Optical Autocatalysis Establishes Novel Spatial Dynamics in Phase Separation of Polymer Blends during Photocuring

Fluorescent Waveguide Lattices for Enhanced Light Harvesting and Solar Cell Performance

We present the properties and performance of fluorescent waveguide lattices as coatings for solar cells, designed to address the significant mismatch between the solar cell's spectral response range and the solar spectrum. Using arrays of microscale visible light optical beams transmitted through photoreactive polymer resins comprising acrylate and silicone monomers and fluorescein o,o'-dimethacrylate comonomer, we photopolymerize well-structured films with single and multiple waveguide lattices. The materials exhibited bright green-yellow fluorescence emission through down-conversion of blue-UV excitation and light redirection from the dye emission and waveguide lattice structure. This enables the films to collect a broader spectrum of light, spanning UV-vis-NIR over an exceptionally wide angular range of ±70°. When employed as encapsulant coatings on commercial silicon solar cells, the polymer waveguide lattices exhibited significant enhancements in solar cell current density. Below 400 nm, the primary mode of enhancement is through down-conversion and light redirection from the dye emission and collection by the waveguides. Above 400 nm, the primary modes of enhancement were a combination of down-conversion, wide-angle light collection, and light redirection from the dye emission and collection by the waveguides. Waveguide lattices with higher dye concentrations produced more well-defined structures better suited for current generation in encapsulated solar cells. Under standard AM 1.5 G irradiation, we observed nominal average current density increases of 0.7 and 1.87 mA/cm² for single waveguide lattices and two intersecting lattices, respectively, across the full ±70° range and reveal optimal dye concentrations and suitable lattice structures for solar cell performance. Our findings demonstrate the significant potential of incorporating down-converting fluorescent dyes in polymer waveguide lattices for improving the current spectral and angular response of solar cell technologies toward increasing clean energy in the energy grid.

Multidirectional Polymer Waveguide Lattices for Enhanced Ultrawide-Angle Light Capture in Silicon Solar Cells

We report the synthesis and characterization of a polymer thin-film structure consisting of two intersecting broadband optical waveguide lattices, and its performance in wide-angle optical energy collection and conversion in silicon solar cells. The structures are synthetically organized via the concurrent irradiation of photoreactive polymer blends by two arrays of intersecting, microscale optical beams transmitted through the medium. Through optical beam-induced photopolymerization and photopolymerization-induced phase separation, well-organized lattices are produced comprising of cylindrical core-cladding waveguide architectures that intersect one another. The optical waveguide properties of the lattices transform the transmission characteristics of the polymer film so that incident optical energy is collected and transmitted along the waveguide axes, rather than their natural directions dictated by refraction, thereby creating efficient light-collecting capability. The embedded structures collectively impart their wide-angle acceptance ranges to enable the film to efficiently collect and interact with light over a large angular range (±70°). When employed as the encapsulant material for a commercial silicon solar cell, the novel light collection and transmission properties result in greater wide-angle conversion efficiency and electrical current density, compared to a single vertically aligned waveguide array. The sustained and greater conversion of light afforded by the encapsulating optical material promises to increase solar cell performance by enabling ultrawide-angle solar energy conversion.

Simulations of Structure and Morphology in Photoreactive Polymer Blends under Multibeam Irradiation

We present a theoretical study of the organization of photoreactive polymer blends under irradiation by multiple arrays of intersecting optical beams. In a simulated medium possessing an integrated intensity-dependent refractive index, optical beams undergo self-focusing and reduced divergence. A corresponding intensity-dependent increase in molecular weight induces polymer blend instability and consequent phase separation, whereby the medium can evolve into an intersecting waveguide lattice structure, comprising high refractive index cylindrical cores and a surrounding low refractive index medium (cladding). We conduct simulations for two propagation angles and a range of thermodynamic, kinetic, and polymer blend parameters to establish correlations to structure and morphology. We show that spatially correlated structures, namely, those that have a similar intersecting three-dimensional (3D) pattern as the arrays of intersecting optical beams, are achieved via a balance between the competitive processes of photopolymerization rate and phase separation dynamics. A greater intersection angle of the optical beams leads to higher correlations between structures and the optical beam pattern and a wider parameter space that achieves correlated structures. This work demonstrates the potential to employ complex propagating light patterns to create 3D organized structures in multicomponent photoreactive soft systems.

Self-Organized Lattices of Nonlinear Optochemical Waves in Photopolymerizable Fluids: The Spontaneous Emergence of 3-D Order in a Weakly Correlated System

Many of the extraordinary three-dimensional architectures that pattern our physical world emerge from complex nonlinear systems or dynamic populations whose individual constituents are only weakly correlated to each other. Shoals of fish, murmuration behaviors in birds, congestion patterns in traffic, and even networks of social conventions are examples of spontaneous pattern formation, which cannot be predicted from the properties of individual elements alone. Pattern formation at a different scale has been observed or predicted in weakly correlated systems including superconductors, atomic gases near Bose Einstein condensation, and incoherent optical fields. Understanding pattern formation in nonlinear weakly correlated systems, which are often unified through mathematical expression, could pave intelligent self-organizing pathways to functional materials, architectures, and computing technologies. However, it is experimentally difficult to directly visualize the nonlinear dynamics of pattern formation in most populations-especially in three dimensions. Here, we describe the collective behavior of large populations of nonlinear optochemical waves, which are poorly correlated in both space and time. The optochemical waves-microscopic filaments of white light entrapped within polymer channels-originate from the modulation instability of incandescent light traveling in photopolymerizable fluids. By tracing the three-dimensional distribution of optical intensity in the nascent polymerizing system, we find that populations of randomly distributed, optochemical waves synergistically and collectively shift in space to form highly ordered lattices of specific symmetries. These, to our knowledge, are the first three-dimensionally periodic structures to emerge from a system of weakly correlated waves. Their spontaneous formation in an incoherent and effectively chaotic field is counterintuitive, but the apparent contradiction of known behaviors of light including the laws of optical interference can be explained through the soliton-like interactions of optochemical waves with nearest neighbors. Critically, this work casts fundamentally new insight into the collective behaviors of poorly correlated nonlinear waves in higher dimensions and provides a rare, accessible platform for further experimental studies of these previously unexplored behaviors. Furthermore, it defines a self-organization paradigm that, unlike conventional counterparts, could generate polymer microstructures with symmetries spanning all the Bravais lattices.

Superhydrophobic Microporous Substrates via Photocuring: Coupling Optical Pattern Formation to Phase Separation for Process-Tunable Pore Architectures

We present a new approach to synthesize microporous surfaces through the combination of photopolymerization-induced phase separation and light pattern formation in photopolymer-solvent mixtures. The mixtures are irradiated with a wide-area light pattern consisting of high and low intensity regions. This light pattern undergoes self-focusing and filamentation, thereby preserving its spatial profile through the mixture. Over the course of irradiation, the mixture undergoes phase separation, with the polymer and solvent located in the bright and dark regions of the light profile, respectively, to produce a binary phase morphology with a congruent arrangement as the optical pattern. A congruently arranged microporous structure is attained upon solvent removal. The microporous surface structure can be varied by changing the irradiating light profile via photomask design. The porous architecture can be further tuned through the relative weight fractions of photopolymer and solvent in the mixture, resulting in porosities ranging from those with discrete and uniform pore sizes to hierarchical pore distributions. All surfaces become superhydrophobic (water contact angles >150°) when spray-coated with a thin layer of polytetrafluoroethylene nanoparticles. The water contact angles can be enhanced by changing the surface porosity via the processing conditions. This is a scalable and tunable approach to precisely control microporous surface structure in thin films to create functional surfaces and antiwetting coatings.

Coupling nonlinear optical waves to photoreactive and phase-separating soft matter: Current status and perspectives

Nonlinear optics and polymer systems are distinct fields that have been studied for decades. These two fields intersect with the observation of nonlinear wave propagation in photoreactive polymer systems. This has led to studies on the nonlinear dynamics of transmitted light in polymer media, particularly for optical self-trapping and optical modulation instability. The irreversibility of polymerization leads to permanent capture of nonlinear optical patterns in the polymer structure, which is a new synthetic route to complex structured soft materials. Over time more intricate polymer systems are employed, whereby nonlinear optical dynamics can couple to nonlinear chemical dynamics, opening opportunities for self-organization. This paper discusses the work to date on nonlinear optical pattern formation processes in polymers. A brief overview of nonlinear optical phenomenon is provided to set the stage for understanding their effects. We review the accomplishments of the field on studying nonlinear waveform propagation in photopolymerizable systems, then discuss our most recent progress in coupling nonlinear optical pattern formation to polymer blends and phase separation. To this end, perspectives on future directions and areas of sustained inquiry are provided. This review highlights the significant opportunity in exploiting nonlinear optical pattern formation in soft matter for the discovery of new light-directed and light-stimulated materials phenomenon, and in turn, soft matter provides a platform by which new nonlinear optical phenomenon may be discovered.