Promising Cathode Materials for Sodium-Ion Batteries from Lab to Application

Gradient Sodium Deficiency Optimization in O3-Type Cathode Materials for Superior Performance and Air Stability

O3-type layered oxides are promising cathode materials for sodium-ion batteries due to their easy synthesis and high sodium content. However, complex phase transitions and poor air stability limit their practical applications. Introducing sodium deficiency suppresses reactions with air and improves phase stability, but often at the cost of significantly compromising the sodium storage capacity. Herein, we present a hierarchical composition regulation strategy to achieve radial concentration control of sodium in the O3-type layered oxides, constructing radially distributed sodium gradients. The gradient Na content structure not only can alleviate the volume changes caused by the O3-P3 phase transition, which minimizes the degradation of electrochemical performance during cycling, but also suppresses Na+/H+ exchange. This ensures enhanced air stability, improved kinetic performance, and cycling stability. The modified cathode material exhibits a capacity retention rate of 93.37% after 400 cycles at 5 C. When exposed to 82% relative humidity, CO2 concentration of 3044 ppm for 10 h, it still maintains a specific capacity of 84.9 mA h g-1 after 300 cycles at 1 C, with a capacity retention rate of 77.27%. This work provides a strategy for radial sodium concentration control, contributing to the development of high-performance and air-stable O3-type sodium-ion battery cathode materials.

High-Energy, High-Power Sodium-Ion Batteries from a Layered Organic Cathode

Sodium-ion batteries (SIBs) attract significant attention due to their potential as an alternative energy storage solution, yet challenges persist due to the limited energy density of existing cathode materials. In principle, redox-active organic materials can tackle this challenge because of their high theoretical energy densities. However, electrode-level energy densities of organic electrodes are compromised due to their poor electron/ion transport and severe dissolution. Here, we report the use of a low-bandgap, conductive, and highly insoluble layered metal-free cathode material for SIBs. It exhibits a high theoretical capacity of 355 mAh g-1 per formula unit, enabled by a four-electron redox process, and achieves an electrode-level energy density of 606 Wh kg-1electrode (90 wt % active material) along with excellent cycling stability. It allows for facile two-dimensional Na+ diffusion, which enables a high intrinsic rate capability. Growth of the active cathode material in the presence of as little as 2 wt % carboxyl-functionalized carbon nanotubes improves charge transport and charge transfer kinetics and further enhances the power performance. Altogether, these allow the construction of SIB cells built from an affordable, sustainable organic small molecule, which provide a cathode energy density of 472 Wh kg-1electrode when charging/discharging in 90 s and a top specific power of 31.6 kW kg-1electrode.

Building Robust Manganese Hexacyanoferrate Cathode for Long-Cycle-Life Sodium-Ion Batteries

Manganese Hexacyanoferrate (Mn─HCF) is a preferred cathode material for sodium-ion batteries used in large-scale energy storage. However, the inherent vacancies and the presence of H2O within the imperfect crystal structure of Mn─HCF lead to material failure and interface failure when used as a cathode. Addressing the challenge of constructing a stable cathode is an urgent scientific problem that needs to be solved to enhance the performance and lifespan of these batteries. In this review, the crystal structure of Mn─HCF is first introduced, explaining the formation mechanism of vacancies and exploring the various ways in which H2O molecules can be present within the crystal structure. Then comprehensively summarize the mechanisms of material and interfacial failure in Mn─HCF, highlighting the key factors contributing to these issues. Additionally, eight modification strategies designed to address these failure mechanisms are encapsulated, including vacancy regulation, transition metal substitution, high entropy, the pillar effect, interstitial H2O removal, surface coating, surface vacancy repair, and cathode electrolyte interphase reinforcement. This comprehensive review of the current research advances on Mn─HCF aims to provide valuable guidance and direction for addressing the existing challenges in their application within SIBs.

A Self-Constructed Mg2+/K+ Co-Doped Prussian Blue with Superior Cycling Stability Enabled by Enhanced Coulombic Attraction

Prussian blue (PB) is regarded as a promising cathode for sodium-ion batteries because of its sustainable precursor elements (e.g., Mn, Fe), easy preparation, and unique framework structure. However, the unstable structure and inherent crystal H2O restrain its practical application. For this purpose, a self-constructed trace Mg2+/K+ co-doped PB prepared via a sea-water-mediated method is proposed to address this problem. The Mg2+/K+ co-doping in the Na sites of PB is permitted by both thermodynamics and kinetics factors when synthesized in sea water. The results reveal that the introduced Mg2+ and K+ are immovable in the PB lattices and can form stronger K‒N and Mg‒N Coulombic attraction to relieve phase transition and element dissolution. Besides, the Mg2+/K+ co-doping can reduce defect and H2O contents. As a result, the PB prepared in sea water exhibits an extremely long cycle life (80.1% retention after 2400 cycles) and superior rate capability (90.4% capacity retention at 20 C relative to that at 0.1 C). To address its practical applications, a sodium salts recycling strategy is proposed to greatly reduce the PB production cost. This work provides a self-constructed Mg2+/K+ co-doped high-performance PB at a low preparation cost for sustainable, large-scale energy storage.

Modeling High Concentration Bisalt-in-Sulfolane Electrolytes and the Observation of Ligand-Bridged Cation-Pair Complexes

Despite the abundance of sodium over lithium in Earth's crust and the copious amounts of expensive lithium salt required to make Li-ion high-concentration electrolytes (HCEs), studies of HCEs made from sodium salts remain sparse. A comparative molecular-level study of Li- and Na-ion HCEs and mixed cation or bisalt HCEs in an organic solvent is missing. To fill this gap, we studied model HCEs of pure and mixed Li and Na salts of bis(fluorosulfonyl)amide (FSI) in sulfolane using a confluence of classical molecular dynamics (MD), ab initio MD (AIMD) simulations, and quantum chemical cluster calculations. While Li-ion HCEs display transport properties superior to those of Na-ion HCEs, the latter's performance can be considerably improved by replacing even 25% of Na-ions with Li-ions. While the effects of doping are largely systemic, a larger sensitivity of the identity of solvation shells of Li-ions to the Li-content of the HCE is observed; in contrast, those of Na-ions are more oblivious to it. Fascinating ligand-bridged, short-distance cation pairs observed in the classical MD simulations are confirmed using density functional theory-based AIMD simulations. Quantum chemical calculations in the gas phase reveal the thermodynamic stability of such cation pairs complexed with multiple anions and solvent molecules.

Boosting sodium storage performance of Na0.44MnO2 through surface modification with conductive polymer PPy utilizing sonication-assisted dispersion

The search for suitable electrode materials for sodium storage in sodium-ion batteries (SIBs) poses significant challenges. Na0.44MnO2 (NMO) has emerged as a promising candidate among various cathode materials due to its distinct three-dimensional tunnel structure, which facilitates Na+ diffusion and governs structural stress fluctuations during Na+ intercalation/deintercalation. However, NMO faces obstacles such as limited electronic conductivity, lattice distortion induced by the Jahn-Teller effect of Mn3+ during cycling, and Mn3+ disproportionation leading to material dissolution, which affects cycling durability. To overcome these problems, Na0.44MnO2/polypyrrole (NMO/PPy) composites were fabricated through surface modification of the conductive PPy using an ultrasonically assisted dispersion method. Experimental results show that NMO/PPy with a 7 wt% PPy content exhibits superior sodium storage capabilities. Specifically, at a current density of 0.5C, the initial specific discharge capacity reaches 135.2 mA h g-1, a 12.1% increase over pristine NMO, with a capacity retention of 94.5% after 100 cycles. Of particular note is a capacity retention of 82% after 500 cycles at 1C, attributed to the PPy coating, which suppresses Mn3+ side reactions, enhances the structural stability and electronic conductivity of NMO, and accelerates Na+ diffusion. These results suggest that the use of conductive polymer coatings represents a simple and effective strategy to improve the sodium storage capacity of NMO, paving the way for the further development of high-performance SIB cathodes.

Achieving High-Capacity Cathode Presodiation Agent Via Triggering Anionic Oxidation Activity in Sodium Oxide

Compensating for the irreversible loss of limited active sodium (Na) is crucial for enhancing the energy density of practical sodium-ion batteries (SIBs) full-cell, especially when employing hard carbon anode with initially lower coulombic efficiency. Introducing sacrificial cathode presodiation agents, particularly those that own potential anionic oxidation activity with a high theoretical capacity, can provide additional sodium sources for compensating Na loss. Herein, Ni atoms are precisely implanted at the Na sites within Na2O framework, obtaining a (Na0.89Ni0.05□0.06)2O (Ni-Na2O) presodiation agent. The synergistic interaction between Na vacancies and Ni catalyst effectively tunes the band structure, forming moderate Ni-O covalent bonds, activating the oxidation activity of oxygen anion, reducing the decomposition overpotential to 2.8 V (vs Na/Na+), and achieving a high presodiation capacity of 710 mAh/g≈Na2O (Na2O decomposition rate >80%). Incorporating currently-modified presodiation agent with Na3V2(PO4)3 and Na2/3Ni2/3Mn1/3O2 cathodes, the energy density of corresponding Na-ion full-cells presents an essential improvement of 23.9% and 19.3%, respectively. Further, not limited to Ni-Na2O, the structure-function relationship between the anionic oxidation mechanism and electrode-electrolyte interface fabrication is revealed as a paradigm for the development of sacrificial cathode presodiation agent.

Sodium layered oxide cathodes: properties, practicality and prospects

Rechargeable sodium-ion batteries (SIBs) have emerged as an advanced electrochemical energy storage technology with potential to alleviate the dependence on lithium resources. Similar to Li-ion batteries, the cathode materials play a decisive role in the cost and energy output of SIBs. Among various cathode materials, Na layered transition-metal (TM) oxides have become an appealing choice owing to their facile synthesis, high Na storage capacity/voltage that are suitable for use in high-energy SIBs, and high adaptivity to the large-scale manufacture of Li layered oxide analogues. However, going from the lab to the market, the practical use of Na layered oxide cathodes is limited by the ambiguous understanding of the fundamental structure-performance correlation of cathode materials and lack of customized material design strategies to meet the diverse demands in practical storage applications. In this review, we attempt to clarify the fundamental misunderstandings by elaborating the correlations between the electron configuration of the critical capacity-contributing elements (e.g., TM cations and oxygen anion) in oxides and their influence on the Na (de)intercalation (electro)chemistry and storage properties of the cathode. Subsequently, we discuss the issues that hinder the practical use of layered oxide cathodes, their origins and the corresponding strategies to address their issues and accelerate the target-oriented research and development of cathode materials. Finally, we discuss several new Na layered cathode materials that show prospects for next-generation SIBs, including layered oxides with anion redox and high entropy and highlight the use of layered oxides as cathodes for solid-state SIBs with higher energy and safety. In summary, we aim to offer insights into the rational design of high-performance Na layered oxide cathode materials towards the practical realization of sustainable electrochemical energy storage at a low cost.

Routes to high-performance layered oxide cathodes for sodium-ion batteries

Sodium-ion batteries (SIBs) are experiencing a large-scale renaissance to supplement or replace expensive lithium-ion batteries (LIBs) and low energy density lead-acid batteries in electrical energy storage systems and other applications. In this case, layered oxide materials have become one of the most popular cathode candidates for SIBs because of their low cost and comparatively facile synthesis method. However, the intrinsic shortcomings of layered oxide cathodes, which severely limit their commercialization process, urgently need to be addressed. In this review, inherent challenges associated with layered oxide cathodes for SIBs, such as their irreversible multiphase transition, poor air stability, and low energy density, are systematically summarized and discussed, together with strategies to overcome these dilemmas through bulk phase modulation, surface/interface modification, functional structure manipulation, and cationic and anionic redox optimization. Emphasis is placed on investigating variations in the chemical composition and structural configuration of layered oxide cathodes and how they affect the electrochemical behavior of the cathodes to illustrate how these issues can be addressed. The summary of failure mechanisms and corresponding modification strategies of layered oxide cathodes presented herein provides a valuable reference for scientific and practical issues related to the development of SIBs.

Entropy-Driven Enhancement of the Conductivity and Phase Purity of Na4Fe3(PO4)2P2O7 as the Superior Cathode in Sodium-Ion Batteries

Na4Fe3(PO4)2(P2O7) (NFPP) is regarded as a promising cathode material for sodium-ion batteries (SIBs) owing to its low cost, easy manufacture, environmental purity, high structural stability, unique three-dimensional Na-ion diffusion channels, and appropriate working voltage. However, for NFPP, the low conductivity of electrons and ions limits their capacity and power density. The generation of NaFeP2O7 and NaFePO4 inhibits the diffusion of sodium ions and reduces reversible capacity and rate performance during the manufacturing process in synthesis methods. Herein, we report an entropy-driven approach to enhance the electronic conductivity and, concurrently, phase purity of NFPP as the superior cathode in sodium-ion batteries. This approach was realized via Ti ions substituting different ratios of Fe-occupied sites in the NFPP lattice (denoted as NTFPP-X, T is the Ti in the lattice, X is the ratio of Ti-substitution) with the configurational entropic increment of the lattice structures from 0.68 R to 0.79 R. Specifically, 5% Ti-substituted lattice (NTFPP-0.05) inducing entropic augmentation not only improves the electronic conductivity from 7.1 × 10-2 S/m to 8.6 × 10-2 S/m but also generates the pure-phase of NFPP (suppressing the impure phases of the NaFeP2O7 and NaFePO4) of the lattice structure, which is validated by a series of characterizations, including powder X-ray diffraction (XRD), Fourier transform infrared spectra (FT-IR), X-ray photoelectron spectroscopy (XPS), and density functional theory (DFT). Benefiting from the Ti replacement in the lattice, the optimal NTFPP-0.05 composite shows a high first discharge capacity (118.5 mAh g-1 at 0.1 C), superior rate performance (70.5 mAh g-1 at 10 C), and excellent long cycling life (1200 cycles at 10 C with capacity retention of 86.9%). This research proposes a new entropy-driven approach to improve the electrochemical performance of NFPP and reports a low-cost, ultrastable, and high-rate cathode material of NTFPP-0.05 for SIBs.