Selective Conversion of Syngas into Tetramethylbenzene via an Aldol-Aromatic Mechanism

Redefining the Symphony of Light Aromatic Synthesis Beyond Fossil Fuels: A Journey Navigating through a Fe-Based/HZSM-5 Tandem Route for Syngas Conversion

The escalating concerns about traditional reliance on fossil fuels and environmental issues associated with their exploitation have spurred efforts to explore eco-friendly alternative processes. Since then, in an era where the imperative for renewable practices is paramount, the aromatic synthesis industry has embarked on a journey to diversify its feedstock portfolio, offering a transformative pathway toward carbon neutrality stewardship. This Review delves into the dynamic landscape of aromatic synthesis, elucidating the pivotal role of renewable resources through syngas/CO2 utilization in reshaping the industry's net-zero carbon narrative. Through a meticulous examination of recent advancements, the current Review navigates the trajectory toward admissible aromatics production, highlighting the emergence of Fischer-Tropsch tandem catalysis as a game-changing approach. Scrutinizing the meliorated interplay of Fe-based catalysts and HZSM-5 molecular sieves would uncover the revolutionary potential of rationale design and optimization of integrated catalytic systems in driving the conversion of syngas/CO2 into aromatic hydrocarbons (especially BTX). In essence, the current Review would illuminate the path toward cutting-edge research through in-depth analysis of the transformative power of tandem catalysis and its capacity to propel carbon neutrality goals by unraveling the complexities of renewable aromatic synthesis and paving the way for a carbon-neutral and resilient tomorrow.

Dual-engine-driven realizing high-yield synthesis of Para-Xylene directly from CO2-containing syngas

The direct synthesis of light aromatics, especially para-xylene (p-X), from syngas/CO2 is drawing strong interest, but improving the space-time yield (STY) of p-X is a significant challenge. Here, a dynamic "dual-engine-driven" (DED) catalytic system is designed by combining two partners of ZnCr and FeMn (named "dual-engine") with Z5@SiO2 capsule zeolite. The DED catalyst of 1.0%FeMn&[ZnCr&Z5@SiO2] shows an extremely higher p-X STY of 36.1 gp-x·kgcat-1·h-1, about eight times higher than that of [ZnCr&Z5]. DED manipulates ZnCr engine for methanol formation and drives FeMn engine for light olefins generation together, and then the formed methanol and light olefins are coordinately converted in situ into p-X-rich aromatics over Z5@SiO2. The DED model boosts the driving force for syngas/CO2 conversion, simultaneously concerting the cooperation of "dual-engine" for p-X generation, resulting in extremely high STY of p-X. This study achieves non-petroleum p-X production at industrial-relevant level and advances knowledge in designing innovative heterogeneous catalysts.

Fabrication and Characterization of Dielectric ZnCr2O4 Nanopowders and Thin Films for Parallel-Plate Capacitor Applications

We report here the successful shape-controlled synthesis of dielectric spinel-type ZnCr2O4 nanoparticles by using a simple sol-gel auto-combustion method followed by successive heat treatment steps of the resulting powders at temperatures from 500 to 900 °C and from 5 to 11 h, in air. A systematic study of the dependence of the morphology of the nanoparticles on the annealing time and temperature was performed by using field effect scanning electron microscopy (FE-SEM), powder X-ray diffraction (PXRD) and structure refinement by the Rietveld method, dynamic lattice analysis and broadband dielectric spectrometry, respectively. It was observed for the first time that when the aerobic post-synthesis heat treatment temperature increases progressively from 500 to 900 °C, the ZnCr2O4 nanoparticles: (i) increase in size from 10 to 350 nm and (ii) develop well-defined facets, changing their shape from shapeless to truncated octahedrons and eventually pseudo-octahedra. The samples were found to exhibit high dielectric constant values and low dielectric losses with the best dielectric performance characteristics displayed by the 350 nm pseudo-octahedral nanoparticles whose permittivity reaches a value of ε = 1500 and a dielectric loss tan δ = 5 × 10-4 at a frequency of 1 Hz. Nanoparticulate ZnCr2O4-based thin films with a thickness varying from 0.5 to 2 μm were fabricated by the drop-casting method and subsequently incorporated into planar capacitors whose dielectric performance was characterized. This study undoubtedly shows that the dielectric properties of nanostructured zinc chromite powders can be engineered by the rational control of their morphology upon the variation of the post-synthesis heat treatment process.

COx conversion to aromatics: a mini-review of nanoscale performance

The conversion of CO_x into value-added green aromatics is considered as a promising route to achieve the world's decarbonization due to its considerable thermodynamic driving force and atomic economy where low H/C ratio aromatics are chosen as a product. It is enabled by bifunctional nano-catalysts composed of metal oxides with abundant oxygen vacancies and acid zeolites, thus realizing superior selectivity in hydrocarbons at the single pass of CO_x conversion. In this mini-review, we mainly provide some thought-provoking insights at the nanoscale of this complicated process including the proximity of active sites, reaction mechanism, asymmetric desorption behavior of intermediates and final products and overall thermodynamic analysis. The facile surface diffusion of intermediates owing to the proximity of active sites stimulates the reaction, which follows an autocatalytic process. This positive feedback attributed to the autocatalytic cycle accelerates the transformation of energy and materials in the thermodynamically optimal direction, making the reaction highly selective towards the final products. This complicated coupling process, like a nano-maze constituted by these micro-environment factors, is complicated in terms of the reaction pathway but highly selective to a fixed direction guided by overall thermodynamics. Deep understanding of such an autocatalytic cycle at the nanoscale paves the way for the rational design of next-generation high-performance catalysts.

Accelerating syngas-to-aromatic conversion via spontaneously monodispersed Fe in ZnCr2O4 spinel

Spontaneous monodispersion of reducible active species (e.g., Fe, Co) and their stabilization in reductive atmospheres remain a key challenge in catalytic syngas chemistry. In this study, we present a series of catalysts including spontaneously monodispersed and enriched Fe on ZnCr₂O₄. Deep investigation shows remarkable performance in the syngas-to-aromatic reaction only when monodispersed Fe coupled with a H-ZSM-5 zeolite. Monodispersed Fe increases the turnover frequency from 0.14 to 0.48 s⁻¹ without sacrificing the record high selectivity of total aromatics (80–90%) at a single pass. The increased activity is ascribed to more efficient activation of CO and H₂ at oxygen vacancy nearest to the isolated Fe site and the prevention of carbide formation. Atomic precise characterization and theoretical calculations shed light on the origin and implications of spontaneous Fe monodispersion, which provide guidance to the design of next-generation catalyst for upgrading small molecules to synthetic fuels and chemicals.

Spontaneous monodispersion of active species and their stabilization in reductive atmospheres remain a challenge in catalytic syngas chemistry. Here the authors demonstrate that syngas-to-aromatic conversion can be significantly accelerated by the spontaneously monodispersed Fe in ZnCr₂O₄ spinel.

Tandem Reactions over Zeolite-Based Catalysts in Syngas Conversion

Syngas conversion can play a vital role in providing energy and chemical supplies while meeting environmental requirements as the world gradually shifts toward a net-zero. While prospects of this process cannot be doubted, there is a lingering challenge in distinct product selectivity over the bulk transitional metal catalysts. To advance research in this respect, composite catalysts comprising traditional metal catalysts and zeolites have been deployed to distinct product selectivity while suppressing side reactions. Zeolites are common but highly efficient materials used in the chemical industry for hydroprocessing. Combining the advantages of zeolites and some transition metal catalysts has promoted the catalytic production of various hydrocarbons (e.g., light olefins, aromatics, and liquid fuels) and oxygenates (e.g., methanol, dimethyl ether, formic acid, and higher alcohols) from syngas. In this outlook, a thorough revelation on recent progress in syngas conversion to various products over metal-zeolite composite catalysts is validated. The strategies adopted to couple the metal species and zeolite material into a composite as well as the consequential morphologies for specific product selectivity are highlighted. The key zeolite descriptors that influence catalytic performance, such as framework topologies, proximity and confinement effects, acidities and cations, pore systems, and particle sizes are discussed to provide a deep understanding of the significance of zeolites in syngas conversion. Finally, an outlook regarding challenges and opportunities for syngas conversion using zeolite-based catalysts to meet emerging energy and environmental demands is also presented.

Progressive steps and catalytic cycles in methanol-to-hydrocarbons reaction over acidic zeolites

Understanding the complete reaction network and mechanism of methanol-to-hydrocarbons remains a key challenge in the field of zeolite catalysis and C1 chemistry. Inspired by the identification of the reactive surface methoxy species on solid acids, several direct mechanisms associated with the formation of the first C-C bond in methanol conversion have been recently disclosed. Identifying the stepwise involvement of the initial intermediates containing the first C-C bond in the whole reaction process of methanol-to-hydrocarbons conversion becomes possible and attractive for the further development of this important reaction. Herein, several initial unsaturated aldehydes/ketones containing the C-C bond are identified via complementary spectroscopic techniques. With the combination of kinetic and spectroscopic analyses, a complete roadmap of the zeolite-catalyzed methanol-to-hydrocarbons conversion from the initial C-C bonds to the hydrocarbon pool species via the oxygen-containing unsaturated intermediates is clearly illustrated. With the participation of both Brønsted and Lewis acid sites in H-ZSM-5 zeolite, an initial aldol-cycle is proposed, which can be closely connected to the well-known dual-cycle mechanism in the methanol-to-hydrocarbons conversion.

Synthesis of durene by methylation of 1,2,4-trimethylbenzene with syngas over bifunctional CuZnZrOx–HZSM-5 catalysts

1,2,4,5-Tetramethylbenzene (durene) is a value-added aromatic used in producing high-end polyesters. The known synthesis routes of durene by 1,2,4-trimethylbenzene (1,2,4-TriMB) methylation with methanol or direct conversion from syngas suffer from...

Towards the development of the emerging process of CO2 heterogenous hydrogenation into high-value unsaturated heavy hydrocarbons

The emerging process of CO₂ hydrogenation through heterogenous catalysis into important bulk chemicals provides an alternative strategy for sustainable and low-cost production of valuable chemicals, and brings an important chance for mitigating CO₂ emissions. Direct synthesis of the family of unsaturated heavy hydrocarbons such as α-olefins and aromatics via CO₂ hydrogenation is more attractive and challenging than the production of short-chain products to modern society, suffering from the difficult control between C-O activation and C-C coupling towards long-chain hydrocarbons. In the past several years, rapid progress has been achieved in the development of efficient catalysts for the process and understanding of their catalytic mechanisms. In this review, we provide a comprehensive, authoritative and critical overview of the substantial progress in the synthesis of α-olefins and aromatics from CO₂ hydrogenation via direct and indirect routes. The rational fabrication and design of catalysts, proximity effects of multi-active sites, stability and deactivation of catalysts, reaction mechanisms and reactor design are systematically discussed. Finally, current challenges and potential applications in the development of advanced catalysts, as well as opportunities of next-generation CO₂ hydrogenation techniques for carbon neutrality in future are proposed.

Visualizing Element Migration over Bifunctional Metal-Zeolite Catalysts and its Impact on Catalysis

The catalytic performance of composite catalysts is not only affected by the physicochemical properties of each component, but also the proximity and interaction between them. Herein, we employ four representative oxides (In₂ O₃ , ZnO, Cr₂ O₃ , and ZrO₂ ) to combine with H-ZSM-5 for the hydrogenation of CO₂ to hydrocarbons directed by methanol intermediate and clarify the correlation between metal migration and the catalytic performance. The migration of metals to zeolite driven by the harsh reaction conditions can be visualized by electron microscopy, meanwhile, the change of zeolite acidity is also carefully characterized. The protonic sites of H-ZSM-5 are neutralized by mobile indium and zinc species via a solid ion-exchange mechanism, resulting in a drastic decrease of C₂₊ hydrocarbon products over In₂ O₃ /H-ZSM-5 and ZnO/H-ZSM-5. While, the thermomigration ability of chromium and zirconium species is not significant, endowing Cr₂ O₃ /H-ZSM-5 and ZrO₂ /H-ZSM-5 catalysts with high selectivity of C₂₊ hydrocarbons.