Stress-Free Two-Way Shape Memory Effects of Semicrystalline Polymer Networks Enhanced by Self-Nucleated Crystallization

Strategy for Fabricating Multiple-Shape Memory Polymeric Materials Based on Solid State Mixing

Traditionally, multiple shape memory polymers (multiple-SMPs) are created by forming either immiscible blends with high phase continuity (cocontinuous or multilayer phase morphology) or miscible blends that exhibit compositional heterogeneity at the nanoscale. Here, a new strategy for the fabrication of multiple-SMPs is proposed. It consists of the possibility of homogeneous mixing of immiscible polymers in the solid state under high pressure and shear deformation conditions. The blends formed in this way exhibit homogeneity of mixing down to the nanoscale, up to 40-95 nm. The transition from immiscible to miscible blends leads to an improvement not only in shape memory but also in the mechanical performance of the blends formed. Polypropylene (PP) and polystyrene (PS) were selected as pairs of immiscible polymers. The method of solid phase mixing is high pressure torsion (HPT). It was shown that the HPT-processed 50% PP/50% PS blend is able to exhibit an excellent triple shape memory effect (shape fixation of ∼94-95%, and recovery of ∼85-95%) with widely tunable (low and high) transition temperatures.

Solvent Content Controlling Strategy for Cocrystallizable Polyesters Enables a Stress-Free Two-Way Shape Memory Effect with Wider Service Temperatures

It is challenging to enhance the stress-free two-way shape memory (stress-free TWSM) effect to obtain a wide range of response temperatures. Herein, a polycaprolactone (PCL)/poly(ω-pentadecalactone) (PPDL) is photocured under UV light irradiation in the solvent of 1,1,2-trichloroethane (TCA), to obtain a series of cross-linked polyesters (CPES). Controlling solvent content (SC) which is removed after the polymerization allows the yielded CPES to perform a regulatable thermodynamic and stress-free TWSM properties. High SC is beneficial to reduce the degree of chain overlap (C/C* ) of PPDL chain segments in the PCL-based CPES network, then causes the cocrystallization of PCL and PPDL and yielding an additional melting-transitions (Tm ). An enhanced stress-free TWSM is obtained in high SC samples (CPES-15-90), reflected in the attainment of a wide range of response temperature, which means a wider service temperature. The enhancement is reflected in higher reversible strain of high SC samples compared with the samples prepared with low SC when varying high trigger temperature (Thigh ). Even at high Thigh , the high SC sample still has reversible strain. Therefore, controlling SC strategy for photocuring copolyester not only provides a new preparation approach for high-performance shape memory (SM) polymers, but also offers new condensed polymer structure to explore.

Sustainable Approach for the Synthesis of a Semicrystalline Polymer with a Reversible Shape-Memory Effect

Shape-memory polymers (SMPs) have demonstrated potential for use in automotive, biomedical, and aerospace industries. However, ensuring the sustainability of these materials remains a challenge. Herein, a sustainable approach to synthesize a semicrystalline polymer using biomass-derivable precursors via catalyst-free polyesterification is presented. The synthesized biodegradable polymer, poly(1,8-octanediol-co-1,12-dodecanedioate-co-citrate) (PODDC), exhibits excellent shape-memory properties, as evidenced by good shape fixity and shape recovery ratios of 98%, along with a large reversible actuation strain of 28%. Without the use of a catalyst, the mild polymerization enables the reconfiguration of the partially cured two-dimensional (2D) film to a three-dimensional (3D) geometric form in the middle process. This study appears to be a step forward in developing sustainable SMPs and a simple way for constructing a 3D structure of a permanent shape.

Narrow response temperature range with excellent reversible shape memory effect for semi-crystalline networks as soft actuators

Complex and controlled reversible actuation inevitably relies on changing thermal fields (direct or indirect) for semi-crystalline reversible shape memory networks. Unfortunately, the non-tunability of thermal signals often brings potential limitations to actuators' applications. In practice, a wide response temperature range (T-range) formed by T_high and T_low in the remarkable reversible actuation is an obvious fact. Herein, we demonstrate the tunability of the transition temperatures while stably maintaining excellent actuation abilities. We further verified that the narrow T-range (24 °C) that had not been reported could present more than 17% reversible strain. Special parameter optimization provides opportunities for potential non-implantable biomedical applications. Therefore, based on target 2W-SMP, a vehicle concept with the drug release and vehicle recovery ability was proposed, proving our approach's feasibility.

Hierarchical network relaxation of a dynamic cross-linked polyolefin elastomer for advanced reversible shape memory effect

Reversible shape-memory polymers (RSMPs) are highly desired for soft actuators due to the repeatability of deformation. Herein, a polyolefin elastomer vitrimer (POEV) was prepared by constructing a dynamic cross-linked network based on boronic ester bonds. POEV showed varied network relaxation in a wide temperature range due to hierarchical network relaxation, and then the entropy decreased and the relaxation of POEV chains was facilely controlled by temperature. The controllable relaxation of POEV by programming the temperature enabled the actuation domain with a reduction in entropy and the skeleton domain with a relatively high entropy can be built in POEV, greatly affecting the reversible shape memory effects (RSMEs). The topological rearrangement resulted from the activated exchange of dynamic covalent bonds, which enables POEV with good shape reconfigurability, and allows for complicated 3D shapes and shape-shifting on demand. More interestingly, combining the decreasing entropy of POEV chains and fully topological rearrangement tailored by temperature, hybrid aligned carbon nanotubes (CNTs) can be constructed in POEV via a two-stage training. Then, the aligned CNTs can enhance the elasticity and act as a hybrid skeleton for RSMEs, avoiding the negative impact of CNTs on the reversible actuation strain. The hierarchical network relaxation facilitates combining all these unusual properties in one shape memory network synergistically, paving new avenues for realizing smart materials with advanced RSME.

Configurational Entropy Regulation in Polyolefin Elastomer/Paraffin Wax Vitrimers by Thermally Responsive Liquid-Solid Transition for Force Storage

The work output of shape memory polymers during shape shifting is desired for practical application as actuators. Herein, a polyolefin elastomer (POE) and paraffin wax (PW) are co-cross-linked by dynamic boronic ester bonds to enhance the network elasticity and the stress transfer between the two phases, endowing high force storage capacity to the prepared vitrimers. Depending on the phase of PW, one-way force storage is realized by programming at a low temperature (25 °C), owing to which solid PW can promote the locking of POE chains in a low-entropy state, while reversible force storage can be realized by programming at a high temperature (75 °C), owing to which the relaxation of chains facilitated by liquid PW can promote the construction of a stable structure. Based on one-way force storage, a weight-lifting machine with a weight of 20 mg prestrained at 25 °C can lift a 100 g weight, showing a lifting ratio of no less than 5000, with a high work output of 0.98 J/g. A high-temperature alarm can be triggered at varied temperatures (43-56 °C) through controlled force release by adjusting the PW content and programmed prestrains. Based on the reversible force storage, crawling robots and artificial muscles with a work output of 0.025 J/g are demonstrated. The dynamic cross-linking network also confers mold-free self-healing capability to POE/PW vitrimers, and the repair efficiency is enhanced compared with the POE vitrimer due to the improved POE chain motion by liquid PW. The realized one-way and reversible force storage and self-healing by POE/PW vitrimers pave the way for the application of SMPs in the fields of soft robotic actuators.

Multiple/Two-Way Shape Memory Poly(urethane-urea-amide) Elastomers

Multiple and two-way reversible shape memory polymers (M/2W-SMPs) are highly promising for many fields due to large deformation, lightweight, strong recovery stress, and fast response rates. Herein, a semi-crystalline block poly(urethane-urea-amide) elastomers (PUUAs) are prepared by the copolymerization of isocyanate-terminated polyurethane (OPU) and amino-terminated oligomeric polyamide-1212 (OPA). PUUAs, composed of OPA as stationary phase and PTMEG as reversible phase, exhibit excellent rigidity, flexibility, and resilience, and cPUUA-C₇ -S₂₅ exhibits the best tensile property with strength of 10.3 MPa and elongation at break of 360.2%. Besides, all the PUUAs possess two crystallization/melting temperatures and a glass transition temperature, which endow PUUAs with multiple and reversible two-way shape memory effect (M/2W-SME). Physically crosslinked PUUA-C₀ -S₂₅ exhibits excellent dual and triple shape memory, and micro chemically crosslinked cPUUA-C₇ -S₂₅ further shows quadruple shape memory behavior. Additionally, both PUUA-C₀ -S₂₅ and cPUUA-C₇ -S₂₅ have 2W-SME. Intriguingly, cPUUA-C₇ -S₂₅ can achieve a higher temperature (up to 165 °C) SME, which makes it suitable for more complex and changeable applications. Based on the advantages of M/2W-SME, a temperature-responsive application scenario where PUUAs can transform spontaneously among different shapes is designed. These unique M/2W-SME and high-temperature SME will enable the applications of high-temperature sensors, actuators, and aerospace equipment.

Self-Sensing Actuators Based on a Stiffness Variable Reversible Shape Memory Polymer Enabled by a Phase Change Material

Soft actuators with integrated mechanical and actuation properties and self-sensing ability are still a challenge. Herein, a stiffness variable polyolefin elastomer (POE) with a reversible shape memory effect is prepared by introducing a typical phase change material, i.e., paraffin wax (PW). It is found that the variable stiffness of POE induced by PW can balance the reversible strain and load-bearing capability of actuators. Especially, carbon nanotubes (CNTs) are concentrated in a thin surface layer by spraying and hot pressing in the soft state of POE/PW blends, providing signal transductions for the strain and temperature perception for actuators. Taking advantage of tunable reversible deformation and mechanical transformation of the POE/PW actuator, different biomimetic robotics, including grippers with high load-bearing capability (weight-lifting ratio > 146), walking robots that can sense angles of joints, and high-temperature warning robots are demonstrated. A scheme combining the variable stiffness and electrical properties provides a versatile strategy to integrate actuation performance and self-sensing ability, inspiring the development of multifunctional composite designs for soft robotics.

In Situ Construction of Thermotropic Shape Memory Polymer in Wood for Enhancing Its Dimensional Stability

The extension of wood to a wider field has been restrained significantly due to its dimensional instability that arises from variation in moisture content, which in turn brings about the risk of cracking, warping or distortion. This work proposed a novel strategy to stabilize wood by means of the in situ construction of a thermotropic shape memory polymer (SMP) inside wood. The cross-linked copolymer network (PMP) with good shape memory behavior was first investigated based on the reaction of methyl methacrylate (MMA) and polyethylene glycol diacrylate (PEGDA) in a water/ethanol solution; then, the PMP was constructed inside wood via vacuum-pressure impregnation and in situ polymerization. The weight gain, volume increment and morphology observations clearly revealed that the PMP was mainly present in wood cell lumens, cell walls and pits. The presence of PMP significantly enhanced the dimensional stability of and reduced the cracks in wood. The desirable shape recovery abilities of PMP under heating-cooling cycles were considered to be the main reasons for wood dimensional stabilization, because it could counteract the internal stress or retard the shrinkage of cell walls once water was evaporated from the wood. This study provided a novel and reliable approach for wood modification.

Arbitrarily Reconfigurable and Thermadapt Reversible Two-Way Shape Memory Poly(thiourethane) Accomplished by Multiple Dynamic Covalent Bonds

The fabrication of a single polymer network that exhibits a good reversible two-way shape memory effect (2W-SME), can be formed into arbitrarily complex three-dimensional (3D) shapes, and is recyclable remains a challenge. Herein, we design and fabricate poly(thiourethane) (PTU) networks with an excellent thermadapt reversible 2W-SME, arbitrary reconfigurability, and good recyclability via the synergistic effects of multiple dynamic covalent bonds (i.e., ester, urethane, and thiourethane bonds). The PTU samples with good mechanical performance simultaneously demonstrate a maximum tensile stress of 29.7 ± 1.1 MPa and a high strain of 474.8 ± 7.5%. In addition, the fraction of reversible strain of the PTU with 20 wt % hard segment reaches 22.4% during the reversible 2W-SME, where the fraction of reversible strain is enhanced by self-nucleated crystallization of the PTU. A sample with arbitrarily complex permanent 3D shapes can be realized via the solid-state plasticity, and that sample also exhibits excellent reversible 2W-SME. A smart light-responsive actuator with a double control switch is fabricated using a reversible two-way shape memory PTU/MXene film. In addition, the PTU networks are de-cross-linked by alcohol solvolysis, enabling the recovery of monomers and the realization of recyclability. Therefore, the present study involving the design and fabrication of a PTU network for potential applications in intelligent actuators and multifunctional shape-shifting devices provides a new strategy for the development of thermadapt reversible two-way shape memory polymers.

Melt Memory Effects in Poly(Butylene Succinate) Studied by Differential Fast Scanning Calorimetry

It is widely accepted that melt memory effect on polymer crystallization depends on thermal history of the material, however a systematic study of the different parameters involved in the process has been neglected, so far. In this work, poly(butylene succinate) has been selected to analyze the effect of short times and high cooling/heating rates that are relevant from an industrial point of view by taking advantage of fast scanning calorimetry (FSC). The FSC experiments reveal that the width of melt memory temperature range is reduced with the time spent at the self-nucleation temperature (Ts), since annealing of crystals occurs at higher temperatures. The effectiveness of self-nuclei to crystallize the sample is addressed by increasing the cooling rate from Ts temperature. The effect of previous standard state on melt memory is analyzed by (a) changing the cooling/heating rate and (b) applying successive self-nucleation and annealing (SSA) technique, observing a strong correlation between melting enthalpy or crystallinity degree and the extent of melt memory. The acquired knowledge can be extended to other semicrystalline polymers to control accurately the melt memory effect and therefore, the time needed to process the material and its final performance.