Experimental and Computational Interrogation of Fast SCR Mechanism and Active Sites on H-Form SSZ-13

Competing Kinetic Consequences of CO2 on the Oxidative Degradation of Branched Poly(ethylenimine)

Amine-functionalized porous solid materials are effective sorbents for direct air capture (DAC) of CO2. However, they are prone to oxidative degradation in service, increasing the materials cost for widespread implementation. While the identification of oxidation products has given insights into degradation pathways, the roles of some species, like CO2 itself, remain unresolved, with conflicting information in the literature. Here, we investigate the impact of CO2 on the oxidative degradation of poly(ethylenimine)-alumina (PEI/Al2O3) sorbents under conditions encompassing a wide range of CO2-air mixture compositions and temperatures relevant to DAC conditions, thereby reconciling the conflicting data in the literature. Degradation profiles characterized by thermogravimetric analysis, in situ ATR-FTIR, and CO2 capacity measurements reveal nonmonotonic effects of CO2 concentrations and temperatures on oxidation kinetics. Specifically, 0.04% CO2 accelerates PEI/Al2O3 oxidation more at low temperatures (<90 °C) compared to 1% and 5% CO2, but this trend reverses at high temperatures (>90 °C). First-principles metadynamics, machine learning accelerated molecular dynamics simulations, and 1H relaxometry experiments show that chemisorbed CO2 acid-catalyzes critical oxidation reactions, while extensive CO2 uptake reduces PEI branch mobility, slowing radical propagation. These contrasting kinetic effects of CO2 explain the complex degradation profiles observed in this work and in prior literature. Collectively, this work highlights the importance of considering atmospheric components in the design of DAC sorbents and processes. Additionally, it identifies the unconstrained branch mobility and local acid environment as two of the major culprits in the oxidation of amine-based sorbents, suggesting potential strategies to mitigate sorbent degradation.

Interface Induced by Hydrothermal Aging Boosts the Low-Temperature Activity of Cu-SSZ-13 for Selective Catalytic Reduction of NOx

Hitherto, sulfur poisoning and hydrothermal aging have still been the challenges faced in practical applications of the Cu-SSZ-13 catalyst for the selective catalytic reduction (SCR) of NOx from diesel engine exhaust. Here, we elaborately design and conduct an in-depth investigation of the synthetic effects of hydrothermal aging and SO2 poisoning on pristine Cu-SSZ-13 and Cu-SSZ-13@Ce0.75Zr0.25O2 core@shell structure catalysts (Cu@CZ). It has been discovered that Cu@CZ susceptible to 750 °C with 5 vol % H2O followed by 200 ppm SO2 with 5 vol % H2O (Cu@CZ-A-S) could still maintain nearly 100% NOx conversion across the significantly wider temperature region of 200-425 °C, which is remarkably broader than that of the Cu-SSZ-13-A-S (300-400 °C) counterpart. The experimental results show that the hydrothermal aging process results in the migration of highly active Cu species within the cage of Cu-SSZ-13 to the CZ surface, forming CuO/CZ with abundant interfaces, which significantly enhances the adsorption and subsequent activation of NO, leading to the generation of reactive N2O3 and HONO intermediates. Moreover, density functional theory (DFT) calculations reveal that the H of the HONO* species can function as Brønsted acid sites, effectively adsorbing NH3 to generate the active NH4NO2* intermediate, which readily decomposes into N2 and H2O. Furthermore, this pathway is the rate-determining step with an energy barrier of 0.93 eV, notably lower than that of the "standard SCR" pathway (1.42 eV). Therefore, the formation of the new CuO/CZ interface profoundly boosts the low-temperature NH3-SCR activity and improves the coresistance of the Cu@CZ catalyst to sulfur poisoning and hydrothermal aging.

Contributions of CO2, O2, and H2O to the Oxidative Stability of Solid Amine Direct Air Capture Sorbents at Intermediate Temperature

Aminopolymer-based sorbents are preferred materials for extraction of CO2 from ambient air [direct air capture (DAC) of CO2] owing to their high CO2 adsorption capacity and selectivity at ultra-dilute conditions. While those adsorptive properties are important, the stability of a sorbent is a key element in developing high-performing, cost-effective, and long-lasting sorbents that can be deployed at scale. Along with process upsets, environmental components such as CO2, O2, and H2O may contribute to long-term sorbent instability. As such, unraveling the complex effects of such atmospheric components on the sorbent lifetime as they appear in the environment is a critical step to understanding sorbent deactivation mechanisms and designing more effective sorbents and processes. Here, a poly(ethylenimine) (PEI)/Al2O3 sorbent is assessed over continuous and cyclic dry and humid conditions to determine the effect of the copresence of CO2 and O2 on stability at an intermediate temperature of 70 °C. Thermogravimetric and elemental analyses in combination with in situ horizontal attenuated total reflection infrared (HATR-IR) spectroscopy are performed to measure the extent of deactivation, elemental content, and molecular level changes in the sorbent due to deactivation. The thermal/thermogravimetric analysis results reveal that incorporating CO2 with O2 accelerates sorbent deactivation using these sorbents in dry and humid conditions compared to that using CO2-free air in similar conditions. The in situ HATR-IR spectroscopy results of PEI/Al2O3 sorbent deactivation under a CO2-air environment show the formation of primary amine species in higher quantity (compared to that in conditions without O2 or CO2), which arises due to the C-N bond cleavage at secondary amines due to oxidative degradation. We hypothesize that the formation of bound CO2 species such as carbamic acids catalyzes C-N cleavage reactions in the oxidative degradation pathway by shuttling protons, resulting in a low activation energy barrier for degradation, as probed by metadynamics simulations. In the cyclic experiment after 30 cycles, results show a gradual loss in stability (dry: 29%, humid: 52%) under CO2-containing air (0.04% CO2/21% O2 balance N2). However, the loss in capacity during cyclic studies is significantly less than that during continuous deactivation, as expected.

Probing the Kinetic Origin of Varying Oxidative Stability of Ethyl- vs. Propyl-spaced Amines for Direct Air Capture

Amine-based adsorbents are promising for direct air capture of CO₂ , yet oxidative degradation remains a key unmitigated risk hindering wide-scale deployment. Borrowing wisdom from the basic auto-oxidation scheme, insights are gained into the underlying degradation mechanisms of polyamines by quantum chemical, advanced sampling simulations, adsorbent synthesis, and accelerated degradation experiments. The reaction kinetics of polyamines are contrasted with that of typical aliphatic polymers and they elucidate for the first time the critical role of aminoalkyl hydroperoxide decomposition in the oxidative degradation of amino-oligomers. The experimentally observed variation in oxidative stability of polyamines with different backbone structures is explained by the relationship between the local chemical structure and the free energy barrier of aminoalkyl hydroperoxide decomposition, suggesting that its energetics can be used as a descriptor to screen and design new polyamines with improved stability. The developed computational capability sheds light on radical-induced degradation chemistry of other organic functional materials.

Phosphate on ceria with controlled active sites distribution for wide temperature NH3-SCR

Practical catalysts that work well at a wide operation window for selective catalytic reduction of NO_x by NH₃ (NH₃-SCR) are essential for the purification of non-isothermal emission such as vehicle exhaust. However, NH₃-SCR catalyst with high low-temperature performance has excellent NO activation and oxidation ability, leading inevitably to NH₃-intermediates over-oxidation and N₂ selectivity deterioration at high operation temperatures. By far the best performance ceria-based catalyst with a super-wide temperature window of 175-400 ^oC for 90% NO_x conversion in ideal environment and 225-475 ^oC for 90% NO_x conversion by addition of 50 ppm SO₂ and 5% H₂O is obtained via distributing phosphate over the outer of ceria. NH₃ protection strategy is the key for keeping high-temperature activity. Brønsted acidity surged as the formation of P-OH network via a charge compensatory mechanism of phosphate. NH₃ was prone to be captured by the surface P-OH network, forming NH₄⁺ species, avoiding being oxidized and contributing to both low and high temperature activity. NO can also be readily absorbed and oxidized to the absorbed NO₂(ad) species over phosphate as reflected by in situ DRIFTS and DFT calculation, providing a facile pathway for 'fast SCR' by reacting with NH₄⁺ species to form N₂ and H₂O. The reaction followed the L-H mechanism and contributed to catalytic activity under 300 ^oC. This directional structure fabricate strategy helps to increases the NO_x conversion and N₂ selectivity under a broaden temperature window. The enriched Brønsted acid sites over phosphate treated ceria were also demonstrated to have largely suppressed SO₂ adsorption, which significantly slowed down the catalyst poisoning. A dynamic equilibrium between the poisoning and regeneration process can be achieved according to the shrinking-core model for each nanosphere, leading to the excellent resistance.

Selective catalytic reduction of NO x with NH3: opportunities and challenges of Cu-based small-pore zeolites

Zeolites, as efficient and stable catalysts, are widely used in the environmental catalysis field. Typically, Cu-SSZ-13 with small-pore structure shows excellent catalytic activity for selective catalytic reduction of NO _x with ammonia (NH₃-SCR) as well as high hydrothermal stability. This review summarizes major advances in Cu-SSZ-13 applied to the NH₃-SCR reaction, including the state of copper species, standard and fast SCR reaction mechanism, hydrothermal deactivation mechanism, poisoning resistance and synthetic methodology. The review gives a valuable summary of new insights into the matching between SCR catalyst design principles and the characteristics of Cu²⁺-exchanged zeolitic catalysts, highlighting the significant opportunity presented by zeolite-based catalysts. Principles for designing zeolites with excellent NH₃-SCR performance and hydrothermal stability are proposed. On the basis of these principles, more hydrothermally stable Cu-AEI and Cu-LTA zeolites are elaborated as well as other alternative zeolites applied to NH₃-SCR. Finally, we call attention to the challenges facing Cu-based small-pore zeolites that still need to be addressed.

Spontaneous dynamical disordering of borophenes in MgB2 and related metal borides

Layered boron compounds have attracted significant interest in applications from energy storage to electronic materials to device applications, owing in part to a diversity of surface properties tied to specific arrangements of boron atoms. Here we report the energy landscape for surface atomic configurations of MgB₂ by combining first-principles calculations, global optimization, material synthesis and characterization. We demonstrate that contrary to previous assumptions, multiple disordered reconstructions are thermodynamically preferred and kinetically accessible within exposed B surfaces in MgB₂ and other layered metal diborides at low boron chemical potentials. Such a dynamic environment and intrinsic disordering of the B surface atoms present new opportunities to realize a diverse set of 2D boron structures. We validated the predicted surface disorder by characterizing exfoliated boron-terminated MgB₂ nanosheets. We further discuss application-relevant implications, with a particular view towards understanding the impact of boron surface heterogeneity on hydrogen storage performance.

Layered boron compounds attract enormous interest in applications. This work reports first-principles calculations coupled with global optimization to show that the outer boron surface in MgB₂ nanosheets undergo disordering and clustering, which is experimentally confirmed in synthesized MgB₂ nanosheets.

Highly Efficient NO Abatement over Cu-ZSM-5 with Special Nanosheet Features

Conventional Cu-ZSM-5 and special Cu-ZSM-5 catalysts with diverse morphologies (nanoparticles, nanosheets, hollow spheres) were synthesized and comparatively investigated for their performances in the selective catalytic reduction (SCR) of NO to N₂ with ammonia. Significant differences in SCR behavior were observed, and nanosheet-like Cu-ZSM-5 showed the best SCR performance with the lowest T₅₀ of 130 °C and nearly complete conversion in the temperature range of 200-400 °C. It was found that Cu-ZSM-5 nanosheets [mainly exposed (0 1 0) crystal plane] with abundant mesopores and framework Al species were favorable for the formation of high external surface areas and Al pairs, which influenced the local environment of Cu. This motivated the preferential formation of active copper species and the rapid switch between Cu²⁺ and Cu⁺ species during NH₃-SCR, thus exhibiting the highest NO conversion. In situ diffused reflectance infrared Fourier transform spectroscopy (DRIFTS) results indicated that the Cu-ZSM-5 nanosheets were dominated by the Eley-Rideal (E-R) mechanism and the labile nitrite species (NH₄NO₂) were the crucial intermediates during the NH₃-SCR process, while the inert nitrates were more prone to generate on Cu-ZSM-5 nanoparticles and conventional one. The combined density functional theory (DFT) calculations revealed that the decomposition energy barrier of nitrosamide species (NH₂NO) on the (0 1 0) crystal plane of Cu-ZSM-5 was lower than those on (0 0 1) and (1 0 0) crystal planes. This study provides a strategy for the design of NH₃-SCR zeolite catalysts.

Alternate pathway for standard SCR on Cu-zeolites with gas-phase ammonia

Redox mechanisms have been theorized for the selective catalytic reduction (SCR) of NO_x over small-pore Cu-zeolites.

Recent Understanding of Low-Temperature Copper Dynamics in Cu-Chabazite NH3-SCR Catalysts

Dynamic motion of NH3-solvated Cu sites in Cu-chabazite (Cu-CHA) zeolites, which are the most promising and state-of-the-art catalysts for ammonia-assisted selective reduction of NOx (NH3-SCR) in the aftertreatment of diesel exhausts, represents a unique phenomenon linking heterogeneous and homogeneous catalysis. This review first summarizes recent advances in the theoretical understanding of such low-temperature Cu dynamics. Specifically, evidence of both intra-cage and inter-cage Cu motions, given by ab initio molecular dynamics (AIMD) or metadynamics simulations, will be highlighted. Then, we will show how, among others, synchrotron-based X-ray spectroscopy, vibrational and optical spectroscopy (diffuse reflection infrared Fourier transform spectroscopy (DRIFTS) and diffuse reflection ultraviolet-visible spectroscopy (DRUVS)), electron paramagnetic spectroscopy (EPR), and impedance spectroscopy (IS) can be combined and complement each other to follow the evolution of coordinative environment and the local structure of Cu centers during low-temperature NH3-SCR reactions. Furthermore, the essential role of Cu dynamics in the tuning of low-temperature Cu redox, in the preparation of highly dispersed Cu-CHA catalysts by solid-state ion exchange method, and in the direct monitoring of NH3 storage and conversion will be presented. Based on the achieved mechanistic insights, we will discuss briefly the new perspectives in manipulating Cu dynamics to improve low-temperature NH3-SCR efficiency as well as in the understanding of other important reactions, such as selective methane-to-methanol oxidation and ethene dimerization, catalyzed by metal ion-exchanged zeolites.

Distinct NO2 Effects on Cu-SSZ-13 and Cu-SSZ-39 in the Selective Catalytic Reduction of NOx with NH3

Cu-SSZ-13 and Cu-SSZ-39, with similar structures, are both highly active and hydrothermally stable in the selective catalytic reduction of NO_x with NH₃ (NH₃-SCR), attracting great attention for applications on diesel vehicles. In this study, it was interestingly found that NO₂ has distinct effects on the NO_x conversion over Cu-SSZ-13 and Cu-SSZ-39, with an inhibiting effect for Cu-SSZ-13 but a promoting effect for Cu-SSZ-39. The distinct NO₂ effects were found to be associated with the differences in the reactivity of surface NH₄NO₃, a key intermediate for NH₃-SCR, on these two Cu-based small-pore zeolites. Cu-SSZ-13 has excellent standard SCR activity, but the reactivity of surface NH₄NO₃ with NO is relatively low, which would induce the accumulation of NH₄NO₃ on the surface and thus inhibit NO_x conversion. Surface Brønsted acid sites play key roles in the reduction of surface NH₄NO₃ by NO, and Cu-SSZ-39 showed much higher surface acidity than Cu-SSZ-13. Compared with Cu-SSZ-13, the intrinsic standard SCR activity of Cu-SSZ-39 was lower but NH₄NO₃ could be reduced by NO rapidly on Cu-SSZ-39, even faster than the reduction of NO by the adsorbed NH₃ on Cu active sites; thus, NO_x conversion was promoted by NO₂ on Cu-SSZ-39. This work provides an improved understanding of fast SCR on Cu-based small-pore zeolites.

Solvation and Mobilization of Copper Active Sites in Zeolites by Ammonia: Consequences for the Catalytic Reduction of Nitrogen Oxides

ConspectusCopper-exchanged chabazite (Cu-CHA) zeolites are catalysts used in diesel emissions control for the abatement of nitrogen oxides (NO_x) via selective catalytic reduction (SCR) reactions with ammonia as the reductant. The discovery of these materials in the early 2010s enabled a step-change improvement in diesel emissions aftertreatment technology. Key advantages of Cu-CHA zeolites over prior materials include their effectiveness at the lower temperatures characteristic of diesel exhaust, their durability under high-temperature hydrothermal conditions, and their resistance to poisoning from residual hydrocarbons present in exhaust. Fundamental catalysis research has since uncovered mechanistic and kinetic features that underpin the ability of Cu-CHA to selectively reduce NO_x under strongly oxidizing conditions and to achieve improved NO_x conversion relative to other zeolite frameworks, particularly at low exhaust temperatures and with ammonia instead of other reductants.One critical mechanistic feature is the NH₃ solvation of exchanged Cu ions at low temperatures (<523 K) to create cationic Cu-amine coordination complexes that are ionically tethered to anionic Al framework sites. This ionic tethering confers regulated mobility that facilitates interconversion between mononuclear and binuclear Cu complexes, which is necessary to propagate SCR through a Cu²⁺/Cu⁺ redox cycle during catalytic turnover. This dynamic catalytic mechanism, wherein single and dual metal sites interconvert to mediate different half-reactions of the redox cycle, combines features canonically associated with homogeneous and heterogeneous reaction mechanisms.In this Account, we describe how a unified experimental and theoretical interrogation of Cu-CHA catalysts in operando provided quantitative evidence of regulated Cu ion mobility and its role in the SCR mechanism. This approach relied on new synthetic methods to prepare model Cu-CHA zeolites with varied active-site structures and spatial densities in order to verify that the kinetic and mechanistic models describe the catalytic behavior of a family of materials of diverse composition, and on new computational approaches to capture the active-site structure and dynamics under conditions representative of catalysis. Ex situ interrogation revealed that the Cu structure depends on the conditions for the zeolite synthesis, which influence the framework Al substitution patterns, and that statistical and electronic structure models can enumerate Cu site populations for a known Al distribution. This recognition unifies seemingly disparate spectroscopic observations and inferences regarding Cu ion structure and responses to different external conditions. SCR rates depend strongly on the Cu spatial density and zeolite composition in kinetic regimes where Cu⁺ oxidation with O₂ becomes rate-limiting, as occurs at lower temperatures and under fuel-rich conditions. Transient experiments, ab initio molecular dynamics simulations, and statistical models relate these sensitivities to the mobility constraints imposed by the CHA framework on NH₃-solvated Cu ions, which regulate the pore volume accessible to these ions and their ability to pair and complete the catalytic cycle. This highlights the key characteristics of the CHA framework that enable superior performance under low-temperature SCR reaction conditions.This work illustrates the power of precise control over a catalytic material, simultaneous kinetic and spectroscopic interrogation over a wide range of reaction conditions, and computational strategies tailored to capture those reaction conditions to reveal in microscopic detail the mechanistic features of a complex and widely practiced catalysis. In doing so, it highlights the key role of ion mobility in catalysis and thus potentially a more general phenomenon of reactant solvation and active site mobilization in reactions catalyzed by exchanged metal ions in zeolites.

Quantitative determination of the Cu species, acid sites and NH3-SCR mechanism on Cu-SSZ-13 and H-SSZ-13 at low temperatures

The NH₃-SCR mechanism and the number of acid sites and various Cu species on Cu-SSZ-13 and H-SSZ-13 were quantitatively determined.

Ammonia dynamic modelling over Cu-SSZ-13 catalyst for NOx emission control in diesel vehicles

Based on the ammonia storage mechanism over Cu-SSZ-13 catalyst, a temperature-dependent heterogeneity constant was introduced in the dual-site model, and was compared with traditional dual-site and multi-site model based on a series NH₃-TPD tests in this work.

Tracking mobile active sites and intermediates in NH3-SCR over zeolite catalysts by impedance-based in situ spectroscopy

Impedance-based in situ spectroscopy allows direct tracking of the mobile active sites and reaction intermediates in NH₃-SCR over zeolite catalysts.

Recent Progress in Atomic-Level Understanding of Cu/SSZ-13 Selective Catalytic Reduction Catalysts

Cu/SSZ-13 Selective Catalytic Reduction (SCR) catalysts have been extensively studied for the past five-plus years. New and exciting fundamental and applied science has appeared in the literature quite frequently over this time. In this short review, a few topics specifically focused on a molecular-level understanding of this catalyst are summarized: (1) The nature of the active sites and, in particular, their transformations under varying reaction conditions that include dehydration, the presence of the various SCR reactants and hydrothermal aging; (2) Discussions of standard and fast SCR reaction mechanisms. Considerable progress has been made, especially in the last couple of years, on standard SCR mechanisms. In contrast, mechanisms for fast SCR are much less understood. Possible reaction paths are hypothesized for this latter case to stimulate further investigations; (3) Discussions of rational catalyst design based on new knowledge obtained regarding catalyst stability, overall catalytic performance and mechanistic catalytic chemistry.