Tailor-Made Pt Catalysts with Improved Oxygen Reduction Reaction Stability/Durability

Cobalt Nitride-Implanted PtCo Intermetallic Nanocatalysts for Ultrahigh Fuel Cell Cathode Performance

Stable and active oxygen reduction electrocatalysts are essential for practical fuel cells. Herein, we report a novel class of highly ordered platinum-cobalt (Pt-Co) alloys embedded with cobalt nitride. The intermetallic core-shell catalyst demonstrates an initial mass activity of 0.88 A mgPt-1 at 0.9 V with 71% retention after 30,000 potential cycles of an aggressive square-wave accelerated durability test and loses only 9% of its electrochemical surface area, far exceeding the US Department of Energy 2025 targets, with unprecedented stability and only a minimal voltage loss under practical fuel cell operating conditions. We discover that regulating the atomic ordering in the core results in an optimal lattice configuration that accelerates the oxygen reduction kinetics. The presence of cobalt nitride decorated within PtCo superlattices guarantees a larger barrier to Co dissolution, leading to the excellent endurance of the electrocatalysts. This work brings up a transformative structural engineering strategy for rationally designing high-performing Pt-based catalysts with a unique atomic configuration for broad practical uses in energy conversion technology.

Dopamine-Carbonized Coating PtCo Catalyst with Enhanced Durability toward the Oxygen Reduction Reaction

Stability is the main challenge for the application of PtCo catalysts because Co tends to leach during the electrochemical reaction. Herein, we immerse and adsorb dopamine to densely coat Pt0.8Co0.2 particles and subsequently thermally carbonize the coating into few-layer nitrogen-doped graphene to produce Pt0.8Co0.2@NC. This coating effectively hinders direct contact between Pt0.8Co0.2 particles and the electrolyte, thereby enhancing the stability of the catalyst by preventing Ostwald ripening and suppressing competitive adsorption of toxic species, while also bolstering its antipoisoning ability. Experimental results indicate that the thin coating does not compromise the oxygen reduction reaction activity of the catalyst, showcasing a half-wave potential of 0.81 V in alkaline electrolytes. Spectroscopic results suggest that a strong bonding interaction between Pt and the pyridinic N of N-doped graphene contributes to the generation of a dense coating. The coating layer does not affect the four-electron reaction mechanism of the Pt0.8Co0.2 alloy, and the coordinatively unsaturated carbon atoms on Pt0.8Co0.2@NC serve as active oxygen reduction reaction centers.

Magnesium: properties and rich chemistry for new material synthesis and energy applications

Magnesium (Mg) has many unique properties suitable for applications in the fields of energy conversion and storage. These fields presently rely on noble metals for efficient performance. However, among other challenges, noble metals have low natural abundance, which undermines their sustainability. Mg has a high negative standard reduction potential and a unique crystal structure, and its low melting point at 650 °C makes it a good candidate to replace or supplement numerous other metals in various energy applications. These attractive features are particularly helpful for improving the properties and limits of materials in energy systems. However, knowledge of Mg and its practical uses is still limited, despite recent studies which have reported Mg's key roles in synthesizing new structures and modifying the chemical properties of materials. At present, information about Mg chemistry has been rather scattered without any organized report. The present review highlights the chemistry of Mg and its uses in energy applications such as electrocatalysis, photocatalysis, and secondary batteries, among others. Future perspectives on the development of Mg-based materials are further discussed to identify the challenges that need to be addressed.

A novel approach to pulsed laser deposition of platinum catalyst on carbon particles for use in polymer electrolyte membrane fuel cells

The research undertaken aimed to develop an efficient Pt-based catalyst for polymer electrolyte membrane fuel cells (PEMFCs) by using a cost-effective and efficient physical method to deposit platinum nanoparticles (PtNPs) on carbon supports directly from the platinum target. The method developed avoids the chemical functionalization of the carbon substrate and the chemical synthesis of PtNPs during catalyst fabrication. Platinum was deposited on carbon particles at room temperature using a pulsed laser deposition (PLD) system equipped with an ArF excimer laser (λ = 193 nm). The uniform deposition of PtNPs on carbon supports was achieved thanks to a specially designed electromechanical system that mixed the carbon support particles during platinum deposition. In the studies, Vulcan XC-72R carbon black powder, a popular material used as support in the anodes and cathodes of PEMFCs, and a porous carbon material with a high degree of graphitization were used as carbon supports. The best electrochemical measurement results were obtained for Pt deposited on Vulcan XC-72R. The peak power density measured for this material in a membrane electrode assembly (MEA) of a PEMFC (fed with H₂/Air) was 0.41 W/cm², which is a good result compared to 0.57 W/cm² obtained for commercial 20% Pt Vulcan XC-72R. This result was achieved with three times less Pt catalyst on the carbon support compared to the commercial catalyst, which means that a higher catalyst utilization factor was achieved.

Advances in Low Pt Loading Membrane Electrode Assembly for Proton Exchange Membrane Fuel Cells

Hydrogen has the potential to be one of the solutions that can address environmental pollution and greenhouse emissions from traditional fossil fuels. However, high costs hinder its large-scale commercialization, particularly for enabling devices such as proton exchange membrane fuel cells (PEMFCs). The precious metal Pt is indispensable in boosting the oxygen reduction reaction (ORR) in cathode electrocatalysts from the most crucial component, i.e., the membrane electrode assembly (MEA). MEAs account for a considerable amount of the entire cost of PEMFCs. To address these bottlenecks, researchers either increase Pt utilization efficiency or produce MEAs with enhanced performance but less Pt. Only a few reviews that explain the approaches are available. This review summarizes advances in designing nanocatalysts and optimizing the catalyst layer structure to achieve low-Pt loading MEAs. Different strategies and their corresponding effectiveness, e.g., performance in half-cells or MEA, are summarized and compared. Finally, future directions are discussed and proposed, aiming at affordable, highly active, and durable PEMFCs.

Optimal Pt-Au Alloying for Efficient and Stable Oxygen Reduction Reaction Catalysts

Stabilization of cathode catalysts in hydrogen-fueled proton-exchange membrane fuel cells (PEMFCs) is paramount to their widespread commercialization. Targeting that aim, Pt-Au alloy catalysts with various compositions (Pt₉₅Au₅, Pt₉₀Au₁₀, and Pt₈₀Au₂₀) prepared by magnetron sputtering were investigated. The promising stability improvement of the Pt-Au catalyst, manifested in suppressed platinum dissolution with increasing Au content, was documented over an extended potential range up to 1.5 V_RHE. On the other hand, at elevated concentrations, Au showed a detrimental effect on oxygen reduction reaction activity. A systematic study involving complementary characterization techniques, electrochemistry, and Monte Carlo simulations based on density functional theory data enabled us to gain a comprehensive understanding of the composition-activity-stability relationship to find optimal Pt-Au alloying for maintaining the activity of platinum and improving its resistance to dissolution. According to the results, Pt-Au alloy with 10% gold represent the most promising composition retaining the activity of monometallic Pt while suppressing Pt dissolution by 50% at the upper potential limit of 1.2 V_RHE and by 20% at devastating 1.5 V_RHE.

Electrical Pulse Induced One-step Formation of Atomically Dispersed Pt on Oxide Clusters for Ultra-Low-Temperature Zinc-Air Battery

Atomically dispersed sites anchored on small oxide clusters are attractive new catalytic materials. Herein, we demonstrate an electrical pulse approach to synthesize atomically dispersed Pt on various oxide clusters in one step with nitrogen-doped carbon as the support (Pt₁ -MO_x /CN). As a proof-of-concept application, Pt₁ -FeO_x /CN is shown to exhibit high activity for oxygen reduction reaction (ORR) with a half-wave potential of 0.94 V vs RHE, in contrast to the poor catalytic performance of atomically dispersed Pt on large Fe₂ O₃ nanoparticles. Our work has revealed that, by tuning the size of the iron oxide down to the cluster regime, an optimal OH* adsorption strength for ORR is achieved on Pt₁ -FeO_x /CN due to the regulation of Pt-O bonds. The unique structure and high catalytic performance of Pt₁ -FeO_x /CN enable the Zinc-Air batteries an excellent performance at ultralow temperature of -40 °C with a high peak power density of 45.1 mW cm^-2 and remarkable cycling stability up to 120 h.

Review of High Entropy Alloys Electrocatalysts for Hydrogen Evolution, Oxygen Evolution, and Oxygen Reduction Reaction

Recently, high-entropy alloys (HEAs) have been extensively investigated due to their unique structural design, superior stability, excellent functional feature and superior mechanical performance. However, most of the reported HEAs focus on studying the compositional design and microstructure and mechanical properties of materials. There are relatively few studies on electrochemical performance and theoretical studies of HEAs. In addition, the potential applications of HEAs as energy storage materials for electrocatalysts have attracted widely attention in the development and application aspects of electrocatalysis. It can be attributed to their high conductivity, excellent structural stability and superior electrocatalytic activities with small overpotential and abundant active sites, which is comparable to the commercial noble metal catalysts. In this review, firstly, we briefly discuss the concept and structure characteristics of high entropy alloys. Then, the research progress of high-entropy alloys as electrocatalysis are also summarized, including hydrogen evolution reaction (HER), oxygen evolution reaction (OER) and oxygen reduction reaction (ORR), respectively. Finally, the future development trend of HEAs is also prospected for energy conversion fields.

Electrocatalytic oxygen reduction activity of AgCoCu oxides on reduced graphene oxide in alkaline media

Silver-based electrocatalysts as promising substitutes for platinum materials for cathodic oxygen electroreduction have been extensively researched. Electrocatalytic enhancement of the Ag nanoarchitectonics can be obtained via support structures and amalgamating Ag with one or two additional metals. The work presented here deals with a facile microwave-assisted synthesis to produce bimetallic Ag-Cu and Ag-Co (1:1) oxide nanoparticles (NPs) and trimetallic AgCuCo (0.6:1.5:1.5, 2:1:1, and 6:1:1) oxide NPs supported on a reduced graphene oxide (rGO) matrix. Morphology, composition, and functional groups were methodically analysed using various microscopic and spectroscopic techniques. The as-prepared electrocatalysts were employed as cathode substrates for the oxygen reduction reaction (ORR) in alkaline medium. Varying the Ag fraction in copper cobalt oxide has a significant influence on the ORR activity. At a ratio of 2:1:1, AgCuCo oxide NPs on rGO displayed the best values for onset potential, half-wave potential, and limiting current density (J _k) of 0.94 V vs RHE, 0.78 V, and 3.6 mA·cm^-2, respectively, with an electrochemical active surface area of 66.92 m²·g^-1 and a mass activity of 40.55 mA·mg^-1. The optimum electrocatalyst shows considerable electrochemical stability over 10,000 cycles in 0.1 M KOH solution.

Au-Stabilized Nanoporous PdCuAu Alloys Exhibiting Outstanding Catalytic Activity and Durability for the Formic Acid Oxidation Reaction

Metallic Pd is widely recognized as an efficient electrocatalyst for the formic acid oxidation reaction (FAOR), which unfortunately suffers from poor durability owing to Pd dissolution and CO poisoning. The present work describes an effective method to enhance Pd durability by alloying with Cu and Au. Cu could provide surface OH at low potentials to remove poisonous CO for improved CO resistance. Au, the most inert metal, was added to reduce Pd and Cu dissolution. Moreover, alloying with Cu and Au could also modulate the electronic structure of Pd which is just profitable for the FAOR. The constructed PdCuAu with a nanoporous structure exhibits a specific activity of 14.9 mA cm^-2 and a Pd mass activity of 6012 A g^-1, which is ∼15 times and ∼14 times higher than those of commercial Pd/C. While these two electrocatalysts were used as fuel cell anodes, the maximum power density of the PdCuAu anode (Pd loading 10 μg cm^-2) is 93.2 mW cm^-2 and the value of the Pd/C anode (Pd loading 1.2 mg cm^-2) is 60.3 mW cm^-2. The power efficiency of Pd has been notably increased by 185 times in this home-made nanoporous PdCuAu ternary alloy electrocatalyst.

Engineering of Oxide Protected Gold Nanoparticles

Gold nanoparticles that are partially or fully covered by metal oxide shells provide superior functionality and stability for catalytic and plasmonic applications. Yet, facile methods for controlled fabrication of thin oxide layers on metal nanoparticles are lacking. Here, we report an easy method to reliably engineer thin Ga₂O₃ shells on Au nanoparticles, based on liquid-phase chemical oxidation of Au-Ga alloy nanoparticles. We demonstrate that, with this technique, laminar and ultrathin Ga₂O₃ shells can be grown with ranging thickness from sub- to several monolayers. We show how the localized surface plasmon resonance can be used to understand the reaction process and quantitatively monitor the Ga₂O₃ shell growth. Finally, we demonstrate that the Ga₂O₃ coating prevents sintering of the Au nanoparticles, providing thermal stability to at least 250 °C. This approach, building on dealloying of bimetallic nanoparticles by the solution-phase oxidation, promises a general technique for achieving controlled metal/oxide core/shell nanoparticles.

Strained Pt(221) Facet in a PtCo@Pt-Rich Catalyst Boosts Oxygen Reduction and Hydrogen Evolution Activity

Over the last years, the development of highly active and durable Pt-based electrocatalysts has been identified as the main target for a large-scale industrial application of fuel cells. In this work, we make a significant step ahead in this direction by preparing a high-performance electrocatalyst and suggesting new structure-activity design concepts which could shape the future of oxygen reduction reaction (ORR) catalyst design. For this, we present a new one-dimensional nanowire catalyst consisting of a L1₀ ordered intermetallic PtCo alloy core and compressively strained high-index facets in the Pt-rich shell. We find the nanoscale PtCo catalyst to provide an excellent turnover for the ORR and hydrogen evolution reaction (HER), which we explain from high-resolution transmission electron microscopy and density functional theory calculations to be due to the high ratio of Pt(221) facets. These facets include highly active ORR and HER sites surprisingly on the terraces which are activated by a combination of sub-surface Co-induced high Miller index-related strain and oxygen coverage on the step sites. The low dimensionality of the catalyst provides a cost-efficient use of Pt. In addition, the high catalytic activity and durability are found during both half-cell and proton exchange membrane fuel cell (PEMFC) operations for both ORR and HER. We believe the revealed design concepts for generating active sites on the Pt-based catalyst can open up a new pathway toward the development of high-performance cathode catalysts for PEMFCs and other catalytic systems.

Passive Small Direct Alcohol Fuel Cells for Low-Power Portable Applications: Assessment Based on Innovative Increments since 2018

Passive small direct alcohol fuel cells (PS-DAFCs) are compact, standalone devices capable of electrochemically converting the chemical energy in the fuel/alcohol into electricity, with low pollutant emissions and high energy density. Thus, PS-DAFCs are extremely attractive as sustainable/green off-grid low-power sources (milliwatts to watts), considered as alternatives to batteries for small/portable electric and electronic devices. PS-DAFCs benefit from long life operation and low cost, assuring an efficient and stable supply of inherent non-polluting electricity. This review aims to assess innovations on PS-DAFC technology, as well as discuss the challenges and R&D needs covered on practical examples reported in the scientific literature, since 2018. Hence, this compilation intends to be a guidance tool to researchers, in order to help PS-DAFCs overcome the barriers to a broad market introduction and consequently become prime renewable energy converters and autonomous micropower generators. Only by translating research discoveries into the scale-up and commercialization process of the technology can the best balance between the economic and technical issues such as efficiency, reliability, and durability be achieved. In turn, this will certainly play a crucial role in determining how PS-DAFCs can meet pressing sustainable energy needs.

N-Doped Graphene-Coated Commercial Pt/C Catalysts toward High-Stability and Antipoisoning in Oxygen Reduction Reaction

Stability and antipoisoning effects are the main challenges for the application of commercial Pt/C catalysts. Herein, we soaked and adsorbed polydopamine to coat Pt particles on commercial Pt/C and subsequently converted the coatings to few-layer N-doped graphene by calcination to produce Pt/C@NC. The coatings effectively block the direct contact of Pt nanoparticles and electrolyte, thus enhancing the catalyst stability by avoiding Ostwald ripening and suppressing the competitive adsorption of toxicants, contributing to the enhancement of the antipoisoning ability. More importantly, the coatings do not hurt the oxygen reduction reaction (ORR) activity of commercial Pt/C, which exhibits a half wave potential of 0.84 V in an acidic electrolyte. The spectroscopic and theoretical results confirmed that the coatings originate from a strong Pt bonding to pyridinic N of N-doped graphene and that the high ORR activity results from the coordinately unsaturated carbon atoms, as the real ORR active sites, to strongly capture electrons from Pt.

Synthesis and Characterization of NiCoPt/CNFs Nanoparticles as an Effective Electrocatalyst for Energy Applications

In this work, three nanoparticle samples, Ni4Co2Pt/CNFs, Ni5CoPt/CNFs and Ni6Pt/CNFs, were designed according to the molar ratio during loading on carbon nanofibers (CNFs) using electrospinning and carbonization at 900 °C for 7 h in an argon atmosphere. The metal loading and carbon ratio were fixed at 20 and 80 wt%, respectively. Various analysis tools were used to investigate the chemical composition, structural, morphological, and electrochemical (EC) properties. For samples with varying Co%, the carbonization process reduces the fiber diameter of the obtained electrospun nanofibers from 200-580 nm to 150-200 nm. The EDX mapping revealed that nickel, platinum, and cobalt were evenly and uniformly incorporated into the carbonized PVANFs. The prepared Ni-Co-Pt/CNFs have a face-centered cubic (FCC) structure with slightly increased crystallite size as the Co% decreased. The electrocatalytic properties of the samples were investigated for ethanol, methanol and urea electrooxidation. Using cyclic voltammetry (CV), chronoamperometry, and electrochemical impedance measurements, the catalytic performance and electrode stability were investigated as a function of electrolyte concentration, scan rate, and reaction time. When Co is added to Ni, the activation energy required for the electrooxidation reaction decreases and the electrode stability increases. In 1.5 M methanol, the Ni5CoPt/CNFs electrode showed the lowest onset potential and the highest current density (30.6 A/g). This current density is reduced to 28.2 and 21.2 A/g for 1.5 M ethanol and 0.33 M urea, respectively. The electrooxidation of ethanol, methanol, and urea using our electrocatalysts is a combination of kinetic/diffusion control limiting reactions. This research provided a unique approach to developing an efficient Ni-Co-Pt-based electrooxidation catalyst for ethanol, methanol and urea.

Ultrathin Twisty PdNi Alloy Nanowires as Highly Active ORR Electrocatalysts Exhibiting Morphology-Induced Durability over 200 K Cycles

Even though the anion exchange membrane fuel cells have many advantages, the stability of their electrocatalysts for oxygen reduction reaction (ORR) has remained remarkably poor. We report here on the ultrathin twisty PdNi-alloy nanowires (NWs) exhibiting a very low reaction overpotential with an E_1/2 ∼ 0.95 V versus RHE in alkaline media maintained over 200 K cycles, the highest ever recorded for an electrocatalyst. The mass activity of the used NWs is >10 times higher than fresh commercial Pt/C. Therein, Ni improves the Pd d-band center for a more efficient ORR, and its leaching continuously regenerates the surface active sites. The twisty nanowire morphology imparts multiple anchor points on the electrode surface to arrest their detachment or coalescence and extra stability from self-entanglement. The significance of the NW morphology was further confirmed from the high-temperature durability studies. The study demonstrates that tailoring the number of contact points to the electrode-surface may help realize commercial-grade stability in the highly active electrocatalysts.

Catalyst overcoating engineering towards high-performance electrocatalysis

Clean and sustainable energy needs the development of advanced heterogeneous catalysts as they are of vital importance for electrochemical transformation reactions in renewable energy conversion and storage devices. Advances in nanoscience and material chemistry have afforded great opportunities for the design and optimization of nanostructured electrocatalysts with high efficiency and practical durability. In this review article, we specifically emphasize the synthetic methodologies for the versatile surface overcoating engineering reported to date for optimal electrocatalysts. We discuss the recent progress in the development of surface overcoating-derived electrocatalysts potentially applied in polymer electrolyte fuel cells and water electrolyzers by correlating catalyst intrinsic structures with electrocatalytic properties. Finally, we present the opportunities and perspectives of surface overcoating engineering for the design of advanced (electro)catalysts and their deep exploitation in a broad scope of applications.

Recent progress of electrocatalysts for oxygen reduction in fuel cells

Oxygen reduction reaction (ORR) has gradually been in the limelight in recent years because of its great application potential for fuel cells and rechargeable metal-air batteries. Therefore, significant issues are increasingly focused on developing effective and economical ORR electrocatalysts. This review begins with the reaction mechanisms and theoretical calculations of ORR in acidic and alkaline media. The latest reports and challenges in ORR electrocatalysis are traced. Most importantly, the latest advances in the development of ORR electrocatalysts are presented in detail, including platinum group metal (PGM), transition metal, and carbon-based electrocatalysts with various nanostructures. Furthermore, the development prospects and challenges of ORR electrocatalysts are speculated and discussed. These insights would help to formulate the design guidelines for highly-active ORR electrocatalysts and affect future research to obtain new knowledge for ORR mechanisms.

An Adjacent Atomic Platinum Site Enables Single-Atom Iron with High Oxygen Reduction Reaction Performance

The modulation effect has been widely investigated to tune the electronic state of single-atomic M-N-C catalysts to enhance the activity of oxygen reduction reaction (ORR). However, the in-depth study of modulation effect is rarely reported for the isolated dual-atomic metal sites. Now, the catalytic activities of Fe-N₄ moiety can be enhanced by the adjacent Pt-N₄ moiety through the modulation effect, in which the Pt-N₄ acts as the modulator to tune the 3d electronic orbitals of Fe-N₄ active site and optimize ORR activity. Inspired by this principle, we design and synthesize the electrocatalyst that comprises isolated Fe-N₄ /Pt-N₄ moieties dispersed in the nitrogen-doped carbon matrix (Fe-N₄ /Pt-N₄ @NC) and exhibits a half-wave potential of 0.93 V vs. RHE and negligible activity degradation (ΔE_1/2 =8 mV) after 10000 cycles in 0.1 M KOH. We also demonstrate that the modulation effect is not effective for optimizing the ORR performances of Co-N₄ /Pt-N₄ and Mn-N₄ /Pt-N₄ systems.

Enhanced PEMFC durability with graphitized carbon black cathode catalyst supports under accelerated stress testing

The anti-corrosion properties of the carbon substrates of cathode catalysts play a vital role in the commercialization of fuel cell vehicles. Our report reveals the enhanced durability of graphitized carbon black catalyst substrates in polymer electrolyte membrane fuel cells (PEMFCs), tested under simulated start-stop cycling and high potential holding conditions. Graphitized carbon treated at various temperatures is used as the support for Pt catalysts. The catalyst utilizing graphitized carbon treated at 1800 °C demonstrates superior antioxidation properties and the inhibition of Pt particle coarsening. The decay ratio of the potential at 1000 mA cm-2 has been reduced from 34.9% (commercial Pt/C) to 0.5% during high potential holding accelerated stress testing. Correspondingly, the growth of Pt particles is reduced from 0.95 nm (commercial Pt/C) to 0.08 nm; that is, the coalescence of Pt particles is effectively alleviated upon using graphitized carbon black.

Interfacial Electron Engineering of Palladium and Molybdenum Carbide for Highly Efficient Oxygen Reduction

Interfacial electron engineering between noble metal and transition metal carbide is identified as a powerful strategy to improve the intrinsic activity of electrocatalytic oxygen reduction reaction (ORR). However, this short-range effect and the huge structural differences make it a significant challenge to obtain the desired electrocatalyst with atomically thin noble metal layers. Here, we demonstrated the combinatorial strategies to fabricate the heterostructure electrocatalyst of Mo₂C-coupled Pd atomic layers (AL-Pd/Mo₂C) by precise control of metal-organic framework confinement and covalent interaction. Both atomic characterizations and density functional theory calculations uncovered that the strong electron effect imposed on Pd atomic layers has intensively regulated the electronic structures and d-band center and then optimized the reaction kinetics. Remarkably, AL-Pd/Mo₂C showed the highest ORR electrochemical activity and stability, which delivered a mass activity of 2.055 A mg_Pd^-1 at 0.9 V, which is 22.1, 36.1, and 80.3 times higher than Pt/C, Pd/C, and Pd nanoparticles, respectively. The present work has developed a novel approach for atomically noble metal catalysts and provides new insights into interfacial electron regulation.

Enhanced oxygen reduction reaction activity and durability of Pt nanoparticles deposited on graphene-coated alumina nanofibres

The oxygen reduction reaction (ORR) activity and stability of Pt catalysts deposited on graphene-coated alumina nanofibres (GCNFs) were investigated. The GCNFs were fabricated by catalyst-free chemical vapour deposition. Pt nanoparticles (NPs) were deposited on the nanofibres by sonoelectrochemical and plasma-assisted synthesis methods. Scanning and transmission electron microscopy analyses revealed different surface morphologies of the prepared Pt catalysts, depending on the synthesis procedure. Sonoelectrochemical deposition resulted in a uniform distribution of smaller Pt NPs on the support surface, while plasma-assisted synthesis, along with well-dispersed smaller Pt NPs, led to particle agglomeration at certain nucleation sites. Further details about the surface features were obtained from cyclic voltammetry and CO stripping experiments in 0.1 M HClO₄ solution. Rotating disk electrode investigations revealed that the Pt/GCNF catalyst is more active towards the ORR in acid media than the commercial Pt/C (20 wt%). The prepared catalyst also showed significantly higher durability than commercial Pt/C, with no change in the half-wave potential after 10 000 potential cycles.

Nitrogen-Doped Cobalt Pyrite Yolk-Shell Hollow Spheres for Long-Life Rechargeable Zn-Air Batteries

Limited by the sluggish four-electron transfer process, designing high-performance nonprecious electrocatalysts for the oxygen evolution reaction (OER) and oxygen reduction reaction (ORR) is urgently desired for efficient rechargeable Zn-air batteries (ZABs). Herein, the successful synthesis of porous nitrogen-doped cobalt pyrite yolk-shell nanospheres (N-CoS2 YSSs) is reported. Benefiting from the abundant porosity of the porous yolk-shell structure and unique electronic properties by nitrogen doping, the as-prepared N-CoS2 YSSs possess more exposed active surface, thus giving rise to superior activity for reversible oxygen electrocatalysis and outstanding cycling stability (more than 165 h at 10 mA cm-2) in ZABs, exceeding the commercial Pt/C and RuO2 hybrid catalysts. Moreover, the assembled ZABs, delivering a specific capacity of 640 mAh gZn -1, can be used for practical devices. This work provides a novel tactic to engineer sulfides as high efficiency and promising bifunctional oxygen electrocatalysts for advanced metal-air batteries.

O2 activation by core-shell Ru13@Pt42 particles in comparison with Pt55 particles: a DFT study

The reaction of O₂ with a Ru₁₃@Pt₄₂ core-shell particle consisting of a Ru₁₃ core and a Pt₄₂ shell was theoretically investigated in comparison with Pt₅₅. The O₂ binding energy with Pt₅₅ is larger than that with Ru₁₃@Pt₄₂, and O-O bond cleavage occurs more easily with a smaller activation barrier (E _a) on Pt₅₅ than on Ru₁₃@Pt₄₂. Protonation to the Pt₄₂ surface followed by one-electron reduction leads to the formation of an H atom on the surface with considerable exothermicity. The H atom reacts with the adsorbed O₂ molecule to afford an OOH species with a larger E _a value on Pt₅₅ than on Ru₁₃@Pt₄₂. An OOH species is also formed by protonation of the adsorbed O₂ molecule, followed by one-electron reduction, with a large exothermicity in both Pt₅₅ and Ru₁₃@Pt₄₂. O-OH bond cleavage occurs with a smaller E _a on Pt₅₅ than on Ru₁₃@Pt₄₂. The lower reactivity of Ru₁₃@Pt₄₂ than that of Pt₅₅ on the O-O and O-OH bond cleavages arises from the presence of lower energy in the d-valence band-top and d-band center in Ru₁₃@Pt₄₂ than in Pt₅₅. The smaller E _a for OOH formation on Ru₁₃@Pt₄₂ than on Pt₅₅ arises from weaker Ru₁₃@Pt₄₂-O₂ and Ru₁₃@Pt₄₂-H bonds than the Pt₅₅-O₂ and Pt₅₅-H bonds, respectively. The low-energy d-valence band-top is responsible for the weak Ru₁₃@Pt₄₂-O and Ru₁₃@Pt₄₂-OH bonds. Thus, the low-energy d-valence band-top and d-band center are important properties of the Ru₁₃@Pt₄₂ particle.

Atomic PdAu Interlayer Sandwiched into Pd/Pt Core/Shell Nanowires Achieves Superstable Oxygen Reduction Catalysis

Rationally designing the core/shell architecture of Pt-based electrocatalysts has been demonstrated as an effective way to induce a surface strain effect for promoting the sluggish kinetics of the oxygen reduction reaction (ORR) at the cathode of fuel cells. However, unstable core dissolution and structural collapse usually occur in Pt-based core/shell catalysts during the long-term cycling operation, greatly impacting actual fuel cell applications. Impeding the dissolution of cores beneath the Pt shells is the key to enhancing the catalytic stability of materials. Herein, a method for sandwiching atomic PdAu interlayers into one-dimensional (1D) Pd/Pt core/shell nanowires (NWs) is developed to greatly boost the catalytic stability of subnanometer Pt shells for ORR. The Pd/PdAu/Pt core/shell/shell NWs display only 7.80% degradation of ORR mass activity over 80 000 potential cycles with no dissolution of Pd cores and good preservation of the holistic sandwich core/shell nanostructures. This is a significant improvement of electrocatalytic stability compared with the Pd/Pt core/shell NWs, which deformed and inactivated over 80 000 potential cycles. The density functional theory (DFT) calculations further demonstrate that the electron-transfer bridge Pd and electron reservoir Au, serving in the PdAu atomic interlayer, both guarantee the preservation of the high electroactivity of surface Pt sites during the long-term ORR stability test. In addition, the Pd/PdAu/Pt NWs show a 1.7-fold higher mass activity (MA) for ORR than the conventional Pd/Pt NWs. The enhanced activity can be attributed to the strong interaction between PdAu interlayers and subnanometer-Pt shells, which suppresses the competitive Pd-4d bands and boosts the surface Pt-5d bands toward the Fermi level for higher electroactivity, proved from DFT.

Highly dispersed Pt nanoclusters supported on zeolite-templated carbon for the oxygen reduction reaction

The formation of highly dispersed Pt nanoclusters supported on zeolite-templated carbon (PtNC/ZTC) by a facile electrochemical method as an electrocatalyst for the oxygen reduction reaction (ORR) is reported. The uniform micropores of ZTC serve as nanocages to stabilize the PtNCs with a sharp size distribution of 0.8–1.5 nm. The resultant PtNC/ZTC exhibits excellent catalytic activity for the ORR due to the small size of the Pt clusters and high accessibility of the active sites through the abundant micropores in ZTC.

Electrochemically synthesized highly dispersed Pt nanoclusters (PtNCs) stabilized by the nanocages of zeolite-templated carbon (ZTC) exhibit excellent electrocatalytic performance toward the oxygen reduction reaction.

Catalytic Nanoframes and Beyond

The ever-increasing need for the production and expenditure of sustainable energy is a result of the astonishing rate of consumption of fossil fuels and the accompanying environmental problems. Emphasis is being directed to the generation of sustainable energy by the fuel cell and water splitting technologies. Accordingly, the development of highly efficient electrocatalysts has attracted significant interest, as the fuel cell and water splitting technologies are critically dependent on their performance. Among numerous catalyst designs under investigation, nanoframe catalysts have an intrinsically large surface area per volume and a tunable composition, which impacts the number of catalytically active sites and their intrinsic catalytic activity, respectively. Nevertheless, the structural integrity of the nanoframe during electrochemical operation is an ongoing concern. Some significant advances in the field of nanoframe catalysts have been recently accomplished, specifically geared to resolving the catalytic stability concerns and significantly boosting the intrinsic catalytic activity of the active sites. Herein, general synthetic concepts of nanoframe structures and their structure-dependent catalytic performance are summarized, along with recent notable advances in this field. A discussion on the remaining challenges and future directions, addressing the limitations of nanoframe catalysts, are also provided.

Stable and active Pt colloid preparation by modified citrate reduction and a mechanism analysis of inorganic additives

Ultra-small and monodispersed Pt nanoparticles (NPs) have been successfully synthesized in polymer electrolyte membrane fuel cells. The process normally involves the use of capping agents, organic species, templates, and substrates and is thus complex. Hence, obtaining Pt NPs with a clean surface is challenging. In this study, a method for preparing stable and highly dispersed Pt NPs with clean surfaces is proposed. The method involves the use of a modified Na₃C₆H₅O₇ reduction process assisted by NaNO₃ stabilization. The specific complexations of NO₂^- ions possibly alter the reaction kinetics and lower the growth rate of Pt NPs by retarding the reduction reaction. The optimized Pt/carbon nanotube (CNT) catalysts exhibit high mass activity and moderate activity decay after 10,000 times of potential cycling compared with commercially available Pt/C catalysts. Then, membrane electrode assemblies based on the resultant catalysts are characterized. The cell performance of 744 mW cm^-2 (maximum power density) is achieved after the optimized Pt/CNT catalysts are used in carbon black.

Design and Preparation of Fe-N5 Catalytic Sites in Single-Atom Catalysts for Enhancing the Oxygen Reduction Reaction in Fuel Cells

There is an urgent need for developing nonprecious metal catalysts to replace Pt-based electrocatalysts for oxygen reduction reaction (ORR) in fuel cells. Atomically dispersed M-N_x/C catalysts have shown promising ORR activity; however, enhancing their performance through modulating their active site structure is still a challenge. In this study, a simple approach was proposed for preparing atomically dispersed iron catalysts embedded in nitrogen- and fluorine-doped porous carbon materials with five-coordinated Fe-N₅ sites. The C@PVI-(DFTPP)Fe-800 catalyst, obtained through pyrolysis of a bio-inspired iron porphyrin precursor coordinated with an axial imidazole from the surface of polyvinylimidazole-grafted carbon black at 800 °C under an Ar atmosphere, exhibited a high electrocatalytic activity with a half-wave potential of 0.88 V versus the reversible hydrogen electrode for ORR through a four-electron reduction pathway in alkaline media. In addition, an anion-exchange membrane electrode assembly (MEA) with C@PVI-(DFTPP)Fe-800 as the cathode electrocatalyst generated a maximum power density of 0.104 W cm^-2 and a current density of 0.317 mA cm^-2. X-ray absorption spectroscopy demonstrated that a single-atom catalyst (Fe-N_x/C) with an Fe-N₅ active site can selectively be obtained; furthermore, the catalyst ORR activity can be tuned using fluorine atom doping through appropriate pre-assembling of the molecular catalyst on a carbon support followed by pyrolysis. This provides an effective strategy to prepare structure-performance-correlated electrocatalysts at the molecular level with a large number of M-N_x active sites for ORR. This method can also be utilized for designing other catalysts.

A general carbon monoxide-assisted strategy for synthesizing one-nanometer-thick Pt-based nanowires as effective electrocatalysts

To balance the Pt utilization and the durability is the key issue for developing Pt-based oxygen reduction reaction (ORR) catalysts, and constructing ultrathin one-dimensional (1D) structure provides a practical solution. Here, a facile CO-assisted strategy has been proposed for synthesizing PtFe nanowires (NWs) with an ultrathin diameter of one-nanometer and high aspect ratio for the first time, which demonstrates great universality and can be extended to a ternary system. The NWs are found to grow following an oriented attachment mechanism facilitated by the preferential adsorption and reducibility of CO. Based on composition regulation, PtFe NWs and PtFeCo NWs exhibit superior catalytic performance, of which the electrochemical active surface areas are extremely high, achieving 1.5 folds of that of Pt/C catalyst. Benefiting from the synergistic effect endowed by alloying and the ultrathin anisotropic structure, PtFe NWs and PtFeCo NWs show remarkable mass activity of 0.57 and 0.58 A mg^-1_Pt, respectively, and the durability also meet the 2020 standard of DOE, holding great application potential.

Development of advanced materials for cleaner energy generation through fuel cells

The use of fuel cells in the transportation sector holds promise as a sustainable option for the generation of cleaner energy along with cumulative lesser GHG emissions.