Porous Hollow PtNi/C Electrocatalysts: Carbon Support Considerations To Meet Performance and Stability Requirements

Influence of Nitrogen Doping into Carbon on the Activation Barrier of ORR in Alkaline Medium: An Investigation Based on Eyring Analysis

The oxygen reduction reaction (ORR) is investigated on metal-free carbon (Vulcan XC-72) and nitrogen-doped (∼≤1%) carbon (N/C-900) in 0.1 M KOH. The product distribution (O₂ to OH^- and HO₂^-) as a function of overpotential (η) in the temperature range of 293-323 K is analyzed using a rotating ring-disk electrode (RRDE) assembly. The kinetic current due to reduction of O₂ to HO₂^- is estimated and used in the Eyring analysis to determine the change in enthalpy of activation (ΔH^#). It is shown that doping of carbon with nitrogen (even with ≤1 wt %) causes substantial increase in the number of active sites (almost 2-fold) and reduction in ΔH^# at any η. Moreover, ΔH^# is a stronger function of η on N/C-900 as compared to that on the carbon surface.

Controlled Synthesis of Carbon-Supported Pt-Based Electrocatalysts for Proton Exchange Membrane Fuel Cells

Proton exchange membrane fuel cells are playing an increasing role in postpandemic economic recovery and climate action plans. However, their performance, cost, and durability are significantly related to Pt-based electrocatalysts, hampering their large-scale commercial application. Hence, considerable efforts have been devoted to improving the activity and durability of Pt-based electrocatalysts by controlled synthesis in recent years as an effective method for decreasing Pt use, and consequently, the cost. Therefore, this review article focuses on the synthesis processes of carbon-supported Pt-based electrocatalysts, which significantly affect the nanoparticle size, shape, and dispersion on supports and thus the activity and durability of the prepared electrocatalysts. The reviewed processes include (i) the functionalization of a commercial carbon support for enhanced catalyst–support interaction and additional catalytic effects, (ii) the methods for loading Pt-based electrocatalysts onto a carbon support that impact the manufacturing costs of electrocatalysts, (iii) the preparation of spherical and nonspherical Pt-based electrocatalysts (polyhedrons, nanocages, nanoframes, one- and two-dimensional nanostructures), and (iv) the postsynthesis treatments of supported electrocatalysts. The influences of the supports, key experimental parameters, and postsynthesis treatments on Pt-based electrocatalysts are scrutinized in detail. Future research directions are outlined, including (i) the full exploitation of the potential functionalization of commercial carbon supports, (ii) scaled-up one-pot synthesis of carbon-supported Pt-based electrocatalysts, and (iii) simplification of postsynthesis treatments. One-pot synthesis in aqueous instead of organic reaction systems and the minimal use of organic ligands are preferred to simplify the synthesis and postsynthesis treatment processes and to promote the mass production of commercial carbon-supported Pt-based electrocatalysts.

Graphical Abstract

This review focuses on the synthesis process of Pt-based electrocatalysts/C to develop aqueous one-pot synthesis at large-scale production for PEMFC stack application.

Effect of Different Carbon Supports on the Activity of PtNi Bimetallic Catalysts toward the Oxygen Reduction

To evaluate supports’ effects on catalytic activity toward the oxygen reduction reaction (ORR), a simple and controlled chemical synthesis, involving the hot injection of metal precursors, was developed to produce bimetallic PtNi nanoparticles (75 wt.% Pt and 25 wt.% Ni), supported on carbon nanotubes (CNTs) and carbon nanofibers (CNFs). The synthesized electrocatalyst was characterized using X-ray diffraction (XRD), energy dispersive X-ray spectroscopy (EDS), and scanning transmission electron microscopy (STEM). To determine the catalytic activity, an electrochemical evaluation of the synthesized catalysts in an acidic medium was performed using cyclic voltammetry (CV), CO stripping, and rotating disk electrode (RDE) tests. The presence of Pt and Ni in the nanoparticles was confirmed by EDS and XRD. Based on the STEM micrographs, the average particle size was 30 nm. Compared to the commercial Pt/C catalyst, the PtNi/CNT catalyst exhibited higher specific activity and slightly lower mass activity toward ORR in a 0.1 M HClO4 electrolyte solution.

Recent Advances in Nanoscale Based Electrocatalysts for Metal-Air Battery, Fuel Cell and Water-Splitting Applications: An Overview

Metal-air batteries and fuel cells are considered the most promising highly efficient energy storage systems because they possess long life cycles, high carbon monoxide (CO) tolerance, and low fuel crossover ability. The use of energy storage technology in the transport segment holds great promise for producing green and clean energy with lesser greenhouse gas (GHG) emissions. In recent years, nanoscale based electrocatalysts have shown remarkable electrocatalytic performance towards the construction of sustainable energy-related devices/applications, including fuel cells, metal-air battery and water-splitting processes. This review summarises the recent advancement in the development of nanoscale-based electrocatalysts and their energy-related electrocatalytic applications. Further, we focus on different synthetic approaches employed to fabricate the nanomaterial catalysts and also their size, shape and morphological related electrocatalytic performances. Following this, we discuss the catalytic reaction mechanism of the electrochemical energy generation process, which provides close insight to develop a more efficient catalyst. Moreover, we outline the future perspectives and challenges pertaining to the development of highly efficient nanoscale-based electrocatalysts for green energy storage technology.

Surface unsaturated WOx activating PtNi alloy nanowires for oxygen reduction reaction

PtNi alloy nanoparticles display promising catalytic activity for oxygen reduction reaction (ORR), while the Ostwald ripening of particles and the dissolution/migration of surface atoms greatly affect its stability thus restricting the application. Herein, the WO_x-surface modified PtNi alloy nanowires (WO_x-PtNi NWs) exhibiting enhanced ORR catalytic property is reported, which has high aspect ratio with the diameter of only 2 ∼ 3 nm. It is found that the WO_x-PtNi NWs shows a volcano relationship between the ORR activity and the content of WO_x. The WO_x-(0.25)-PtNi NWs has the best performance among all the synthesized catalysts. Its mass activity (0.85 A mg^-1_Pt) is reduced by only 23.89% after 30k cycles durability test, which is much more stable than that of PtNi NWs (0.33 A mg^-1_Pt, 45.94%) and Pt/C (0.14 A mg^-1_Pt, 57.79%). Hence this work achieves an effective regulation of the ORR activity for PtNi alloy NWs by the synergistic effect of WO_x on Pt.

Anchored Pt-Co Nanoparticles on Honeycombed Graphene as Highly Durable Catalysts for the Oxygen Reduction Reaction

Durability is an important factor in evaluating the performance of a catalyst. In this work, the spatial protection of the carrier to nanoparticles was considered to improve the durability of the catalyst. It is found that a honeycombed graphene with a three-dimensional (3D)-hierarchical porous structure (3D HPG) can help to reduce the shedding of Pt-Co nanoparticles (Pt-Co NPs) because 3D HPG can form a protective layer to reduce the direct erosion of Pt-Co NPs on the interface by an electrolyte. Then, appropriate oxygen groups were introduced on the 3D reduced hierarchical porous graphene oxide (3D rHPGO) to improve the dispersion of Pt-Co NPs on the surface of the carrier. It was found that the Pt d-band of the catalyst was anchored by π sites of carbonyl of an oxygen group. After optimization, the catalyst (referred to as Pt-Co/3D rHPGO) achieved a 2-fold enhancement in mass activity than that of a commercial Pt/C catalyst. More importantly, after the accelerated durability test (ADT) of 20 000 cycles, the Pt-Co/3D rHPGO catalyst can almost sustain this level of performance, whereas other catalysts showed a comparatively large loss of activity. According to the results, the high durability of Pt-Co/3D rHPGO was attributed to spatial protection of Pt-Co NPs and the defects on the surface allowed the electrolyte to enter. In addition, oxygen groups provided an anchoring effect on nanoparticles. Thus, the Pt-Co/3D rHPGO electrocatalyst exhibited splendid durability, holding a potential to be applied in PEMFC for long-term work.

ZIF-67-based catalysts for oxygen evolution reaction

As a new type of crystalline porous material, the imidazole zeolite framework (ZIF) has attracted widespread attention due to its ultra-high surface area, large pore volume, and unique advantage of easy functionalization. Developing different methods to control the shape and composition of ZIF is very important for its practical application as catalyst. In recent years, nano-ZIF has been considered an electrode material with excellent oxygen evolution reaction (OER) performance, which provides a new way to research electrolyzed water. This review focuses on the morphological engineering of the original ZIF-67 and its derivatives (core-shell, hollow, and array structures) through doping (cation doping, anion doping, and co-doping), derivative composition engineering (metal oxide, phosphide, sulfide, selenide, and telluride), and the corresponding single-atom catalysis. Besides, combined with DFT calculations, it emphasizes the in-depth understanding of actual active sites and provides insights into the internal mechanism of enhancing the OER and proposes the challenges and prospects of ZIF-67 based electrocatalysts. We summarize the application of ZIF-67 and its derivatives in the OER for the first time, which has significantly guided research in this field.

Coconut-Water-Mediated Carbonaceous Electrode: A Promising Eco-Friendly Material for Bifunctional Water Splitting Application

The organic and eco-friendly materials are extended to prevail over the worldwide energy crisis where bio-inspired carbonaceous electrode materials are being prepared from biogenic items and wastes. Here, coconut water is sprayed over three-dimensional (3D) nickel foam for obtaining a carbonaceous electrode material, i.e., C@Ni-F. The as-prepared C@Ni-F electrode has been used for structural elucidation and morphology evolution studies. Field emission scanning electron microscopy analysis confirms the vertically grown nanosheets of the C@Ni-F electrode, which is further employed in the oxygen evolution reaction (OER) and hydrogen evolution reaction (HER), where excellent OER and HER performances with small overpotentials of 219 and 122 mV and with stumpy Tafel slopes, i.e., 27 and 53 mV dec-1, are respectively obtained, suggesting a bifunctional potential of the sprayed electrode material. Moreover, sustainable bifunctional performance of C@Ni-F proves considerable chemical stability and moderate mechanical robustness against long-term operation, suggesting that, in addition to being a healthy drink to mankind, coconut water can also be used for water splitting applications.

Pt Nanoclusters Anchored on Hollow Ag-Au Nanostructures for Electrochemical Oxidation of Methanol

The synthetic method of Pt nanocluster-anchored hollow Ag-Au nanostructures and measurements of their electrocatalytic properties for methanol oxidation reaction (MOR) are reported here. In this synthesis, uniform Ag nanospheres were prepared by reduction of silver nitrate (AgNO3) with sodium borohydride (NaBH4) and then hollow Ag-Au nanostructures were synthesized via galvanic replacement of the as-prepared Ag nanospheres with Au3+. Finally, the reduction of potassium tetrachloroplatinate (II) (K2PtCl4) with ascorbic acid was performed to deposit Pt nanoclusters on the surface of hollow Ag-Au nanostructures. The hollow interior of Pt nanocluster-anchored Ag-Au nanostructures and change in the size of Pt nanoclusters by varying the injected molar ratio of Pt/Au were observed by transmission electron microscopy (TEM). Moreover, other morphological, compositional, and optical information of the obtained nanoscale materials were analyzed by X-ray diffraction analysis (XRD), inductively coupled plasma mass spectrometry (ICP-MS), and ultraviolet-visible spectroscopy (UV-vis). The electrocatalytic ability of the obtained Pt nanocluster-anchored hollow Ag-Au nanostructures toward MOR was confirmed by the results of cyclic voltametric (CV) measurements. The ease of three-step synthetic strategy and good electrocatalytic performance of the Pt nanocluster-anchored hollow Ag-Au nanostructures displayed their promising potential in the use of electrochemical oxidation of methanol.

Ternary core-shell PdM@Pt (M = Mn and Fe) nanoparticle electrocatalysts with enhanced ORR catalytic properties

In this work, we introduce composition-tunable core-shell-like PdM@Pt (M = Mn and Fe) nanoparticles (NPs) on carbon support (PdM@Pt/C) synthesized by one-pot sonochemical reactions using high-intensity ultrasonic probe (150 W, 20 kHz, with 13 mm solid probe) and investigate their electrocatalytic performance for oxygen reduction reaction (ORR). The core-shell-like structure of the NPs are evidenced by the elemental distribution maps obtained by energy dispersive X-ray spectroscopy equipped on scanning transmission electron microscopy. Based on the characterization data, PdM@Pt NPs were synthesized with variable elemental compositions (Pd₄₉Fe₂₁@Pt₃₀, Pd₁₇Fe₃₁@Pt₅₂, Pd₄₆Mn₆@Pt₄₈ and Pd₁₅Mn₅@Pt₈₀). All PdM@Pt samples are composed of large (~10 nm) and small (~3 nm) NPs, the large ones appear to be aggregates of the smaller ones, and the proportion of the larger NPs increases with the Pd content, which can be explained with the known mechanisms of sonochemical reactions of related systems. Electrochemical analyses on samples show that the ORR mass activity of PdM@Pt/C is 3-fold (normalized by Pt) and 1.7-fold (normalized by platinum group metal (PGM)) higher than those of Pt/C (commercial). All PdM@Pt/C sample show superior durability with the electrochemical surface area (ECSA) change of -4.4-+12.0% and half-wave potential change (ΔE_1/2) of 8-14 mV after 10 k cycles accelerated stress test (AST) to Pt/C with ECSA change of -25.6% and ΔE_1/2 of 19 mV.

Surfactant-Free Synthesis of Reduced Graphene Oxide Supported Well-Defined Polyhedral Pd-Pt Nanocrystals for Oxygen Reduction Reaction

Well-defined polyhedral Pd-Pt nanocrystals anchored on the reduced graphene oxide (rGO) are successfully synthesized via a facile and efficient surfactant-free solvothermal route. The formation mechanism is carefully illustrated via tuning the surface state of rGO substrate and the Pd/Pt ratio in Pd-Pt nanocrystals. rGO substrates with continuous smooth surface, which can offer continuous 2D larger π electrons, play important roles in the formation of the well-defined polyhedral Pd-Pt nanocrystals. Suitable Pd/Pt ratio, which determines the affinity between the rGO substrate and polyhedral Pd-Pt nanocrystals, is another important factor for the formation of polyhedral Pd-Pt nanocrystals. Due to the well-defined surface of Pd-Pt nanocrystals, rich corners and edges from polyhedral structure, as well as more exposed (111) facets, the low-Pt polyhedral Pd-Pt nanocrystals anchored on rGO, used as electrocatalysts, exhibit high electrocatalytic activity for oxygen reduction reaction with excellent methanol tolerance.

Effect of Ionic Liquid Modification on the ORR Performance and Degradation Mechanism of Trimetallic PtNiMo/C Catalysts

Ionic liquids (ILs) modification, following the concept of “solid catalyst with ionic liquid layer (SCILL)”, has been demonstrated to be an effective approach to improving both activity and stability of Pt-based catalysts for the oxygen reduction reaction. In this work, the SCILL concept has been applied to a trimetallic PtNiMo/C system, which has been documented recently to be significantly advantageous over the benchmark PtNi-based catalysts for oxygen reduction. To achieve this, two hydrophobic ILs ([BMIM][NTF2] and [MTBD][BETI]) were used to modify PtNiMo/C with four IL-loading amounts between 7 and 38 wt %. We found that the Pt mass activity (@0.9 V) could be improved by up to 50% with [BMIM][NTF2] and even 70% when [MTBD][BETI] is used. Exceeding a specific IL loading amount, however, leads to a mass transport related activity drop. Moreover, it is also disclosed that both ILs can effectively suppress the formation of nonreactive oxygenated species, while at the same time imposing little effect on the electrochemical active surface area. For a deeper understanding of the degradation mechanism of pristine and IL modified PtNiMo/C, we applied identical location transmission electron microscopy and in situ scanning flow cell coupled to inductively coupled plasma mass spectrometry techniques. It is disclosed that the presence of ILs has selectively accelerated the dissolution of Mo and eventually results in a more severe degradation of PtNiMo/C. This shows that future research needs to identify ILs that prevent the Mo dissolution to leverage the potential of the IL modification of PtNiMo catalysts.

Carbon Corrosion in Proton-Exchange Membrane Fuel Cells: Spectrometric Evidence for Pt-Catalysed Decarboxylation at Anode-Relevant Potentials

The carbon oxidation reaction (COR) is a critical issue in proton-exchange membrane fuel cells (PEMFCs), as carbon in various forms is the most used electrocatalyst support material. The COR is thermodynamically possible above the C/CO₂ standard potential, but its rate becomes significantly important only at high overpotential (e. g. PEMFC cathode potential). Herein, using on-line differential electrochemical mass spectrometry, we show that oxygen-containing carbon surface groups present on high-surface aera carbon, Vulcan XC72 or reinforced graphite are oxidized at PEMFC anode-relevant potential (E=0.1 V vs. the reversible hydrogen electrode, RHE), but not at E=0.4 V vs. RHE. We rationalized our findings by considering a Pt-catalysed decarboxylation mechanism in which Pt nanoparticles provide adsorbed hydrogen species to the oxygen-containing carbon surface groups, eventually leading to evolution of carbon dioxide and carbon monoxide. These results shed fundamental light on an unexpected degradation mechanism and facilitate the understanding of the long-term stability of PEMFC anode nanocatalysts.

Alloyed Pt3M (M = Co, Ni) nanoparticles supported on S- and N-doped carbon nanotubes for the oxygen reduction reaction

Sulfur- (S-CNT) and nitrogen-doped (N-CNT) carbon nanotubes have been produced by catalytic chemical vapor deposition (c-CVD) and were subject to an annealing treatment. These CNTs were used as supports for small (≈2 nm) Pt₃M (M = Co or Ni) alloyed nanoparticles that have a very homogeneous size distribution (in spite of the high metal loading of ≈40 wt % Pt), using an ionic liquid as a stabilizer. The electrochemical surface area, the activity for the oxygen reduction reaction and the amount of H₂O₂ generated during the oxygen reduction reaction (ORR) have been evaluated in a rotating ring disk electrode experiment. The Pt₃M/N-CNT catalysts revealed excellent electrochemical properties compared to a commercial Pt₃Co/Vulcan XC-72 catalyst. The nature of the carbon support plays a key role in determining the properties of the metal nanoparticles, on the preparation of the catalytic layer, and on the electrocatalytic performance in the ORR. On N-CNT supports, the specific activity followed the expected order Pt₃Co > Pt₃Ni, whereas on the annealed N-CNT support, the order was reversed.

Hollow nanoparticles as emerging electrocatalysts for renewable energy conversion reactions

While the realization of clean and sustainable energy conversion systems primarily requires the development of highly efficient catalysts, one of the main issues had been designing the structure of the catalysts to fulfill minimum cost as well as maximum performance. Until now, noble metal-based nanocatalysts had shown outstanding performances toward the oxygen reduction reaction (ORR), oxygen evolution reaction (OER), and hydrogen evolution reaction (HER). However, the scarcity and high cost of them impeded their practical use. Recently, hollow nanostructures including nanocages and nanoframes had emerged as a burgeoning class of promising electrocatalysts. The hollow nanostructures could expose a high proportion of active surfaces while saving the amounts of expensive noble metals. In this review, we introduced recent advances in the synthetic methodologies for generating noble metal-based hollow nanostructures based on thermodynamic and kinetic approaches. We summarized electrocatalytic applications of hollow nanostructures toward the ORR, OER, and HER. We next provided strategies that could endow structural robustness to the flimsy structural nature of hollow structures. Finally, we concluded this review with perspectives to facilitate the development of hollow nanostructure-based catalysts for energy applications.

A Review on Recent Developments and Prospects for the Oxygen Reduction Reaction on Hollow Pt-alloy Nanoparticles

Due to their interesting electrocatalytic properties for the oxygen reduction reaction (ORR), hollow Pt-alloy nanoparticles (NPs) supported on high-surface-area carbon attract growing interest. However, the suitable synthesis methods and associated mechanisms of formation, the reasons for their enhanced specific activity for the ORR, and the nature of adequate alloying elements and carbon supports for this type of nanocatalysts remain open questions. This Review aims at shedding light on these topics with a special emphasis on hollow PtNi NPs supported onto Vulcan C (PtNi/C). We first show how hollow Pt-alloy/C NPs can be synthesized by a mechanism involving galvanic replacement and the nanoscale Kirkendall effect. Nickel, cobalt, copper, zinc, and iron (Ni, Co, Cu, Zn, and Fe, respectively) were tested for the formation of Pt-alloy/C hollow nanostructures. Our results indicate that metals with standard potential -0.4<E<0.4 V (vs. the normal hydrogen electrode) and propensity to spontaneously form metal borides in the presence of sodium borohydride are adequate sacrificial templates. As they lead to smaller hollow Pt-alloy/C NPs, mesoporous carbon supports are also best suited for this type of synthesis. A comparison of the electrocatalytic activity towards the ORR or the electrooxidation of a CO_ads monolayer, methanol or ethanol of hollow and solid Pt-alloy/C NPs underlines the pivotal role of the structural disorder of the metal lattice, and is supported by ab initio calculations. As evidenced by accelerated stress tests simulating proton-exchange membrane fuel cell cathode operating conditions, the beneficial effect of structural disorder is maintained on the long term, thereby bringing promises for the synthesis of highly active and robust ORR electrocatalysts.