Understanding the Bifunctional Effect for Removal of CO Poisoning: Blend of a Platinum Nanocatalyst and Hydrous Ruthenium Oxide as a Model System

Enhancing CO Tolerance in PEMFC Anodes via Thermal Oxidation Induced RuO2 Blocking Shell on a PtRu/C Catalyst

CO poisoning in Pt-based anode catalysts significantly hampers the proton exchange membrane fuel cell (PEMFC) performance. Despite great advances in CO-tolerant catalysts, their effectiveness is often limited to fundamental three-electrode systems, which is inadequate for practical PEMFC applications. Herein, we present a straightforward thermal oxidation strategy for constructing a Ru oxide blocking layer on commercial PtRu/C through a one-step Ru-segregation-and-oxidation process. The resulting 0.7 nm thick Ru oxide layer effectively inhibits CO adsorption while maintaining hydrogen oxidation activity. PtRu@RuO2/C demonstrates exceptional CO tolerance, enduring 1% CO in rotating disk electrode tests, an ∼10-fold improvement compared to that of PtRu/C. Crucially, it retains high HOR activity and CO tolerance in PEMFC, with negligible polarization curve loss in the presence of 100 ppm CO. Notably, 85% HOR activity is retained after a 4 h stability test. This enhancement contributes to the Ru oxide layer decelerating CO adsorption kinetics, rather than promoting CO oxidation via the classic bifunctional mechanism.

Immobilizing Ordered Oxophilic Indium Sites on Platinum Enabling Efficient Hydrogen Oxidation in Alkaline Electrolyte

Addressing the sluggish kinetics in the alkaline hydrogen oxidation reaction (HOR) is a pivotal yet challenging step toward the commercialization of anion-exchange membrane fuel cells (AEMFCs). Here, we have successfully immobilized indium (In) atoms in an orderly fashion into platinum (Pt) nanoparticles supported by reduced graphene oxide (denoted as O-Pt3In/rGO), significantly enhancing alkaline HOR kinetics. We have revealed that the ordered atomic matrix enables uniform and optimized hydrogen binding energy (HBE), hydroxyl binding energy (OHBE), and carbon monoxide binding energy (COBE) across the catalyst. With a mass activity of 2.3066 A mg-1 at an overpotential of 50 mV, over 10 times greater than that of Pt/C, the catalyst also demonstrates admirable CO resistance and stability. Importantly, the AEMFC implementing this catalyst as the anode catalyst has achieved an impressive power output compared to Pt/C. This work not only highlights the significance of constructing ordered oxophilic sites for alkaline HOR but also sheds light on the design of well-structured catalysts for energy conversion.

Electrochemically Activatable Liquid Organic Hydrogen Carriers and Their Applications

Hydrogen has been chosen as an environmentally benign energy source to replace fossil-fuel-based energy systems. Since hydrogen is difficult to store and transport in its gaseous phase, thermochemical liquid organic hydrogen carriers (LOHCs) have been developed as one of the alternative technologies. However, the high temperature and pressure requirements of thermochemical LOHC systems result in huge energy waste and impracticality. This Perspective proposes electrochemical (EC)-LOHCs capable of more efficient, safer, and lower temperature and pressure hydrogen storage/utilization. To enable this technology, several EC-LOHC candidates such as isopropanol, phenolic compounds, and organic acids are described, and the latest research trends and design concepts of related homo/hetero-based electrocatalysts are discussed. In addition, we propose efficient fuel-cell-based systems that implement electrochemical (de)hydrogenation of EC-LOHCs and present prospects for relevant technologies.

Continuous carbon capture in an electrochemical solid-electrolyte reactor

Electrochemical carbon-capture technologies, with renewable electricity as the energy input, are promising for carbon management but still suffer from low capture rates, oxygen sensitivity or system complexity^1-6. Here we demonstrate a continuous electrochemical carbon-capture design by coupling oxygen/water (O₂/H₂O) redox couple with a modular solid-electrolyte reactor⁷. By performing oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) redox electrolysis, our device can efficiently absorb dilute carbon dioxide (CO₂) molecules at the high-alkaline cathode-membrane interface to form carbonate ions, followed by a neutralization process through the proton flux from the anode to continuously output a high-purity (>99%) CO₂ stream from the middle solid-electrolyte layer. No chemical inputs were needed nor side products generated during the whole carbon absorption/release process. High carbon-capture rates (440 mA cm^-2, 0.137 mmol_CO2 min^-1 cm^-2 or 86.7 kg_CO2 day^-1 m^-2), high Faradaic efficiencies (>90% based on carbonate), high carbon-removal efficiency (>98%) in simulated flue gas and low energy consumption (starting from about 150 kJ per mol_CO2) were demonstrated in our carbon-capture solid-electrolyte reactor, suggesting promising practical applications.

Pt Single Atoms on CrN Nanoparticles Deliver Outstanding Activity and CO Tolerance in the Hydrogen Oxidation Reaction

The large-scale application of proton exchange membrane fuel cells is currently hampered by high cost of commercial Pt catalysts and their susceptibility to poisoning by CO impurities in H₂ feed. In this context, the development of CO-tolerant electrocatalysts with high Pt atom utilization efficiency for hydrogen oxidation reaction (HOR) is of critical importance. Herein, Pt single atoms are successfully immobilized on chromium nitride nanoparticles by atomic layer deposition method, denoted as Pt SACs/CrN. Electrochemical tests establish Pt SACs/CrN to be a very efficient HOR catalyst, with a mass activity that is 5.7 times higher than commercial PtRu/C. Strikingly, the excellent performance of Pt SACs/CrN is maintained after introducing 1000 ppm of CO in H₂ feed. The excellent CO-tolerance of Pt SACs/CrN is related to weaker CO adsorption on Pt single atoms. This work provides guidelines for the design and construction of active and CO-tolerant catalysts for HOR.

Cobalt Single Atoms Enabling Efficient Methanol Oxidation Reaction on Platinum Anchored on Nitrogen-Doped Carbon

Developing efficient platinum (Pt)-based electrocatalysts with high tolerance to CO poisoning for the methanol oxidation reaction is critical for the development of direct methanol fuel cells. In this work, cobalt single atoms are introduced to enhance the electrocatalytic performance of N-doped carbon supported Pt (N-C/Pt) for the methanol oxidation reaction. The cobalt single atoms are believed to play a critical role in accelerating the prompt oxidation of CO to CO₂ and minimizing the CO blocking of the adjacent Pt active sites. Benefitting from the synergistic effects among the Co single atoms, the Pt nanoparticles, and the N-doped carbon support, the Co-modified N-C/Pt (Co-N-C/Pt) electrocatalyst simultaneously delivers impressive electrocatalytic activity and durability with lower onset potential and superb CO poisoning resistance as compared to the N-C/Pt and the commercial Pt/C electrocatalysts.

One Stone Two Birds: Unlocking the Synergy between Amorphous Ni(OH)2 and Pd Nanocrystals toward Ethanol and Formic Acid Oxidation

Even though extensive efforts have been devoted to mixing Pd nanocrystals with Ni(OH)₂ for the enhanced synergy, it remains a great challenge to incorporate nanosized Ni(OH)₂ species on the Pd electrode and reveal their synergy. Herein, we present spongelike Pd nanocrystals with the modification of amorphous Ni(OH)₂ species. The catalyst configuration is first considered by compositing Pd with Ni(OH)₂ species to optimize the Pd-Pd interatomic distance and then constructing a strongly coupled interface between Pd nanostructures and Ni(OH)₂ species. For the ethanol oxidation reaction (EOR) and the formic acid oxidation reaction (FAOR), Pd-Ni(OH)₂ composites exhibit an impressive mass activity of 4.98 and 2.65 A mg_Pd^-1, respectively. Most impressively, there is no significant decrease in the EOR activity during five consecutive cycles (50 000 s). A series of CO-poisoning tests have proved that the enhanced EOR and FAOR performances involve synergy between Pd nanostructures and Ni(OH)₂ species.

Conversion of Reactive Carbon Solutions into CO at Low Voltage and High Carbon Efficiency

Electrolyzers are now capable of reducing carbon dioxide (CO₂) into products at high reaction rates but are often characterized by low energy efficiencies and low CO₂ utilization efficiencies. We report here an electrolyzer that reduces 3.0 M KHCO₃(aq) into CO(g) at a high rate (partial current density for CO of 220 mA cm^-2) and a CO₂ utilization efficiency of 40%, at a voltage of merely 2.3 V. These results were made possible by using: (i) a reactive carbon solution enriched in KHCO₃ as the feedstock instead of gaseous CO₂; (ii) a cation exchange membrane instead of an anion exchange membrane, which is common to the field; and (iii) the hydrogen oxidation reaction (HOR) at the anode instead of the oxygen evolution reaction (OER). The voltage reported here is the lowest reported for any CO₂ to CO electrolyzer that operates at high current densities (i.e., a partial current density for CO greater than 200 mA cm^-2) with a CO₂ utilization efficiency of greater than 20%. This study highlights how the choice of feedstock, membrane, and anode chemistries affects the rate and efficiency at which CO₂ is converted into products.

Carbon Monoxide Tolerant Pt-Based Electrocatalysts for H2-PEMFC Applications: Current Progress and Challenges

The activity degradation of hydrogen-fed proton exchange membrane fuel cells (H2-PEMFCs) in the presence of even trace amounts of carbon monoxide (CO) in the H2 fuel is among the major drawbacks currently hindering their commercialization. Although significant progress has been made, the development of a practical anode electrocatalyst with both high CO tolerance and stability has still not occurred. Currently, efforts are being devoted to Pt-based electrocatalysts, including (i) alloys developed via novel synthesis methods, (ii) Pt combinations with metal oxides, (iii) core–shell structures, and (iv) surface-modified Pt/C catalysts. Additionally, the prospect of substituting the conventional carbon black support with advanced carbonaceous materials or metal oxides and carbides has been widely explored. In the present review, we provide a brief introduction to the fundamental aspects of CO tolerance, followed by a comprehensive presentation and thorough discussion of the recent strategies applied to enhance the CO tolerance and stability of anode electrocatalysts. The aim is to determine the progress made so far, highlight the most promising state-of-the-art CO-tolerant electrocatalysts, and identify the contributions of the novel strategies and the future challenges.

Formation of microns long thin wire networks with a controlled spatial distribution of elements

By controlling the spatial distribution of elements using a simple self-assembly process, the catalytic performance can be enhanced.

Size dependent oxygen reduction and methanol oxidation reactions: catalytic activities of PtCu octahedral nanocrystals

Synthesis of PtCu octahedral nanocatalysts with controlled size and strain exhibit excellent oxygen reduction reaction, but leads to higher onset over-potentials in methanol oxidation reaction and CO-stripping.

Promoting Pt catalysis for CO oxidation via the Mott-Schottky effect

CO oxidation is an important reaction both experimentally and industrially, and its performance is usually dominated by the charge states of catalysts. For example, CO oxidation on the platinum (Pt) surface requires a properly charged state for the balance of adsorption and activation of CO and O₂. Here, we present "Mott-Schottky modulated catalysis" on Pt nanoparticles (NPs) via an electron-donating carbon nitride (CN) support with a tunable Fermi level. We demonstrate that properly-charged Pt presents an excellent catalytic CO oxidation activity with an initial conversion temperature as low as 25 °C and total CO conversion below 85 °C. The tunable electronic structure of Pt NPs, which is regulated by the Fermi level of CN, is a key factor in dominating the catalytic performance. This "Mott-Schottky modulated catalysis" concept may be extended to maneuver the charge state on other metal catalysts for targeted catalytic reactions.

Electrochemical Analysis for Demonstrating CO Tolerance of Catalysts in Polymer Electrolyte Membrane Fuel Cells

Since trace amounts of CO in H2 gas produced by steam reforming of methane causes severe poisoning of Pt-based catalysts in polymer electrolyte membrane fuel cells (PEMFCs), research has been mainly devoted to exploring CO-tolerant catalysts. To test the electrochemical property of CO-tolerant catalysts, chronoamperometry is widely used under a CO/H2 mixture gas atmosphere as an essential method. However, in most cases of catalysts with high CO tolerance, the conventional chronoamperometry has difficulty in showing the apparent performance difference. In this study, we propose a facile and precise test protocol to evaluate the CO tolerance via a combination of short-term chronoamperometry and a hydrogen oxidation reaction (HOR) test. The degree of CO poisoning is systematically controlled by changing the CO adsorption time. The HOR polarization curve is then measured and compared with that measured without CO adsorption. When the electrochemical properties of PtRu alloy catalysts with different atomic ratios of Pt to Ru are investigated, contrary to conventional chronoamperometry, these catalysts exhibit significant differences in their CO tolerance at certain CO adsorption times. The present work will facilitate the development of catalysts with extremely high CO tolerance and provide insights into the improvement of electrochemical methods.

Catalytic production of impurity-free V3.5+ electrolyte for vanadium redox flow batteries

The vanadium redox flow battery is considered one of the most promising candidates for use in large-scale energy storage systems. However, its commercialization has been hindered due to the high manufacturing cost of the vanadium electrolyte, which is currently prepared using a costly electrolysis method with limited productivity. In this work, we present a simpler method for chemical production of impurity-free V^3.5+ electrolyte by utilizing formic acid as a reducing agent and Pt/C as a catalyst. With the catalytic reduction of V⁴⁺ electrolyte, a high quality V^3.5+ electrolyte was successfully produced and excellent cell performance was achieved. Based on the result, a prototype catalytic reactor employing Pt/C-decorated carbon felt was designed, and high-speed, continuous production of V^3.5+ electrolyte in this manner was demonstrated with the reactor. This invention offers a simple but practical strategy to reduce the production cost of V^3.5+ electrolyte while retaining quality that is adequate for high-performance operations.

The vanadium redox flow battery is promising for commercial applications, but is hampered by high-cost electrolytes that are typically prepared via electrolysis. Here the authors demonstrate cost-effective chemical production of a high-quality vanadium electrolyte using platinum nanoparticles as a catalyst.

PtCuNi Tetrahedra Catalysts with Tailored Surfaces for Efficient Alcohol Oxidation

Direct methanol/ethanol alkaline fuel cells (DMAFCs/DEAFCs) represent an attractive mobile power generation technology. The methanol/ethanol oxidation reaction (MOR/EOR) often requires high-performance yet expensive Pt-based catalysts that may be easily poisoned. Herein, we report the development of PtCuNi tetrahedra electrocatalysts with optimized specific activity and mass activity for MOR and EOR. Our synthetic and structural characterizations show that these PtCuNi tetrahedra have Cu-rich core and PtNi-rich shell with tunable surface composition. Electrocatalytic studies demonstrate that Pt₅₆Cu₂₈Ni₁₆ exhibits exceptional MOR and EOR specific activities of 14.0 ± 1.0 mA/cm² and 11.2 ± 1.0 mA/cm², respectively and record high mass activity of 7.0 ± 0.5 A/mg_Pt and 5.6 ± 0.6 A/mg_Pt, comparing favorably with the best MOR or EOR Pt alloy-based catalysts reported to date. Furthermore, we show that the unique core-shell tetrahedra configuration can also lead to considerably improved durability.

Synthesis of Pt@TiO2 nanocomposite electrocatalysts for enhanced methanol oxidation by hydrophobic nanoreactor templating

In this work Pt@TiO₂ nanocomposite electrocatalysts for methanol oxidation were synthesized using a one-pot process by hydrophobic nanoreactor templating.

RuOx-decorated multimetallic hetero-nanocages as highly efficient electrocatalysts toward the methanol oxidation reaction

Direct methanol fuel cell technology awaits the development of highly efficient and robust nanocatalysts driving the methanol oxidation reaction (MOR) in a CO poisoning-free fashion. Thus far, various Pt-based alloy nanoparticles have been studied as electrocatalysts toward the MOR, and it has been found that the introduction of dopants such as Ru and Cu to Pt has been particularly successful in mitigating the CO poisoning problem. Herein, we report a facile synthesis of Ru-branched RuPtCu nanocages that involves in situ formation of Ru-doped PtCu nanoparticles and subsequent outgrowth of Ru branches by insertion of additional Ru precursors. We show that the electrocatalytic activity and stability of Ru branched RuPtCu ternary nanocages toward the MOR are greatly improved compared to those of PtCu/C and RuPtCu/C counterparts and state-of-the-art PtRu/C and Pt/C catalysts, mainly due to the synergy between the CO-tolerant RuO_x phase and the highly open and robust RuPtCu nanoframe.

CO oxidation activity of Pt, Zn and ZnPt nanocatalysts: a comparative study by in situ near-ambient pressure X-ray photoelectron spectroscopy

The investigation of nanocatalysts under ambient pressure by X-ray photoelectron spectroscopy gives access to a wealth of information on their chemical state under reaction conditions. Considering the paradigmatic CO oxidation reaction, a strong synergistic effect on CO catalytic oxidation was recently observed on a partly dewetted ZnO(0001)/Pt(111) single crystal surface. In order to bridge the material gap, we have examined whether this inverse metal/oxide catalytic effect could be transposed on supported ZnPt nanocatalysts deposited on rutile TiO2(110). Synchrotron radiation near-ambient pressure X-ray photoelectron spectroscopy (NAP-XPS) operated at 1 mbar of O2 : CO mixture (4 : 1) was used at a temperature range between room temperature and 450 K. To tackle the complexity of the problem, we have also studied the catalytic activity of nanoparticles (NPs) of the same size, consisting of pure Pt and Zn nanoparticles (NPs), for which, moreover, NAP-XPS studies are a novelty. The comparative approach shows that the CO oxidation process is markedly different for the pure Pt and pure Zn NPs. For pure Pt NPs, CO poisoned the metallic surfaces at low temperature at the onset of CO2 evolution. In contrast, the pure Zn NPs first oxidize into ZnO, and trap carbonates at low temperature. Then they start to release CO2 in the gas phase, at a critical temperature, while continuously producing it. The pure Zn NPs are also immune to support encapsulation. The bimetallic nanoparticle borrows some of its characteristics from its two parent metals. In fact, the ZnPt NP, although produced by the sequential deposition of platinum and zinc, is platinum-terminated below the temperature onset of CO oxidation and poisoned by CO. Above the CO oxidation onset, the nanoparticle becomes Zn-rich with a ZnO shell. Pure Pt and ZnPt NPs present a very similar activity towards CO oxidation, in contrast with what is reported in a single crystal study. The present study demonstrates the effectiveness of NAP-XPS in the study of complex catalytic processes at work on nanocatalysts under near-ambient pressures, and highlights once more the difficulty of transposing single crystal surface observations to the case of nanoobjects.

Methanol-Water Aqueous-Phase Reforming with the Assistance of Dehydrogenases at Near-Room Temperature

As an excellent hydrogen-storage medium, methanol has many advantages, such as high hydrogen content (12.6 wt %), low cost, and availability from biomass or photocatalysis. However, conventional methanol-water reforming usually proceeds at high temperatures. In this research, we successfully designed a new effective strategy to generate hydrogen from methanol at near-room temperature. The strategy involved two main processes: CH₃ OH→HCOOH→H₂ and NADH→HCOOH→H₂ . The first process (CH₃ OH→HCOOH→H₂ ) was performed by an alcohol dehydrogenase (ADH), an aldehyde dehydrogenase (ALDH), and an Ir catalyst. The second procedure (NADH→HCOOH→H₂ ) was performed by formate dehydrogenase (FDH) and the Ir catalyst. The Ir catalyst used was a previously reported polymer complex catalyst [Cp*IrCl₂ (ppy); Cp*=pentamethylcyclopentadienyl, ppy=polypyrrole] with high catalytic activity for the decomposition of formic acid at room temperature and is compatible with enzymes, coenzymes, and poisoning chemicals. Our results revealed that the optimum hydrogen generation rate could reach up to 17.8 μmol h^-1  g_cat^-1 under weak basic conditions at 30 °C. This will have high impact on hydrogen storage, production, and applications and should also provide new inspiration for hydrogen generation from methanol.

A nano-composite of magnetite and hot-water-soluble starch: a cooperation resulting in an amplified catalytic activity on water

A cooperation between magnetite and hot-water-soluble starch led to an efficient catalytic activity of their nano-composite in the pseudo three-component synthesis of bis-coumarins and xanthenes.

Interface engineering for a rational design of poison-free bimetallic CO oxidation catalysts

We use density functional theory calculations of Pt@Cu core@shell nanoparticles (NPs) to design bifunctional poison-free CO oxidation catalysts. By calculating the adsorption chemistry under CO oxidation conditions, we find that the Pt@Cu NPs will be active for CO oxidation with resistance to CO-poisoning. The CO oxidation pathway at the Pt-Cu interface is determined on the Pt NP covered with a full- and partial-shell of Cu. The exposed portion of the Pt core preferentially binds CO and the Cu shell binds O₂, supplying oxygen for the reaction. The Pt-Cu interface provides CO-oxidation sites that are not poisoned by either CO or O₂. Additional computational screening shows that this separation of reactant binding sites is possible for several other core@shell NPs. Our results indicate that the metal-metal interface within a single NP can be optimized for design of bifunctional catalytic systems with improved performance.