Origin of the Normal and Inverse Hysteresis Behavior during CO Oxidation over Pt/Al2O3

Strong Metal-Support Interactions in Heterogeneous Oxygen Electrocatalysis

Molecular oxygen redox electrocatalysis involves oxygen reduction and evolution as core reactions in various energy conversion and environmental technology fields. Strong metal-support interactions (SMSIs) based nanomaterials are regarded as desirable and state-of-the-art heterogeneous electrocatalysts due to their exceptional physicochemical properties. Over the past decades, considerable advancements in theory and experiment have been achieved in related studies, especially in modulating the electronic structure and geometrical configuration of SMSIs to enable activity, selectivity, and stability. In this focuses on the concept of SMSI, explore their various manifestations and mechanisms of action, and summarizes recent advances in SMSIs for efficient energy conversion in oxygen redox electrocatalysis applications. Additionally, the correlation between the physicochemical properties of different metals and supports is systematically elucidated, and the potential mechanisms of the structure-activity relationships between SMSIs and catalytic performance are outlined through theoretical models. Finally, the obstacles confronting this burgeoning field are comprehensively concluded, targeted recommendations and coping strategies are proposed, and future research perspectives are outlined.

Deposition of Pd, Pt, and PdPt Nanoparticles on TiO2 Powder Using Supercritical Fluid Reactive Deposition: Application in the Direct Synthesis of H2O2

In this study, we investigated the catalytic properties of mono- and bimetallic palladium (Pd) and platinum (Pt) nanoparticles deposited via supercritical fluid reactive deposition (SFRD) on titanium dioxide (TiO2) powder. Transmission electron microscopy analyses verified that SFRD experiments performed at 353 K and 15.6 MPa enabled the deposition of uniform mono- and bimetallic nanoparticles smaller than 3 nm on TiO2. Electron-dispersive X-ray spectroscopy demonstrated the formation of alloy-type structures for the bimetallic PdPt nanoparticles. H2O2 is an excellent oxidizing reagent for the production of fine and bulk chemicals. However, until today, the design and preparation of catalysts with high H2O2 selectivity and productivity remain a great challenge. The focus of this study was on answering the questions of (a) whether the catalysts produced are suitable for the direct synthesis of hydrogen peroxide (H2O2) in the liquid phase and (b) how the metal type affects the catalytic properties. It was found that the metal type (Pd or Pt) influenced the catalytic performance strongly; the mean productivity of the mono- and bimetallic catalysts decreased in the following order: Pd > PdPt > Pt. Furthermore, all catalysts prepared by SFRD showed a significantly higher mean productivity compared to the catalyst prepared by incipient wetness impregnation.

Studies on High-Temperature Evolution of Low-Loaded Pd Three-Way Catalysts Prepared by Laser Electrodispersion

Pd/Al₂O₃ catalyst of the "crust" type with Pd loading of 0.03 wt.% was prepared by the deposition of 2 nm Pd particles on the outer surface of the alumina support using laser electrodispersion (LED). This technique differs from a standard laser ablation into a liquid in that the formation of monodisperse nanoparticles occurs in the laser torch plasma in a vacuum. As is found, the LED-prepared catalyst surpasses Pd-containing three-way catalysts, obtained by conventional chemical synthesis, in activity and stability in CO oxidation under prompt thermal aging conditions. Thus, the LED-prepared Pd/Al₂O₃ catalyst showed the best thermal stability up to 1000 °C. The present research is focused on the study of the high-temperature evolution of the Pd/Al₂O₃ catalyst in two reaction mixtures by a set of physicochemical methods (transmission electron microscopy, X-ray photoelectron spectroscopy, and diffuse reflectance UV-vis spectroscopy). In order to follow the dispersion of the Pd nanoparticles during the thermal aging procedure, the testing reaction of ethane hydrogenolysis was also applied. The possible reasons for the high stability of LED-prepared catalysts are suggested.

Operando QEXAFS Study of Pt–Fe Ammonia Slip Catalysts During Realistic Driving Cycles

Bifunctional Fe–Pt ammonia slip catalysts were studied by operando quick-scanning extended X-ray absorption fine structure spectroscopy (QEXAFS) under conditions mimicking rapid temperature variations that occur in an automotive exhaust gas aftertreatment system during real driving. Two catalysts, Pt/Al2O3 and Fe-ZSM-5, were tested individually, as mixtures and in dual bed arrangements. Applying QEXAFS allowed to track changes of active metal state with high time resolution. It uncovered a strong dependence of the active metal state on reaction conditions and catalyst bed layout. For example, proximity to platinum stabilized iron species in their more active oxidized state and led to higher Fe-ZSM-5 activity. On the contrary, isolated iron species were more susceptible to overreduction by ammonia which led to deactivation and low selectivity. The use of transient conditions uncovered the influence of non-equilibrium phenomena on catalytic performance under industrially relevant conditions. Specifically, the effect of ammonia storage on the increase of activity was shown. This was also accompanied by elevated N2O production not observed during tests with gradual heating. Additionally, unusually high NOx selectivity was detected for Fe-ZSM-5 under these conditions. Lastly, tracking catalyst state under dynamic reaction conditions disclosed that Fe-ZSM-5 activity did not grow directly with temperature increase but rather depended on the oxidation state of Fe and surface concentration of ammonia.

Catalytic behavior of gold nanoparticles supported on a TiO2-Al2O3 mixed oxide for CO oxidation at low temperature

The present work highlights the versatility of a TiO₂-Al₂O₃ mixed oxide bearing highly dispersed gold nanoparticles that was applied in the CO oxidation reaction at room temperature. The TiO₂, Al₂O₃, and TiO₂-Al₂O₃ supports were synthesized by the sol-gel method, while gold nanoparticles were added by the deposition-precipitation with urea method using a theoretical Au loading of 2 wt.%. A promotional effect of the TiO₂-Al₂O₃ support on the activity of gold catalysts with respect to TiO₂ and Al₂O₃ was observed; Au/TiO₂-Al₂O₃ showed outstanding CO oxidation, being active from 0 °C and stable throughout a 24-h test. As for the alumina content (5, 10, and 15 wt.%) in TiO₂, it improved the textural properties by retarding the crystal growth and anatase-rutile phase transformation of TiO₂, suppressing the deposition of carbon on the catalyst surface and stabilizing the Au nanoparticles even at high temperatures. Gold was highly dispersed with nanoparticle sizes ranging from 1 to 2 nm when H₂ was used to treat thermally the Au/TiO₂-Al₂O₃, Au/TiO_2, and Au/Al₂O₃ materials. In addition, the XPS technique helped elicit that Au⁰ and Au¹⁺ boosted their interaction with the TiO₂, Al₂O₃, and TiO₂-Al₂O₃ supports by means of charge transfer, which resulted in outstanding CO oxidation activity from 0 °C. Likewise, the key factors that control the peculiar catalytic performance in the CO oxidation reaction are discussed, which represents a step forward in the versatility behavior of gold catalysts supported on mixed oxide catalysts.

Tracking dynamic structural changes in catalysis by rapid 2D-XANES microscopy

Many processes and materials in heterogeneous catalysis undergo dynamic structural changes depending on their chemical environment. Monitoring such dynamic changes can be challenging using conventional spectroscopic characterization tools, due to the high time resolution required. Here, a high-resolution 2D X-ray camera operating at 50 Hz full-frame rate was synchronized with a QEXAFS monochromator, enabling rapid spectro-microscopic imaging with chemical contrast over individual pixels. This was used to monitor chemical gradients within a model Pt/Al2O3 catalyst during catalytic partial oxidation of methane to synthesis gas. The transition from methane combustion (partly oxidized Pt) to combustion-reforming and partial oxidation (fully reduced Pt) was observed by a characteristic reduction front, which progressed from the end of the catalyst bed towards its beginning on the second time scale. The full-field QEXAFS imaging method applied here allows acquisition of entire XANES spectra `on the fly' in a rapid and spatially resolved manner. The combination of high spatial and temporal resolution with spectroscopic data offers new opportunities for observing dynamic processes in catalysts and other functional materials at work. The methodology is flexible and can be applied at beamlines equipped with a QEXAFS or other fast-scanning monochromators and a suitable sample environment for gas phase analytics to allow for catalytic studies at the same time.

Catalytic CO Oxidation and H2O2 Direct Synthesis over Pd and Pt-Impregnated Titania Nanotubes

Titania nanotubes (TNTs) impregnated with Pd and Pt nanoparticles are evaluated as heterogeneous catalysts in different conditions in two reactions: catalytic CO oxidation (gas phase, up to 500 °C) and H2O2 direct synthesis (liquid phase, 30 °C). The TNTs are obtained via oxidation of titanium metal and the intermediate layer-type sodium titanate Na2Ti3O7. Thereafter, the titanate layers are exfoliated and show self-rolling to TNTs, which, finally, are impregnated with Pd or Pt nanoparticles at room temperature by using Pd(ac)2 and Pt(ac)2. The resulting crystalline Pd/TNTs and Pt/TNTs are realized with different lengths (long TNTs: 2.0–2.5 µm, short TNTs: 0.23–0.27 µm) and a specific surface area up to 390 m2/g. The deposited Pd and Pt particles are 2–5 nm in diameter. The TNT-derived catalysts show good thermal (up to 500 °C) and chemical stability (in liquid-phase and gas-phase reactions). The catalytic evaluation results in a low CO oxidation light-out temperature of 150 °C for Pt/TNTs (1 wt-%) and promising H2O2 generation with a productivity of 3240 molH2O2 kgPd−1 h−1 (Pd/TNTs, 5 wt-%, 30 °C). Despite their smaller surface area, long TNTs outperform short TNTs with regard to both CO oxidation and H2O2 formation.

Insights into the Structural Dynamics of Pt/CeO2 Single-Site Catalysts during CO Oxidation

Despite their high atomic dispersion, single site catalysts with Pt supported on CeO2 were found to have a low activity during oxidation reactions. In this study, we report the behavior of Pt/CeO2 single site catalyst under more complex gas mixtures, including CO, C3H6 and CO/C3H6 oxidation in the absence or presence of water. Our systematic operando high-energy resolution-fluorescence-detected X-ray absorption near-edge structure (HERFD-XANES) spectroscopic study combined with multivariate curve resolution with alternating least squares (MCR-ALS) analysis identified five distinct states in the Pt single site structure during CO oxidation light-off. After desorption of oxygen and autoreduction of Pt4+ to Pt2+ due to the increase of temperature, CO adsorbs and reduces Pt2+ to Ptδ+ and assists its migration with final formation of PtxΔ+ clusters. The derived structure–activity relationships indicate that partial reduction of Pt single sites is not sufficient to initiate the conversion of CO. The reaction proceeds only after the regrouping of several noble metal atoms in small clusters, as these entities are probably able to influence the mobility of the oxygen at the interface with ceria.

Room-Temperature Catalyst Enables Selective Acetone Sensing

Catalytic packed bed filters ahead of gas sensors can drastically improve their selectivity, a key challenge in medical, food and environmental applications. Yet, such filters require high operation temperatures (usually some hundreds °C) impeding their integration into low-power (e.g., battery-driven) devices. Here, we reveal room-temperature catalytic filters that facilitate highly selective acetone sensing, a breath marker for body fat burn monitoring. Varying the Pt content between 0-10 mol% during flame spray pyrolysis resulted in Al2O3 nanoparticles decorated with Pt/PtOx clusters with predominantly 5-6 nm size, as revealed by X-ray diffraction and electron microscopy. Most importantly, Pt contents above 3 mol% removed up to 100 ppm methanol, isoprene and ethanol completely already at 40 °C and high relative humidity, while acetone was mostly preserved, as confirmed by mass spectrometry. When combined with an inexpensive, chemo-resistive sensor of flame-made Si/WO3, acetone was detected with high selectivity (≥225) over these interferants next to H2, CO, form-/acetaldehyde and 2-propanol. Such catalytic filters do not require additional heating anymore, and thus are attractive for integration into mobile health care devices to monitor, for instance, lifestyle changes in gyms, hospitals or at home.

Effects of Hydrothermal Aging on CO and NO Oxidation Activity over Monometallic and Bimetallic Pt-Pd Catalysts

By combining scanning transmission electron microscopy, CO chemisorption, and energy dispersive X-ray spectroscopy with CO and NO oxidation light-off measurements we investigated deactivation phenomena of Pt/Al2O3, Pd/Al2O3, and Pt-Pd/Al2O3 model diesel oxidation catalysts during stepwise hydrothermal aging. Aging induces significant particle sintering that results in a decline of the catalytic activity for all catalyst formulations. While the initial aging step caused the most pronounced deactivation and sintering due to Ostwald ripening, the deactivation rates decline during further aging and the catalyst stabilizes at a low level of activity. Most importantly, we observed pronounced morphological changes for the bimetallic catalyst sample: hydrothermal aging at 750 °C causes a stepwise transformation of the Pt-Pd alloy via core-shell structures into inhomogeneous agglomerates of palladium and platinum. Our study shines a light on the aging behavior of noble metal catalysts under industrially relevant conditions and particularly underscores the highly complex transformation of bimetallic Pt-Pd diesel oxidation catalysts during hydrothermal treatment.

NaCl-template-based synthesis of TiO2-Pd/Pt hollow nanospheres for H2O2 direct synthesis and CO oxidation

TiO2 hollow nanosphere (HNS) are prepared via NaCl templates in a one-pot approach. The NaCl templates are realized by solvent/anti-solvent strategies and coated with TiO2via controlled hydrolysis of Ti-alkoxides. The NaCl template can be easily removed by washing with water, and the TiO2 HNS are finally impregnated with Pd/Pt. Electron microscopy shows TiO2 HNS with an outer diameter of 140-180 nm, an inner cavity of 80-100 nm, and a wall thickness of 30-40 nm. The TiO2 HNS exhibit high surface area (up to 370 m2 g-1) and pore volume (up to 0.28 cm3 g-1) with well-distributed small Pd/Pt nanoparticles (Pt: 3-4 nm, Pd: 3-7 nm). H2O2 direct synthesis (room temperature, liquid phase) and CO oxidation (up to 300 °C, gas phase) are used to probe the catalytic properties and result in a good stability of the HNS structure as well as a promising performance with a H2O2 selectivity of 63% and a productivity of 3390 mol kgPd-1 h-1 (TiO2-Pd HNS, 5 wt%) as well as CO oxidation light-out temperatures of 150 °C (TiO2-Pt HNS, 0.7 wt%).

CO Oxidation Efficiency and Hysteresis Behavior over Mesoporous Pd/SiO2 Catalyst

Carbon monoxide (CO) oxidation is considered an important reaction in heterogeneous industrial catalysis and has been extensively studied. Pd supported on SiO2 aerogel catalysts exhibit good catalytic activity toward this reaction owing to their CO bond activation capability and thermal stability. Pd/SiO2 catalysts were investigated using carbon monoxide (CO) oxidation as a model reaction. The catalyst becomes active, and the conversion increases after the temperature reaches the ignition temperature (Tig). A normal hysteresis in carbon monoxide (CO) oxidation has been observed, where the catalysts continue to exhibit high catalytic activity (CO conversion remains at 100%) during the extinction even at temperatures lower than Tig. The catalyst was characterized using BET, TEM, XPS, TGA-DSC, and FTIR. In this work, the influence of pretreatment conditions and stability of the active sites on the catalytic activity and hysteresis is presented. The CO oxidation on the Pd/SiO2 catalyst has been attributed to the dissociative adsorption of molecular oxygen and the activation of the C-O bond, followed by diffusion of adsorbates at Tig to form CO2. Whereas, the hysteresis has been explained by the enhanced stability of the active site caused by thermal effects, pretreatment conditions, Pd-SiO2 support interaction, and PdO formation and decomposition.

Synthesis of Metal Nanostructures Using Supercritical Carbon Dioxide: A Green and Upscalable Process

Metallic nanostructures have numerous applications as industrial catalysts and sensing platforms. Supercritical carbon dioxide (scCO₂ ) is a green medium for the scalable preparation of nanomaterials. Supercritical fluid reactive deposition (SFRD) and other allied techniques can be employed for the mass production of metal nanostructures for various applications. The present article reviews the recent reports on the scCO₂ -assisted preparation of zero-valent metal nanomaterials and their applications. A brief description of the science of pure supercritical fluids, especially CO₂ , and the basics of binary mixtures composed of scCO₂ and a low volatile substance, e.g., an organometallic precursor are presented. The benefits of using scCO₂ for preparing metal nanomaterials, especially as a green solvent, are also being highlighted. The experimental conditions that are useful for the tuning of particle properties are reviewed thoroughly. The range of modifications to the classical SFRD methods and the variety of metallic nanomaterials that can be synthesized are reviewed and presented. Finally, the broad ranges of applications that are reported for the metallic nanomaterials that are synthesized using scCO₂ are reviewed. A brief summary along with perspectives about future research directions is also presented.

Highly Efficient CuO/α-MnO2 Catalyst for Low-Temperature CO Oxidation

Copper manganese composite (hopcalite) catalyst has been widely explored for low-temperature CO oxidation reactions. However, the previous reports on the stabilization of such composite catalysts have shown that they deactivated severely under moist conditions. Herein, we developed an α-MnO₂ nanorod-supported copper oxide catalyst that is very active and stable for the conditions with or without moisture by the deposition precipitation (DP) method. Incredibly, the CuO/MnO₂ DP catalyst (with 5 wt % copper loading) achieves superior activity with a reaction rate of 9.472 μmol^-1·g_cat^-1·s^-1 even at ambient temperatures, which is at least double times of that for the reported copper-based catalyst. Additionally, the CuO/MnO₂ DP catalyst is significantly more stable than the copper manganese composite catalysts reported in the literature under the presence of 3% water vapor as well as without moisture. A correlation between the catalytic CO oxidation activity and textural characteristics was derived via multitechnique analyses. The results imply that the superior activity of the CuO/MnO₂ DP catalyst is associated with the proper adsorption of CO on partially reduced copper oxide as Cu(I)-CO and more surface oxygen species at the interfacial site of the catalyst.

Three-dimensional strain dynamics govern the hysteresis in heterogeneous catalysis

Understanding catalysts strain dynamic behaviours is crucial for the development of cost-effective, efficient, stable and long-lasting catalysts. Here, we reveal in situ three-dimensional strain evolution of single gold nanocrystals during a catalytic CO oxidation reaction under operando conditions with coherent X-ray diffractive imaging. We report direct observation of anisotropic strain dynamics at the nanoscale, where identically crystallographically-oriented facets are qualitatively differently affected by strain leading to preferential active sites formation. Interestingly, the single nanoparticle elastic energy landscape, which we map with attojoule precision, depends on heating versus cooling cycles. The hysteresis observed at the single particle level is following the normal/inverse hysteresis loops of the catalytic performances. This approach opens a powerful avenue for studying, at the single particle level, catalytic nanomaterials and deactivation processes under operando conditions that will enable profound insights into nanoscale catalytic mechanisms.

Large-Pore Mesoporous CeO2 -ZrO2 Solid Solutions with In-Pore Confined Pt Nanoparticles for Enhanced CO Oxidation

Active and stable catalysts are highly desired for converting harmful substances (e.g., CO, NO_x ) in exhaust gases of vehicles into safe gases at low exhaust temperatures. Here, a solvent evaporation-induced co-assembly process is employed to design ordered mesoporous Ce_x Zr_{1- x} O₂ (0 ≤ x ≤ 1) solid solutions by using high-molecular-weight poly(ethylene oxide)-block-polystyrene as the template. The obtained mesoporous Ce_x Zr_{1- x} O₂ possesses high surface area (60-100 m² g^-1 ) and large pore size (12-15 nm), enabling its great capacity in stably immobilizing Pt nanoparticles (4.0 nm) without blocking pore channels. The obtained mesoporous Pt/Ce_0.8 Zr_0.2 O₂ catalyst exhibits superior CO oxidation activity with a very low T₁₀₀ value of 130 °C (temperature of 100% CO conversion) and excellent stability due to the rich lattice oxygen vacancies in the Ce_0.8 Zr_0.2 O₂ framework. The simulated catalytic evaluations of CO oxidation combined with various characterizations reveal that the intrinsic high surface oxygen mobility and well-interconnected pore structure of the mesoporous Pt/Ce_0.8 Zr_0.2 O₂ catalyst are responsible for the remarkable catalytic efficiency. Additionally, compared with mesoporous Pt/Ce_x Zr_{1- x} O₂ -s with small pore size (3.8 nm), ordered mesoporous Pt/Ce_x Zr_{1- x} O₂ not only facilitates the mass diffusion of reactants and products, but also provides abundant anchoring sites for Pt nanoparticles and numerous exposed catalytically active interfaces for efficient heterogeneous catalysis.

Miniaturized and Automated Synthesis of Biomolecules-Overview and Perspectives

Chemical synthesis is performed by reacting different chemical building blocks with defined stoichiometry, while meeting additional conditions, such as temperature and reaction time. Such a procedure is especially suited for automation and miniaturization. Life sciences lead the way to synthesizing millions of different oligonucleotides in extremely miniaturized reaction sites, e.g., pinpointing active genes in whole genomes, while chemistry advances different types of automation. Recent progress in matrix-assisted laser desorption/ionization mass spectrometry (MALDI-MS) imaging could match miniaturized chemical synthesis with a powerful analytical tool to validate the outcome of many different synthesis pathways beyond applications in the life sciences. Thereby, due to the radical miniaturization of chemical synthesis, thousands of molecules can be synthesized. This in turn should allow ambitious research, e.g., finding novel synthesis routes or directly screening for photocatalysts. Herein, different technologies are discussed that might be involved in this endeavor. A special emphasis is given to the obstacles that need to be tackled when depositing tiny amounts of materials to many different extremely miniaturized reaction sites.

Critical Review of Low-Temperature CO Oxidation and Hysteresis Phenomenon on Heterogeneous Catalysts

There is a growing demand for new heterogeneous catalysts for cost-effective catalysis. Currently, the hysteresis phenomenon during low-temperature CO oxidation is an important topic in heterogeneous catalysis. Hysteresis provides important information about fluctuating reaction conditions that affect the regeneration of active sites and indicate the restoration of catalyst activity. Understanding its dynamic behavior, such as hysteresis and self-sustained kinetic oscillations, during CO oxidation, is crucial for the development of cost-effective, stable and long-lasting catalysts. Hysteresis during CO oxidation has a direct influence on many industrial processes and its understanding can be beneficial to a broad range of applications, including long-life CO2 lasers, gas masks, catalytic converters, sensors, indoor air quality, etc. This review considers the most recent reported advancements in the field of hysteresis behavior during CO oxidation which shed light on the origin of this phenomenon and the parameters that influence the type, shape, and width of the conversion of the hysteresis curves.

Novel Flexible Self-Standing Pt/Al2O3 Nanofibrous Membranes: Synthesis and Multifunctionality for Environmental Remediation

In spite of intensive research investigating the prevalent Pt/Al₂O₃ catalysts, achieving macroscopic morphology beyond the powder form limitations remains highly challenging. Meanwhile, current impregnation-based preparation approaches show the drawbacks of tedious procedures and inefficient use of noble metals. Therefore, it is important to search for new methods for the fabrication of Pt/Al₂O₃ catalysts with a novel morphology. In this study, a novel Pt/Al₂O₃ nanofibrous membrane catalyst is fabricated via a facile one-pot electrospinning process. The embedding of Pt nanoparticles is performed simultaneously with the formation of Al₂O₃ nanofibers. The Pt/Al₂O₃ membranes show remarkable mechanical properties with tensile stresses as high as 44.14 MPa. Notably, the Pt/Al₂O₃ membranes exhibit multifunctionality with excellent performance characteristics. The catalytic experiments indicate that 100% of bisphenol A is removed within 60 min, and 100% of CO is completely converted to CO₂ at 242 °C when Pt/Al₂O₃ membranes are used as catalysts. The membranes also exhibit excellent filtration performance, clearly decreasing the turbidity of water, and meet the high efficiency of particulate air filter standards. The excellent flexibility, satisfying mechanical property, and multifunctionality extend the range of potential application of the Pt/Al₂O₃ membranes. Moreover, the facile synthesis suggests new possibilities for the fabrication of many membrane-form Al₂O₃-supported catalysts.