronoamperometry, and Tafel slope analysis. The Cu/PVdF-HFP fibrous catalysts exhibit significantly improved OER activity and durability compared with Cu plate as well as Cu-deposited PVdF-HFP with different microstructures. The unique fibrous structure provides better mass transport, diffusion, and large active surface area. In addition to the advantages of the fibrous structure, attenuated total reflection infrared (ATR-IR) and ex situ X-ray photoelectron spectroscopy revealed that the improved specific activity for Cu/PVdF-HFP fiber can be attributed to the synergistic effect between Cu and Cu/PVdF-HFP (electron transfer from Cu to PVdF-HFP) at the Cu|PVdF-HFP interface, which results in optimized reaction energetics for the OER.

Unveiling the Role of Heteroatom Gradient-Distributed Carbon Fibers for Vanadium Redox Flow Batteries with Long Service Life

The fundamental understanding of electrocatalytic reaction process is anticipated to guide electrode upgradation and acquirement of high-performance vanadium redox flow batteries (VRFBs). Herein, a carbon fiber prototype system with a heteroatom gradient distribution has been developed with enlarged interlayer spacing and a high graphitization that improve the electronic conductivity and accelerate the electrocatalytic reaction, and the mechanism by which gradient-distributed heteroatoms enhance vanadium redox reactions was elucidated with the assistance of density functional theory calculations. All these contributions endow the obtained electrode prominent redox reversibility and durability with only 1.7% decay in energy efficiency over 1000 cycles at 150 mA cm^-2 in the VRFBs. Our work sheds light on the significance of elaborated electrode design and impels the in-depth investigation of VRFBs with long service life.

Hierarchical Carbon Micro/Nanonetwork with Superior Electrocatalysis for High-Rate and Endurable Vanadium Redox Flow Batteries

Vanadium redox flow batteries (VRFBs) are receiving increasing interest in energy storage fields because of their safety and versatility. However, the electrocatalytic activity of the electrode is a pivotal factor that still restricts the power and cycling capabilities of VRFBs. Here, a hierarchical carbon micro/nanonetwork (HCN) electrode codoped with nitrogen and phosphorus is prepared for application in VRFBs by cross-linking polymerization of aniline and physic acid, and subsequent pyrolysis on graphite felt. Due to the hierarchical electron pathways and abundant heteroatom active sites, the HCN exhibits superior electrocatalysis toward the vanadium redox couples and imparts the VRFBs with an outstanding energy efficiency and extraordinary stability after 2000 cycles at 250 mA cm-2 and a discharge capacity of 10.5 mA h mL-1 at an extra-large current density of 400 mA cm-2. Such a micro/nanostructure design will force the advancement of durable and high-power VRFBs and other electrochemical energy storage devices.

Mussel-inspired construction of thermo-responsive double-hydrophilic diblock copolymers-decorated reduced graphene oxide as effective catalyst supports for highly dispersed superfine Pd nanoparticles

Well-dispersed ultrafine palladium nanoparticles supported by reduced graphene oxide functionalized with catechol-terminated thermo-responsive block copolymer (PdNPs@BPrGO) were successfully constructed for highly efficient heterogeneous catalytic reduction. We first synthesized a novel temperature-responsive episulfide-containing double-hydrophilic diblock copolymer, poly(poly(ethylene glycol) methyl ether methacrylate-co-2,3-epithiopropyl methacrylate)-block-poly(N-isopropylacrylamide) (P(PEGMA-co-ETMA)-b-PNIPAM), through a reversible addition-fragmentation chain transfer (RAFT) polymerization utilizing a chain-transfer agent with a catechol unit as the end group. The obtained block copolymers can be facilely anchored to the surface of GO via mussel-inspired chemistry. The PdNPs were loaded on GO decorated with block copolymer brushes (BPrGO) as a support via the in situ reduction of palladium precursors with the episulfide ligands of the block copolymer as a stabilizer. The resulting PdNPs@BPrGO nanohybrid catalyst had good water dispersibility and stability. Furthermore, a low dosage of PdNPs@BPrGO catalyst exhibited excellent catalytic performance in the reduction of methylene blue and nitrophenols. The performance was attributed to the ability of PdNPs@BPrGO to facilitate the diffusion of reactants compared to PdNPs@GO without polymer modification. PdNPs@BPrGO also possessed an interesting temperature-responsive catalytic property due to the reversible "coil-to-globule" phase transition behaviour of PNIPAM blocks onto the surface of catalyst. The PdNPs@BPrGO catalyst was successfully recovered and reused five times without any detectible loss in catalytic activity, demonstrating its great potential in a wide range of industrial catalytic applications.

Conductive Membrane Coatings for High-Rate Vanadium Redox Flow Batteries

A conductive coating of carbon nanotubes (CNTs) and Nafion dispersion in water was deposited on a Nafion membrane via air-controlled electrospray. When the coated membrane was assembled into a large single cell of a vanadium redox flow battery (VRB) with a surface area of 35 cm², it was found that its cycling performance was greatly enhanced at much higher current densities than was afforded by the pristine Nafion membrane. A masking technique was also applied during the electrospraying process to create alternating domains of coated and uncoated membrane surfaces, which helped to mitigate the restriction of proton transport through the membrane due to the coating, while still decreasing the surface resistivity and thus the interfacial resistance of the membrane. Our results reveal that a very small mass of CNTs (∼0.015 mg CNT/cm²) enabled large improvements in the capacity retention and voltaic efficiencies of the vanadium redox battery during charging and discharging. This method has shown to be a reasonably fast, simple, and scalable technique for improving rate capability of VRBs, with the potential for extension to other redox flow battery systems.

Synthesis of graphene-transition metal oxide hybrid nanoparticles and their application in various fields

Single layer graphite, known as graphene, is an important material because of its unique two-dimensional structure, high conductivity, excellent electron mobility and high surface area. To explore the more prospective properties of graphene, graphene hybrids have been synthesised, where graphene has been integrated with other important nanoparticles (NPs). These graphene-NP hybrid structures are particularly interesting because after hybridisation they not only display the individual properties of graphene and the NPs, but also they exhibit further synergistic properties. Reduced graphene oxide (rGO), a graphene-like material, can be easily prepared by reduction of graphene oxide (GO) and therefore offers the possibility to fabricate a large variety of graphene-transition metal oxide (TMO) NP hybrids. These hybrid materials are promising alternatives to reduce the drawbacks of using only TMO NPs in various applications, such as anode materials in lithium ion batteries (LIBs), sensors, photocatalysts, removal of organic pollutants, etc. Recent studies have shown that a single graphene sheet (GS) has extraordinary electronic transport properties. One possible route to connecting those properties for application in electronics would be to prepare graphene-wrapped TMO NPs. In this critical review, we discuss the development of graphene-TMO hybrids with the detailed account of their synthesis. In addition, attention is given to the wide range of applications. This review covers the details of graphene-TMO hybrid materials and ends with a summary where an outlook on future perspectives to improve the properties of the hybrid materials in view of applications are outlined.

Electrochemical evaluation methods of vanadium flow battery electrodes

A reliable device as well as parameters is important for the electrochemical evaluation of a VFB electrode to achieve more convincing results.

A heterogenized chiral imino indanol complex of manganese as an efficient catalyst for aerobic epoxidation of olefins

A new composite was synthesized by grafting the (1R,2S)-1-(N-salicylideneamino)-2-indanol complex of Mn onto graphene oxide/Fe₃O₄@C. It catalysed the aerobic epoxidation of olefins with a selectivity of >98% and enantioselectivity of >99%.

Enhancement of nitrogen and sulfur co-doping on the electrocatalytic properties of carbon nanotubes for VO2+/VO2+ redox reaction

Heteroatom doping on the surface of an electrode and catalyst can impact the surface and electronic properties.

Galvanic replacement mediated synthesis of rGO–Mn3O4–Pt nanocomposites for the oxygen reduction reaction

Here we demonstrate the synthesis of hybrid rGO–Mn₃O₄–Pt nanocomposites as efficient electrocatalysts for the oxygen reduction reaction (ORR) in alkaline solutions.