Air- and Moisture-Stable Indium Salan Catalysts for Living Multiblock PLA Formation in Air

Aluminium complexes of phenoxy-azo ligands in the catalysis of rac-lactide polymerisation

Fourteen new phenoxy-azo aluminium complexes comprising two series, namely, dimethyl{phenoxy-azo}aluminium complexes 1a-7a and monomethyl{phenoxy-azo}aluminium complexes 1b-7b, were successfully synthesised and characterised. The molecular structure of complex 4a, determined using X-ray diffraction analysis, displayed a distorted tetrahedral geometry. The 1H NMR spectrum of complex 5b revealed fluxional behaviour caused by isomeric transformation that occurs in the solution at room temperature. The activation parameters determined by lineshape analysis of variable-temperature 1H NMR spectra in toluene-d8 are as follows: ΔH‡ = 70.05 ± 1.19 kJ mol-1, ΔS‡ = 21.78 ± 3.58 J mol-1 K-1 and ΔG‡ (298 K) = 63.56 ± 0.11 kJ mol-1. All aluminium complexes are active initiators for the ring-opening polymerisation of rac-lactide, and the polymerisations proceeded in a controlled manner and were living. In comparison, the catalytic activity of the dimethyl{phenoxy-azo}aluminium complexes was insignificantly different from that of the corresponding monomethyl{phenoxy-azo}aluminium complexes. The steric factor of the ortho-phenoxy substituent was observed to exert a decelerating effect on the catalytic rate. Kinetic investigations revealed first-order dependency on both monomer and initiator concentrations. Comparative catalytic investigations conducted on phenoxy-azo aluminium and phenoxy-imine aluminium complexes revealed that the former complexes exhibited lower catalytic activity.

Epoxide/CO2 Cycloaddition Reaction Catalyzed by Indium Chloride Complexes Supported by Constrained Inden Schiff-Base Ligands

Cyclic carbonates have received significant interests for uses as reagents, solvents, and monomers. The coupling reaction of epoxides with carbon dioxide (CO2 ) to produce cyclic carbonate is an attractive route which can significantly reduce greenhouse gas emissions and environmental hazards. Herein, a series of five indium chloride complexes supported by inden Schiff-base ligands were reported along with four X-ray crystal structures. The constrained five-membered rings were added to the ligands to enhance the coordination of epoxides to the In metal. From the catalyst screening, In inden complex having tert-butyl substituents and propylene backbone in combination with tetrabutylammonium bromide (TBAB) exhibited the highest catalytic activity (TON up to 1017) for propylene oxide/CO2 coupling reaction with >99 % selectivity for cyclic carbonate under solvent-free conditions. In addition, the catalyst was shown to be active at atmospheric pressure of CO2 at room temperature. The catalyst system can be applied to various internal and terminal epoxide substrates to exclusively produce the corresponding cyclic carbonates.

One-pot terpolymerization of CHO, CO2 and L-lactide using chloride indium catalysts

Ring-opening copolymerization reactions of epoxides, carbon dioxide and cyclic esters to produce copolymers is a promising strategy to prepare CO₂-based polymeric materials. In this contribution, bimetallic chloride indium complexes have been developed as catalysts for the copolymerization processes of cyclohexene oxide, carbon dioxide and L-lactide under mild reaction conditions. The catalysts displayed good catalytic activity and excellent selectivity towards the preparation of poly(cyclohexene carbonate) (PCHC) at one bar CO₂ pressure in the absence of a co-catalyst. Additionally, polyester-polycarbonate copolymers poly(lactide-co-cyclohexene carbonate) (PLA-co-PCHC) were obtained via an one-pot one-step route without the use of a co-catalyst. The degree of incorporation of carbon dioxide can be easily modulated by changing the CO₂ pressure and the monomer feed, resulting in copolymers with different thermal properties.

A Highly Active and Selective Zirconium-Based Catalyst System for the Industrial Production of Poly(lactic acid)

The biodegradable, aliphatic polyester poly(lactic acid), PLA, is a leading bio-based alternative to petrochemical-derived plastic materials across a range of applications. Widely reported in the available literature as a benchmark for PLA production via the bulk ring-opening polymerization of lactides is the use of divalent tin catalysts, and particularly tin(II) bis(2-ethylhexanoate). We present an alternative zirconium-based system that combines an inexpensive Group IV metal with the robustness, high activity, control, and designed compatibility with existing facilities and processes, that are required for industrial use. We have carried out a comprehensive kinetic study and applied a combined experimental and theoretical approach to understanding the mechanism by which the polymerization of lactide proceeds in the presence of this system. In the laboratory-scale (20 g) polymerization of recrystallized racemic d,l-lactide (rac-lactide), we have measured catalyst turnover frequencies up to at least 56,000 h-1, and confirmed the reported protocols' resistance toward undesirable epimerization, transesterification, and chain scission processes, deleterious to the properties of the polymer product. Further optimization and scale-up under industrial conditions have confirmed the relevance of the catalytic protocol to the commercial production of melt-polymerized PLA. We were able to undertake the efficient preparation of high-molecular-weight PLA on the 500-2000 g scale, via the selective and well-controlled polymerization of commercial polymer-grade l-lactide under challenging, industrially relevant conditions, and at metal concentrations as low as 8-12 ppm Zr by weight ([Zr] = 1.3 × 10-3 to 1.9 × 10-3 mol %). Under those conditions, a catalyst turnover number of at least 60,000 was attained, and the activity of the catalyst was comparable to that of tin(II) bis(2-ethylhexanoate).

Cooperative Initiation in a Dinuclear Indium Complex for CO2 Epoxide Copolymerization

Dinuclear indium complexes have been synthesized and characterized. These include neutral and cationic indium complexes supported by a Schiff base ligand bearing a binaphthol linker. The new compounds were investigated for alternating copolymerization of CO₂ and cyclohexene oxide. In particular, the neutral indium chloride complex (±)-[(O_NapN_iN)InCl₂]₂ (4) showed high conversion of cyclohexene oxide and selectivity for poly(cyclohexene carbonate) formation without cocatalysts at 80 °C under various CO₂ pressures (2-30 bar). Importantly, the reactivity of the dinuclear indium chloride complex 4 is drastically different from that of the mononuclear indium chloride complex (±)-(NN_iO_tBu)InCl₂ (5), suggesting a cooperative initiation mechanism involving the two indium centers in 4.

Synthesis of N-Methyl-o-phenylenediamine-Bridged Bis(phenolato) Lanthanide Alkoxides and Their Catalytic Performance for the (Co)Polymerization of rac-Butyrolactone and l-Lactide

A series of lanthanide alkoxo complexes supported by ONNO salalen ligands were synthesized and characterized. A one-pot reaction of LH₂ (L = (2-O-C₆H₂-^tBu₂-3,5)CH═N-C₆H₄-N(CH₃)CH₂(2-O-C₆H₂-^tBu₂-3,5)) with LnCp₃(THF) in a 1:1 molar ratio followed by the addition of 1 equiv of ROH (R = Bn, ⁱPr, and CF₃CH₂), afforded the dimeric lanthanide alkoxo complexes [LLn(μ-OCH₂Ph)]₂ [Ln = Lu (1), Yb (2), Sm (3), Nd (4)], [L²Yb(μ-OⁱPr)]₂ (5), and [L²Yb(μ-OCH₂CF₃)]₂ (6) in good isolated yields. All these lanthanide complexes were characterized by elemental analysis and FT-IR spectroscopy. In addition, complex 1 has been characterized by NMR spectroscopy. Single-crystal X-ray diffraction analysis of complexes 1, 2, 5, and 6 showed that these lanthanide alkoxo complexes are dimeric in the solid state. Complexes 1-6 showed good activity toward the homopolymerization of rac-butyrolactone (rac-BBL) to give atactic PHB, and ionic radii of central metals have profound influence on the polymerization. The polymerization behavior of l-lactide (l-LA) initiated by complex 2 was also explored. The kinetic study revealed that the polymerizations of rac-BBL and l-LA initiated by salalen lanthanide akoxide are first order for both the monomer and the initiator concentrations. Furthermore, it was found that complexes 1 and 2 showed good activity in the copolymerization of l-LA and rac-BBL, affording gradient copolymers.

Comparison of Imine- and Phosphinimine-Supported Indium Complexes: Tuning the Reactivity for the Sequential and Simultaneous Copolymerization of Lactide and ε-Caprolactone

Imine- and phosphinimine-supported indium complexes were used as catalysts in the polymerization of racemic lactide and ε-caprolactone as well as their copolymerization by the sequential and simultaneous addition of monomers. Tuning the electronics and sterics of the indium centers by either (i) changing the nature of the nitrogen donors and (ii) coordinating a hemilabile side group had a significant effect on the reactivity of the complexes, their stability, and their control in the synthesis of block copolymers. Specifically, the imine-supported complex (5) showed the highest activity in the homo- and copolymerization of the cyclic esters, in contrast to the phosphinimine-supported complex (7), which was significantly slower and less stable. The presence of morpholine and thiomorpholine hemilabile side groups either reduced the activity or prevented the formation of alkoxide complexes.

Temperature triggered alternating copolymerization of epoxides and lactones via pre-sequenced spiroorthoester intermediates

We report the alternating copolymerization of caprolactone and epoxide through the in situ formation of pre-sequenced spiroorthoester monomer. The reaction is catalyzed by the temperature triggered, bifunctional cationic indium complex (±)-[(NN_iO_tBu)In(CH₂SiMe₃)][B(C₆F₅)₄] (1). 1 can catalyze the coupling of epoxide and lactone to form spiroorthoester at 60 °C and its double ring-opening polymerization at 110 °C to form poly(ether-alt-ester). The post-polymerization modification and degradation of the poly(ether-alt-ester) are further investigated.

We report the alternating copolymerization of caprolactone and epoxide through the in situ formation of pre-sequenced spiroorthoester monomer.

Combining high activity with broad monomer scope: indium salan catalysts in the ring-opening polymerization of various cyclic esters

An indium salan-type catalyst shows very high activities in the ring-opening polymerization of various cyclic esters, including β-butyrolactone, γ-butyrolactone, lactide, ε-caprolactone and ε-decalactone.

Indium-Catalyzed CO2/Epoxide Copolymerization: Enhancing Reactivity with a Hemilabile Phosphine Donor

Group 13 metal complexes have emerged as powerful catalysts for transforming CO₂ into added-value products. However, direct comparisons of reactivity between Al, Ga, and In catalysts are rare. We report aluminum (1), gallium (2), and indium (3) complexes supported by a half-salen H[PNNO] ligand with a pendent phosphine donor and investigate their activity as catalysts for the copolymerization of CO₂ and cyclohexene oxide. In solution, the P-donor is dissociated for the Al and Ga complexes while for the In complex it exhibits hemilabile behavior. The indium complex shows higher conversion and selectivity than the Al or Ga analogues. The mechanism of the reaction was studied by NMR and FTIR spectroscopy experiments as well as structural characterization of off-cycle catalytic intermediate indium trichloride complex [(PNNO)InCl₃][TBA] (4). This study highlights the impact of a hemilabile phosphine group on group 13 metals and provides a detailed analysis of the initiation step in CO₂/epoxide copolymerization reactions.

Strategies for the synthesis of block copolymers with biodegradable polyester segments

Oxygenated block copolymers with biodegradable polyester segments can be prepared in one-pot through sequential or simultaneous addition of monomers. This review highlights the state of the art in this area.

Cationic aluminum, gallium, and indium complexes in catalysis

The introduction of cationic charge allows cationic group 13 complexes to be excellent Lewis acid catalysts. Cationic aluminum, gallium, and indium complexes in catalysis are comprehensively reviewed based on the reaction type.

Conversion of dilute CO2 to cyclic carbonates at sub-atmospheric pressures by a simple indium catalyst

A simple indium halide with an ammonium salt catalyst can catalyze effectively the cycloaddition of epoxide and dilute CO₂. A detailed mechanistic investigation is conducted using kinetics, isotope labeling, and in situ NMR and IR experiments.

Isoselective Polymerization of rac-Lactide by Highly Active Sequential {ONNN} Magnesium Complexes

The coordination chemistry and the activities in the ring-opening polymerization catalysis of racemic lactide (LA) of magnesium complexes of a series of {ONNN}-type sequential monoanionic ligands are described. All ligands include pyridyl and substituted-phenolate as peripheral groups. The ligands bearing either chiral or meso-bipyrrolidine cores led to single diastereomeric complexes, whereas the ligands bearing a diaminoethane core led to diastereomer mixtures. All {ONNN}Mg-X complexes [X=Cl, HMDS (hexamethyldisilazide)] led to highly active and isoselective catalysts. The complexes bearing the chiral bipyrrolidine core exhibited the highest activities (full consumption of 5000 equiv. of rac-LA at RT within 5 min) and highest isoselectivities (P_m =0.91), as well as a living character. The complexes of the meso-bipyrrolidine based ligands were almost as active and slightly less stereoselective, while those of the diaminoethane based ligands exhibited reduced activities and isoselectivities.

Palladium (II)-Salan Complexes as Catalysts for Suzuki-Miyaura C-C Cross-Coupling in Water and Air. Effect of the Various Bridging Units within the Diamine Moieties on the Catalytic Performance

Water-soluble salan ligands were synthesized by hydrogenation and subsequent sulfonation of salens (N,N'-bis(slicylidene)ethylenediamine and analogues) with various bridging units (linkers) connecting the nitrogen atoms. Pd (II) complexes were obtained in reactions of sulfosalans and [PdCl₄]^2-. Characterization of the ligands and complexes included extensive X-ray diffraction studies, too. The Pd (II) complexes proved highly active catalysts of the Suzuki-Miyaura reaction of aryl halides and arylboronic acid derivatives at 80 °C in water and air. A comparative study of the Pd (II)-sulfosalan catalysts showed that the catalytic activity largely increased with increasing linker length and with increasing steric congestion around the N donor atoms of the ligands; the highest specific activity was 40,000 (mol substrate) (mol catalyst × h)^-1. The substrate scope was explored with the use of the two most active catalysts, containing 1,4-butylene and 1,2-diphenylethylene linkers, respectively.

Cationic indium catalysts for ring opening polymerization: tuning reactivity with hemilabile ligands

This is a comprehensive study of the effects of rationally designed hemilabile ligands on the stability, reactivity, and change in catalytic behavior of indium complexes. We report cationic alkyl indium complexes supported by a family of hemi-salen type ligands bearing hemilabile thiophenyl (2a), furfuryl (2b) and pyridyl (2c) pendant donor arms. Shelf-life and stability of these complexes followed the trend 2a < 2b < 2c, showing direct correlation to the affinity of the pendant donor group to the indium center. Reactivity towards polymerization of epichlorohydrin and cyclohexene oxide followed the trend 2a > 2b > 2c with control of polymerization following an inverse relationship to reactivity. Surprisingly, 2c polymerized racemic lactide without an external initiator, likely through an alkyl-initiated coordination-insertion mechanism.

Dinucleating Amino-Phenolate Platform for Zinc Catalysts: Impact on Lactide Polymerization

We report imine- and amine-based dinucleating ligands bearing a bisphenol backbone and explore their coordination chemistry with zinc to form zinc alkyl, alkoxide, acetate, and amide complexes. Full characterization of the complexes shows that this ligand framework can support dinuclear and trinuclear complexes. We explore the reactivity of the zinc alkyl and alkoxide complexes as catalysts for the ring opening polymerization of lactide and compared this reactivity to analogous mononuclear complexes. We show that 1) The amine-based complexes are more reactive than the imine-based analogues; 2) The trinuclear zinc alkyl species show unusual control and reproducibility for lactide polymerization; and 3) The extent of bimetallic cooperation is hampered by the ability of the ligand framework to form trinuclear clusters.

Zinc Complexes for PLA Formation and Chemical Recycling: Towards a Circular Economy

A series of Zn^II complexes, based on propylenediamine Schiff bases, have been prepared and fully characterized. X-ray crystallography and NMR spectroscopy identified significant differences in the solid and solution state for the Zn^II species. All complexes have been applied to the ring-opening polymerization of l-lactide with emphasis on industrial conditions. High conversion and good molecular weight control were generally achievable for Zn(A-D)₂ , and high-molecular-weight poly(lactic acid) (PLA) was prepared in 1 min at a 10 000:1:33 [lactide]/[Zn]/[BnOH] loading. The more active Zn^II catalysts were also applied to PLA degradation to alkyl lactate under mild conditions. Zn(A-B)₂ demonstrated high activity and selectivity in this process with PLA being consumed within 1 h at 50 °C. Zn(C-D)₂ were shown to be less active, and these observations can be related to the catalysts' structure and the degradation mechanism. Initial results for the degradation of poly(ethylene terephthalate) and mixed feeds are also presented, highlighting the broader applicability of the systems presented.

Tailor-made block copolymers of l-, d- and rac-lactides and ε-caprolactone via one-pot sequential ring opening polymerization by pyridylamidozinc(ii) catalysts

Three-coordinated Zn(ii) complexes bearing sterically encumbered bidentate monoanionic [N,N -] pyridylamido ligands efficiently catalyze the ring opening polymerization of lactide (LA) and ε-caprolactone (CL). Owing to the polymerization controlled nature and high rate, precise stereodiblock poly(LLA-b-DLA) with different block lengths can be easily produced by one-pot sequential monomer addition at room temperature in short reaction times. NMR, SEC and DSC analyses confirm the production of highly isotactic diblock copolymers which crystallize in the high melting stereocomplex phase. Stereo-triblock and tetrablock copolymers of l-LA, d-LA and rac-LA have been synthesized similarly. Finally, a diblock poly(CL-b-LA) has been easily obtained by sequential addition of ε-caprolactone and lactide under mild conditions.

Cationic indium complexes for the copolymerization of functionalized epoxides with cyclic ethers and lactide

We report the first example of discrete cationic indium complexes for the copolymerization of epoxides, cyclic ethers, and lactide. [SalenIn][SbF6] in particular proved to be a highly active catalyst for the homo-polymerization of functionalized epoxides and their copolymerization with other cyclic ethers THF, oxetane and oxepane. This catalyst also proved competent in the polymerization of epichlorohydrin and lactide, forming copolymers with good activity and control. Investigation of the role of counteranions and solvent donors on the kinetics of polymerization of epoxides revealed a subtle effect of solvents on initiation rates.

Recent progress in the application of group 1, 2 & 13 metal complexes as catalysts for the ring opening polymerization of cyclic esters

This review focuses on recent developments concerned with the use of well-defined main group complexes as (pre-)catalysts for the ROP of cyclic esters to give aliphatic polyesters; factors influencing catalytic activity, selectivity and polymer properties are all discussed.

Block-Stereoblock Copolymers of Poly(ϵ-Caprolactone) and Poly(Lactic Acid)

A magnesium complex of the type {ONNN}Mg-HMDS wherein {ONNN} is a sequential tetradentate monoanionic ligand is introduced. In the presence of an alcohol initiator this complex catalyzes the living and immortal homopolymerization of the lactide enantiomers and ϵ-caprolactone at room-temperature with exceptionally high activities, as well as the precise block copolymerization of these monomers in a one-pot synthesis by sequential monomer addition. Copolymers of unprecedented microstructures such as the PCL-b-PLLA-b-PDLA and PDLA-b-PLLA-b-PCL-b-PLLA-b-PDLA block-stereoblock microstructures that feature unique thermal properties are readily accessed.

Highly active Mg(ii) and Zn(ii) complexes for the ring opening polymerisation of lactide

Simple, highly active, Zn(ii) and Mg(ii) complexes for the industrial ring opening polymerisation (ROP) of lactide.

Bipyrrolidine salan alkoxide complexes of lanthanides: synthesis, characterisation, activity in the polymerisation of lactide and mechanistic investigation by DOSY NMR

Dimeric lanthanide alkoxide and hydroxide complexes with salan ligands have been prepared with Nd, Sm and Yb. Monitoring their activity in the polymerisation of lactide by ¹H DOSY NMR reveals a dinuclear catalytic active species.

Indium Catalysts for Ring Opening Polymerization: Exploring the Importance of Catalyst Aggregation

Inexorably, the environmental persistence and damage caused by polyolefins have become major drawbacks to their continued long-term use. Global shifts in thinking from fossil-fuel to renewable biobased resources have urged researchers to focus their attention on substituting fossil-fuel based polymers with renewable and biodegradable alternatives on an industrial scale. The recent development of biodegradable polyesters from ring opening polymerization (ROP) of bioderived cyclic ester monomers has emerged as a promising new avenue toward this goal. Ever increasing numbers of metal-based initiators have been reported in the literature for the controlled ROP of cyclic esters, in particular for the polymerization of lactide to produce poly(lactic acid) (PLA). PLA has several material weaknesses, which hinder its use as a replacement for commodity plastics. Despite many advances in developing highly active and controlled catalysts for lactide polymerization, no single catalyst system has emerged to replace industrially used catalysts and provide access to PLA materials with improved properties. We reported the first example of indium(III) for the ring opening polymerization of lactide. Since then, indium(III) has emerged as a useful Lewis acid in initiators for the controlled polymerization of lactide and other cyclic esters. In particular, we have developed a large family of chiral dinuclear indium complexes bearing tridentate diaminophenolate ligands and tetradentate salen and salan ligands. Complexes within our tridentate ligand family are highly active initiators for the moderately isoselective living and immortal polymerization of rac-lactide, as well as other cyclic esters. We have shown that subtle steric effects influence aggregation in these systems, with polymerization typically proceeding through a dinuclear propagating species. In addition, profound effects on polymerization activities have been observed for central tertiary versus secondary amine donors in these and other related systems. In contrast, our well-controlled and highly active chiral indium salen systems are more isoselective than the tridentate analogues and polymerize lactide via a mononuclear propagating species. Again, we have noticed that subtle steric and electronic changes to the ligand can influence both polymerization activity and stereoselectivity via aggregation phenomena. Recently, we have reported a promising new chiral indium catalyst supported by a tetradentate salan ligand. This catalyst is remarkably water and air stable and can be activated by linear and branched alcohols to provide controlled access to multiblock copolymers in air. This catalyst represents an important step forward toward generating new, commercially relevant catalysts for ROP of cyclic esters to produce novel biodegradable polymers, and highlights the unique value of indium-based catalysts in the field.